尺寸檢查程序

1、.Procedure Number程序編號HY-WP-QC-002Rev. No版本1Page頁碼1 of 8Document Status：文件狀態(tài)： PRE/準備 CFC/執(zhí)行Reference procedure No./Rev./參考程序編號/版本：N/A不適用（This column is modified only when the numbering rule of the Procedure is changed只有當程序編號規(guī)則發(fā)生變化時才修訂此欄）Document Title文件名稱：Dimensional Inspection Procedure尺寸檢查程序Documen

2、t Type/文件類型 ： Work Procedure工作程序Name &Title姓名及職務(wù)Signature/Date簽名及日期Approved by批準Prepared by編制職務(wù)：Title：Reviewed by審核Signature/Date：簽名及時期QA ReviewerQA審核Translator翻譯Translation reviewer譯審Copyright Declaration:版權(quán)聲明 ：This document is the property of the SNPEMC. It must not be used, reproduced, transmitte

3、d or disclosed without the prior written permission of SNPEMC。本程序未經(jīng)山東核電設(shè)備制造有限公司書面批準不得外用、復制和泄露Historic Record of Modification修改歷史記錄Rev版本.Issued Date發(fā)布日期 Scope and Basis of Modification修改范圍及依據(jù)1The first issuance第一次發(fā)布Table of Contents目錄1.Purpose目的42.Scope范圍43.Reference documents參考文件44.Responsibilities職

4、責44.1 Quality Management Department質(zhì)量管理部54.2 Engineering Department工程部54.3 Technical Department技術(shù)部55.Prerequisites先決條件55.1Personnel Qualification人員資格55.2Disposal of Non Conformances不合格項的處理66.Detailed descriptions詳細描述66.1 Inspection Tools檢查工具66.2 Dimension Inspection of Raw Materials對原材料尺寸檢查66.3 Appe

5、arance and Dimension Inspection of Welding Joints焊接接頭外觀和尺寸檢查66.4 Dimension Inspection of the Seal Heads after being Formed封頭成形尺寸檢查66.5 Dimension Inspection of Cylinder Body after Being formed筒體成形尺寸檢查76.6 Piping Forming and Bending Dimension Inspection對于管道成形和彎曲尺寸檢查76.7 The demission inspection of mod

6、ules模塊的尺寸檢查87.Records記錄88.Attachments附錄8.1. Purpose目的The purpose of this procedure is to define the responsibilities and requirements for the final dimension inspection of the CV and module or components assembly & installation at Haiyang site by SNPEMC. 編制本程序是為了明確描述山東核電設(shè)備制造有限公司在海陽現(xiàn)場所生產(chǎn)的CV、模塊或部件最終尺寸

7、檢查的責任及要求。2. Scope范圍This procedure is applicable for the final dimension inspection of CV and module or components assembly & installation at Haiyang site by SNPEMC. 本程序適用山東核電設(shè)備制造有限公司在海陽現(xiàn)場對CV、模塊或部件最終尺寸的檢查。3. Reference documents參考文件ASME section III division I subsection NE ASME第三卷 第一冊 NE分卷ASME section

8、 III NQA-1 ASME第三卷 NQA-1Quality Assurance Manual for Haiyang Project HY-QAM海陽項目質(zhì)量保證手冊 HY-QAMManagement Procedure for Calibration of the Measuring and Testing Equipments HY-MP-CC-001測量和試驗設(shè)備標定管理程序 HY-MP-CC-001Procedure for Control of Nonconformance HY-MP-QC-003不符合項控制程序 HY-MP-QC-003Procedure for Qualif

9、ication of the QC Personnel HY-MP-ITQ-003QC人員資格評定程序 HY-MP-ITQ-003適用的程序/材料說明As applicable procurement /material specification APP-MV-50-VW-009 WLL AND PTS WELDING MAPCPP-MV50-V2-001 Bottom ring assemblyCPP-MV50-V2-002 Middle ring assemblyCPP-MV50-V2-003 Top ring assemblyCPP-MV50-V2-004 Top head assem

