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1、I)Quality Control/Assurance質(zhì)量控制/質(zhì)量保證1Purpose目的:this procedure is prepared to ensure quality of Wacker S/7250 Polymers RTV Project being comply with design standard, owner and code requirement 確保80000噸/年硅氧烷聚合物擴建項目的質(zhì)量符合設(shè)計標準、業(yè)主及規(guī)范要求而制定本程序。2Application Scope適用范圍:this Quality Assurance System is applied

2、to equipmetn installation, piping installation, E&I installation and anticorrosion&insulation Installation of Wacker S/7250 Polymers RTV Project.此質(zhì)保體系適用于80000噸/年硅氧烷聚合物擴建項目的設(shè)備安裝工程、管道安裝工程、電氣安裝工程、儀表安裝工程、防腐及絕熱安裝工程。3Reference Documents參考文件:Quality Assurance System Procedure of China Nuclear Indus

3、try Construction Company中國核工業(yè)第二三建設(shè)公司質(zhì)量保證體系程序文件:?SZ-QA-004 QA/QC Document Control Procedure QA-QC部文件管理程序?SZ-QA-005 Precaution Measure Control Procedure預(yù)防措施控制程序?SZ-QA-006 Unqualified Items Control不符合項的管理?SZ-QA-012 Materials Receipt&Inspection Procedure物項接收檢查程序?SZ-QA-016 Welding Control Procedure焊接

4、控制程序?SZ-QA-017 Quality Supervision Procedure質(zhì)量監(jiān)督管理程序4Quality Control Plan控制計劃:Our quality objectives are: "100% accept rate of project quality, guaranteeing complete fulfillment of contract clauses, meeting technical standard requirements". We established, in accordance with this policy, a

5、 quality assurance system comprised of quality assurance manual and management & control procedures. As a substantive description of quality assurance system and a regulatory document of our corporation, the quality assurance manual shall be mandatory and be strictly observed by all staff and wo

6、rking results shall be accurately documented to allow all quality-related activities under the control of quality assurance system. 我們的質(zhì)量目標即:工程質(zhì)量合格率100%,確保合同條款圓滿實現(xiàn),工程質(zhì)量達到技術(shù)標準要求。按照這一方針建立了自己的質(zhì)量保證體系,強制要求全體職工嚴格執(zhí)行,并將工作結(jié)果作出準確的記錄,使一切影響質(zhì)量的活動都在質(zhì)保體系的控制下進行。Our quality policy is "scientific management, adh

7、ering to contract, meticulous construction, ensuring quality, to provide project quality and services satisfactory to the owner". In order to guarantee the construction quality of Wacker S/7250 Polymers RTV Project and to ensure its safety and reliability, we have established strict quality ass

8、urance system according to the characteristics of this project with each working sequence under strict control and project quality reliably guaranteed. The specific measures are as follows: 我公司質(zhì)量方針是"科學管理、信守合同、精心施工、保證質(zhì)量,為業(yè)主提供滿意的工程質(zhì)量和服務(wù)"。為了保證瓦克化學(張家港)有限公司80000噸/年硅氧烷聚合物擴建項目的施工質(zhì)量,確保其安全性、可靠性,我們

9、針對本工程所具有的特點,建立了嚴格的質(zhì)量保證體系,使工程質(zhì)量各個工序在嚴格控制下進行施工,工程質(zhì)量得到可靠保證。具體措施主要有:?Quality Assurance System Organization Chart質(zhì)保體系圖: ?Quality Control Responsibility 質(zhì)量管理職責a.Project Manager: is the full-fledged site representative of our company, leads to establish the project quality plan, supervise and ensure the im

10、plement of the quality plan; preside the site quality meeting and attend the quality meeting hold by the owner; he leads to establish the site quality assurance system, supervise and ensure the effective running of the system, and ensure the quality target realizes. The project manager is responsibl

11、e for leading of the project quality.項目經(jīng)理:項目經(jīng)理是我公司在現(xiàn)場的全權(quán)代表,領(lǐng)導(dǎo)制定本工程質(zhì)量計劃,監(jiān)督并保證質(zhì)量計劃的實施,主持現(xiàn)場質(zhì)量會議,參加建設(shè)單位的質(zhì)量會議,領(lǐng)導(dǎo)建立現(xiàn)場質(zhì)量保證體系,監(jiān)督并保證質(zhì)量保證體系的有效運行,保證質(zhì)量目標的實現(xiàn)。項目經(jīng)理對工程質(zhì)量負領(lǐng)導(dǎo)責任。b.Project Chief Engineer is the assistant of the project manager, under the direction of the project manager, organize and establish the pro

12、ject quality plan and in charge of execution of the plan; lead and supervise the effective running of the quality assurance system; review and approval of the technical method statement and quality assurance measure, organize to implement the site quality control activity; organize to supervise and

13、inspect the project quality. The project chief engineer has responsibility on the technical factor for the project quality.項目總工:項目總工是項目經(jīng)理的助手,在項目經(jīng)理領(lǐng)導(dǎo)下,組織制定本工程質(zhì)量計劃,負責質(zhì)量計劃的執(zhí)行,領(lǐng)導(dǎo)并監(jiān)督質(zhì)量保證體系的有效運行,審批技術(shù)方案及質(zhì)量保證措施,組織實施現(xiàn)場質(zhì)量管理活動,組織對工程質(zhì)量的監(jiān)督及檢查。項目總工對工程質(zhì)量負技術(shù)責任。c.Quality Control Engineer, under the leading of the pr

14、oject manager, who attends to execution of the quality plan, to organize to implement the actual quality control activity, supervises and inspects the construction course, to ensure the construction is performed as per the drawing, specifications, code, method statement approved and the process docu

15、ment. Attend the quality meeting, deal with the problem and dispute about the quality on site within his authorization scope; fill in the quality record and sign the QA document within his authorization scope; in charge of quality statistic work. The quality control engineer has responsibility on th

16、e project quality's execution.質(zhì)量經(jīng)理:質(zhì)量經(jīng)理在項目經(jīng)理的領(lǐng)導(dǎo)下,參與質(zhì)量計劃執(zhí)行,具體組織實施質(zhì)量管理活動,對施工過程進行監(jiān)督、檢查,確保按照圖紙、規(guī)范、批準的方案及工藝文件進行施工,參加質(zhì)量會議,在授權(quán)范圍內(nèi)處理現(xiàn)場質(zhì)量問題及爭議,填寫質(zhì)量記錄并按授權(quán)范圍簽字,負責質(zhì)量統(tǒng)計工作,質(zhì)量經(jīng)理對工程質(zhì)量負具體執(zhí)行責任并監(jiān)督指導(dǎo)質(zhì)保組的具體工作。d.Construction Department: the department is running under the leading of the construction manager and the p

17、roject chief engineer, which has many engineers for various specialties. The department is in charge of the daily control of the construction technic, and establishment of the construction process, method statement and the technical measure required by the quality assurance. Ensure the method statem

18、ent and process applied can reach the quality standard specified from the technical aspect. Supervise and inspect the construction course, ensure the construction is performed as per the drawing, method statement approved and the process document, and the project quality is conform with the requirem

19、ent of the drawing and the specifications.施工部:施工部在項目的領(lǐng)導(dǎo)下工作,其配備的各專業(yè)工程師按各自專業(yè)分工范圍,負責施工技術(shù)管理日常工作,制定施工工藝、方案及保證質(zhì)量的技術(shù)措施,從技術(shù)上保證所采用的方案和工藝能達到規(guī)定的質(zhì)量標準,對施工過程進行監(jiān)督檢查,確保按照圖紙、規(guī)范、批準的方案及工藝文件進行施工,工程質(zhì)量符合圖紙和規(guī)范的要求。e.Quality Department: the department independently performs a function of quality control and quality supervis

20、ion, and is in charge of the daily work of site quality control, attending the implement of the quality plan, supervision and inspection of the quality control activity on site; organize to inspect and test the work quality and collect the quality records to do a quality statistic, and feedback the