10、blyCPP-MV50-V2-0010 General assemblyCPP-MV50-V2-0011 Bottom head assemblyAPP-GW-Z0-100 Nuclear island structural modules specificationAPP-GW-Z0-120 Nuclear island mechanical modules specification4. Responsibilities職責4.1 Quality Management Department質(zhì)量管理部4.1.1 Have visual inspection and dimensional i

11、nspection before raw materials enter in the workshops;組織對原材料進廠進行目視檢查和尺寸檢查；4.1.2 Inspect the formed dimensions during production process as per the requirements in this procedure and process specification; 負責按照本程序和工藝規(guī)范的要求對生產(chǎn)過程進行成形及尺寸的檢查；4.1.3 Perform inspection, and make appropriate inspection record

12、s; 執(zhí)行檢查工作，并形成相應的檢查記錄；4.1.4 Put forward Non Conformance Reports for the non conformances found during inspection, and follow up and verify. 對檢查過程中發(fā)現(xiàn)的不符合項提出不符合項報告，并跟蹤驗證。4.2 Engineering Department工程部4.2.1 Be responsible for preparing of production process specifications and plans; 負責編寫生產(chǎn)工藝規(guī)程和方案；4.2.2 P

13、erform as required by production technology and process; 按照生產(chǎn)技術(shù)和工藝的要求實施作業(yè)；4.2.3 Complete the formed dimension inspection of the formed products or components and make records. After it is acceptable, notify QC personnel of QMD to make final inspection as per the requirements of quality planning. 對生產(chǎn)

14、完成的產(chǎn)品或部件的成形尺寸完成自檢，形成記錄，合格后，按照質(zhì)量計劃的要求，通知質(zhì)量管理處QC人員進行最終檢查；4.2.4Perform the disposal methods and disposal plans of non conformances. 執(zhí)行不符合項的處理方式和處理方案。4.3 Technical Department技術(shù)部4.3.1 Be responsible for preparing of production process specifications and plans; 負責編寫生產(chǎn)工藝規(guī)程和方案；4.3.2 Put forward disposal sug

15、gestions and disposal plans for the non conformances. 對不符合項提出處理意見和處理方案。5. Prerequisites先決條件5.1Personnel Qualification人員資格5.1.1Evaluate the qualified personnel according to the Procedure for the qualification of QC personnel HY-MP-ITQ-003. 按照QC人員資格評價程序 HY-MP-ITQ-003評定合格的人員；5.1.2The vision or correcte

16、d vision of the inspection personnel shall be at least equal to Jager 1; 檢查人員視力或矯正視力至少在J-1或以上；5.1.3The inspection personnel can correctly choose proper inspection methods as required. 檢查人員根據(jù)要求能正確地選擇適當?shù)臋z查方法；5.1.4The inspection personnel can correctly and skillfully use all kinds of inspection tools.

17、檢查人員能正確熟練地使用各種檢查工具。5.2Disposal of Non Conformances不合格項的處理The non conformances shall be disposed as per the Non Conformances Control Procedure HY-MP-QC-003 of SNPEMC. 不符合項的處理，按山東核電設(shè)備制造有限公司不符合項控制程序HY-MP-QC-003執(zhí)行。6. Detailed descriptions詳細描述6.1 Inspection Tools檢查工具The tools used for dimension inspectio

18、n shall be tools calibrated by measurement department, and within the period of validity. it refer to Management procedure for Calibration of the measuring and testing equipments HY-MP-CC-001. 在尺寸檢驗過程中使用的工具，必須是由計量部門標定合格的工具，并在有效期范圍之內(nèi)，參照測量和試驗設(shè)備標定管理程序 HY-MP-CC-001執(zhí)行。6.2 Dimension Inspection of Raw Mate

19、rials對原材料尺寸檢查6.2.1 The dimensions of raw materials shall be strictly inspected as per the material procurement specifications or materials technical specifications and drawing requirements.原材料尺寸檢查必須嚴格按照材料采購說明書或材料技術(shù)條件以及圖紙要求進行檢查;6.2.2 Actually measure and record the material overall dimensions and geo