21、site quality information to the QA/QC department of our company.質(zhì)量部:質(zhì)量部在質(zhì)量經(jīng)理的領(lǐng)導(dǎo)下,獨立行使質(zhì)量管理和質(zhì)量監(jiān)督的職能,負責現(xiàn)場質(zhì)量管理的日常工作,參與質(zhì)量計劃的具體實施,對現(xiàn)場質(zhì)量管理活動進行監(jiān)督、檢查,組織對工程實體質(zhì)量進行檢測和試驗,收集整理質(zhì)量記錄,進行質(zhì)量統(tǒng)計,并負責向公司安質(zhì)部反饋現(xiàn)場質(zhì)量信息。 f.All personnel for each level involved in the quality assurance system shall have corresponding qualificat

22、ions; Ensure that all personnel is in his post and the quality assurance is running normally and effectively.各級質(zhì)量保證體系人員應(yīng)具有相應(yīng)資格,并應(yīng)確保人員到位,質(zhì)量保證體系運行正常有效。?Document Control:文件及資料控制It is very important that all activities shall be carried out in compliance with the pre-established document requirements aga

23、inst randomness and blindness. Therefore, it must be stipulated in explicit terms to form a basis for the limits of authority for preparation, review and approval of working procedures, the contents to be described as a minimum and the distribution. During construction, strictly adhere to the compan

24、y's procedure "Document Control Procedure". Documents and samples for main materials shall be first submitted for inspection before delivery to site. In case of unavailability, the corporate qualification documents shall be submitted for review. No use is allowed until they are qualifi

25、ed.很重要的一點就是一切活動都需按預(yù)先制定的文件要求開展工作,避免工作的隨意性和盲目性,為此,對所有工作程序的編制、審查和批準的權(quán)限都作出了明文規(guī)定,以及對文件至少應(yīng)描述的內(nèi)容和分發(fā)等也作出了規(guī)定,做到工作有依據(jù)可查。在施工中嚴格執(zhí)行。所有乙供主材進廠須先提交資料及樣品進行檢驗,如無法提供可上報該公司的資質(zhì)文件報審。合格后方可進廠使用。對業(yè)主提供的設(shè)計文件、圖紙有保密要求的,項目部文控人員應(yīng)嚴格按業(yè)主規(guī)定及公司SZ-QA-004 QA-QC部文件管理程序進行管理。文件傳遞管理流程見下圖:各類文件進行分類歸檔管理,文件按受控、非受控分發(fā)。?物項控制Material Control:a.Sinc

26、e2001, each department and Project Management in our company has carefully executed relevant rules and regulations in Quality Manual to enable normal operation of quality system. It is firstly to request such documents as business license, production permit and credit certification, etc. from new su

27、ppliers, visit important manufacturers on-the-spot and wholly analyze and investigate their scale, capability, product quality, inspection method and quality assurance system, etc., confirm qualified suppliers. Exercise evaluation on old suppliers 1 time each year and they can not continually supply

28、 goods until they are acceptable. The confirmation and evaluation shall be exercised in compliance with ISO 9000 procedures. The materials arriving on site shall pass through: inspection by Materials Crew and QC Crew prior to being received into warehouse for storage and check-in upon qualified and

29、certificates complete Re-inspection against mis-receiving when Construction Team withdraws materials, engineer and Quality Inspection Crew check materials during construction to get materials under control throughout the whole process.自2001年以來,我公司各部門和項目部認真執(zhí)行公司質(zhì)量手冊的有關(guān)事項,使質(zhì)量體系正常運轉(zhuǎn)。對于新供貨商首先要索取營業(yè)執(zhí)照、產(chǎn)品生產(chǎn)

30、許可證、資信證明等文件,對重要生產(chǎn)廠家進行實地考察,對廠商的生產(chǎn)規(guī)模、能力、產(chǎn)品質(zhì)量、檢測手段和質(zhì)量保證體系各個方面全面研究分析,確認合格供貨商。合格供貨商每年進行一次分供方評審,質(zhì)量服務(wù)合格者,方可繼續(xù)向其訂貨,有問題的分別采取定期停供或取消供貨資格。供貨商的確認和評審均按ISO9001程序辦理。材料到現(xiàn)場要經(jīng)過的檢查:入庫前由材料組和質(zhì)量組進行檢查,質(zhì)量合格、證件齊全方可驗收入庫,施工隊領(lǐng)料時再檢查,防止錯誤領(lǐng)用,施工中工程師和質(zhì)檢組也要對材料復(fù)查,使材料在整個過程中受控。b.All of the major materials are supplied by owner at this

31、project, so we arrange a person specialized for material requisition and storage & release; establish a complete procedure for receiption & releasing. Strict control the procurement of equipment and fabrication parts, take the powerful support on construction quality assurance, carry out tec

32、hnical & QA audit for important material and equipment,procurement department can issue purchase order if qualified, and the deliveried material can be warehousing and used at this project only after inspected by quality department combine with material team, professional engineer and inspector.

33、 For the material supplied by owner or other department, shall be inspected & acceptance by both or third part, assure all materials entry into site are meet the requirement. For the self-supplied material such as weld materials, grinder, cuttings, painting and insualtions etc. are all required

34、to self-inspection then warehousing after report to BTES for approval.由于該工程的所有主材均為甲供,所以我公司由專人進行材料的領(lǐng)取,領(lǐng)出來的材料由專人進行保管及發(fā)放;并建立完整的領(lǐng)用及發(fā)放程序。對消耗材料、設(shè)備和加工零件的采購加以嚴格控制,為保證施工質(zhì)量提供了有力支持,對重要材料和設(shè)備供應(yīng)商進行技術(shù)和質(zhì)保審查,合格之后才準予物資采購部門發(fā)訂單,同時材料進廠后由項目質(zhì)檢部聯(lián)合物資組、專業(yè)工程師及質(zhì)檢員對所有采購的物項進行檢驗,經(jīng)質(zhì)量檢查合格之后,方可入庫和用于本工程。對業(yè)主或其他方提供的材料,均應(yīng)雙方或三方進行嚴格檢查、驗收,

35、確保凡是進入現(xiàn)場的物品都是合乎要求的。對于自供的材料如焊材、砂輪磨、切片、油漆、保溫材料等需自檢合格再報檢BTES確認后方可入庫。?Process Control過程控制:In order to keep construction processes directly affecting project quality under control, provisions have maken for control methods at construction preparation &installation and acceptance, the contents to be c

36、ontrolled include:為使直接影響工程質(zhì)量的施工過程處于受控狀態(tài),對施工準備過程、安裝過程及交工驗收過程的控制辦法做了規(guī)定,受控內(nèi)容包括,Quality Control during the construction preparation phase施工準備期的質(zhì)量控制:a.Organize each specialty of construction participant to join in. 組織參加施工的各專業(yè)人員參加。b.Organize all involved company of each specialty to join in the design ins

37、truction, to understand the design intent, technical requirement, key point of quality and difficult point of construction, and keep a record for the instruction.技術(shù)質(zhì)量交底,了解設(shè)計意圖、技術(shù)要求、質(zhì)量關(guān)鍵及施工難點,技術(shù)質(zhì)量交底應(yīng)作好記錄。c.Organize the construction personnel to review the drawing and also keep a record.組織施工人員進行圖紙會審,并

38、作好圖紙會審記錄。d.Organize to establish the general construction organization which shall be submitted to the owner for file off.組織編制施工組織總設(shè)計,施工組織總設(shè)計應(yīng)報建設(shè)單位備案。e.Organize to establish the project construction organization and important construction method statement.組織編制單位工程施工組織設(shè)計及重大施工方案。f.Organize to prepare

39、the general project quality plan which shall be submitted to the owner for file off and distributed to all construction parties involved of each specialty to execute.組織編制工程質(zhì)量總計劃,工程質(zhì)量總計劃報建設(shè)單位備案,并發(fā)至參加施工的各專業(yè)單位執(zhí)行。g.Before commencement of the project, the control point list of quality inspection (level 3