20、metric dimensions; 對于材料的外形和幾何尺寸應進行實測并記錄；6.2.3 For the inspection that cant be carried out by general inspection means (such as the thickness of plate), it can be tested by special testing instrument (such as ultrasonic thickness gauge). 對于某些不能用常規(guī)的檢測手段來完成的檢驗（如板材的厚度），可以用專門的檢測儀器進行檢測（如超聲波測厚儀）。6.3 Appear

21、ance and Dimension Inspection of Welding Joints焊接接頭外觀和尺寸檢查The appearance and dimension inspection of the welding joints shall be performed as per Procedure for Visual Inspection. 焊接接頭的外觀和尺寸檢查按照目視檢查程序進行。6.4 Dimension Inspection of the Seal Heads after being Formed封頭成形尺寸檢查6.4.1 The tolerance of the fo

22、rmed vessel head shall be as follows NE4222.1,and Deviation from required shape shall be as follows NE4222.2.成型容器封頭的公差應按NE4222.1偏離規(guī)定形狀的偏差應按NE4.2 For the dimensions inspection of the CV head plates after Being formed shall according to the dimensional requirements of the drawing and document

23、s對于CV封頭板壓制成形后尺寸檢查，按照其適用的圖紙或文件要求進行；6.5 Dimension Inspection of Cylinder Body after Being formed筒體成形尺寸檢查NE4221.2 The maximum deviation of external pressure vessel from theoretical geometry, the vessel design as per external pressure shall meet the following requirements for tolerance. NE4221.2 外壓容器偏離準

24、確理論形狀的最大偏差，按外壓設(shè)計的容器應滿足公差要求。1) NE-4221.3 Deviation from tolerance requirements NE4221.3 偏離公差要求的偏差I(lǐng)f drawing has been revised, it is consistent with the design report （NCA3551）, and the revision is proved acceptable through design report amendment by registered professional engineer, the deviation fro

25、m tolerance requirements of NX4221.1 and NX4221.2 is allowed. 如果圖紙已修改，并和設(shè)計報告一致（NCA3551），且由注冊的專職工程師用設(shè)計報告補遺來證明這種修改是合格的，則允許有偏離NX4221.1和NX4221.2規(guī)定的公差要求的偏差。2) NE4221.4 Tolerance deviation of parts for vessel manufactured by piping NE4221.4 由管道制造的容器零件的公差偏差For parts of vessel manufactured by piping, suppor

26、ting internal pressure or external pressure, the diameter change and non roundness deviation allowed by this piping technical specification are permitted if they meet all other requirements in this subsection. 對于由管道制造的、承受內(nèi)壓或外壓的容器零件，如符合本分卷所有其他要求，則允許有該管道技術(shù)條件所允許的直徑變化和不圓度偏差。NE4221.1 The maximum deviatio

27、n of diameter for cross section6.6 Piping Forming and Bending Dimension Inspection對于管道成形和彎曲尺寸檢查The tolerance of NX4223 pipe forming or bending, the tolerance of pipe forming or bending shall be as follows. NX4223管子成形或彎曲的公差，管子成形或彎曲的公差應如下列各項所述。NX4223.1 min. wall thickness NX4223.1最小壁厚1) To ensure desi

28、gn calculation wall thickness, the actual wall thickness shall being measured; otherwise, sufficient evidences shall be provided to prove that the wall thickness can meet the requirement during usage. 為了保證設(shè)計計算壁厚要求，應測量實際壁厚，否則應提供足夠的證據(jù)證明 在使用過程中壁厚能滿足要求。2) The values in Form NX3642.1（b）1 can be used to replace the stipulation (a). 可以采用表NX3642.1（b）1的數(shù)值，以代替（a）的規(guī)定。3) NX4223.2 ellipticity tolerance the ellipticity of the pipe shall not be more 8 than being confirmed by the following formula, unless otherwise proved by design reports; NX4223.2橢圓度公差 除設(shè)計報告另有證明外，彎曲后管子的橢圓度不應超過下式確定的8：100（DmaxDmin）/DoOf