40、) for site working procedure quality shall be prepared, which shall be distributed to execute unless approved by the owner.工程開工前,制定現(xiàn)場工序質(zhì)量的三級質(zhì)檢控制點表,ITP經(jīng)建設(shè)單位認可后下發(fā)執(zhí)行。h.Train and examine the personnel of special specialty and issue the corresponding certificate if they qualified, ensure they are on the

41、posts with the certificates in order to satisfy the project requirement.做好特種作業(yè)人員的培訓(xùn)、考核及發(fā)證工作,確保特種作業(yè)人員持證上崗并滿足工程需要。i.Establish the manpower mobilization plan and manpower addition time point based on the project construction plan; ensure the manpower addition time point is as required by the project pr

42、ogress.根據(jù)本工程使用的材質(zhì),做好相應(yīng)的焊接工藝評定及其它必需的工藝方法評定。j.Establish the WPS and other process as necessary according to the material applied for the project.根據(jù)工程需要配備足夠的施工機具,并保證其狀況良好,配備足夠的計量檢測器具,保證其精度滿足工程需要且在周檢有效期內(nèi)。k.Adequate construction equipments and tools shall be applied as required by the project, ensure the

43、y are in a good condition. Sufficient measure apparatus shall be provided, and ensure their precision is satisfied to the project requirement and still in the validity period of weekly checkout.按合同分工,對自行采購材料所選定的供應(yīng)商進行資格及質(zhì)量信譽的審查。確保材料的質(zhì)量符合設(shè)計及規(guī)范要求。?Quality Control during Construction施工期的質(zhì)量控制a.Organize t

44、o carry out the general project quality plan, inspect and urge the involved company of each specialty to execute the plan, if any problem arose during the execution shall be solved by taking some measure in time, ensure to realize the quality target組織工程總體質(zhì)量計劃的實施,檢查督促參加施工的各專業(yè)單位質(zhì)量計劃的執(zhí)行,對執(zhí)行中出現(xiàn)的問題及時采取解決

45、措施,以確保質(zhì)量目標的實現(xiàn)。b.Ensure all personnel involved in the quality assurance system are at his post with clear responsibility instruction informed, and the system shall run in effective way.確保各級質(zhì)量保證體系人員到位,職責明確,質(zhì)保體系運行有效。c.Regularly held the quality meeting on site, and inspect the state of quality system r

46、unning and quality plan executing; the improvement measure must be taken to the problem existed. The quality meeting with special subject shall be hold irregularly, on which special quality problem is discussed and solved.定期召開現(xiàn)場質(zhì)量會議,檢查質(zhì)量體系運行及質(zhì)量計劃執(zhí)行情況,對存在的問題制定改進措施。根據(jù)現(xiàn)場具體情況,不定期召開專題質(zhì)量會議,討論并解決特定的質(zhì)量問題。d.

47、Attend the quality meeting hold by the owner, and accept the suggestion and idea for the project site quality from the owner or the quality supervision party all the time, then take actions of corrective, disposal and clarifying as soon as possible.參加管理單位召開的質(zhì)量會議,隨時接受管理單位對現(xiàn)場工程質(zhì)量的建議及意見,并盡快作出整改、處理及澄清。e

48、.Monitoring of the site construction course, ensure the construction is performed according to the drawing, regulation, specification and method statement approved. Stop whenever the construction deviated from the drawing, regulation, specification and method statement approved.對現(xiàn)場的施工過程進行監(jiān)控,確保按圖紙、規(guī)程

49、規(guī)范及批準的方案施工。對現(xiàn)場任何違反圖紙、規(guī)程規(guī)范及方案的施工,應(yīng)隨時制止。f.Self-inspection shall be done as per the quality inspection and control points confirmed, and submit a requisition and organize the work procedure quality inspection of which level is B above, the quality of work procedure shall be ensured. Receive the quality

50、 supervision from the owner and the quality supervision party, and supply condition and convenience as necessary whenever the owner and the quality supervision party want to do any inspection.按確定的質(zhì)量檢測控制點,做好各工序質(zhì)量的自查,申請并組織B級以上的工序質(zhì)量檢查,確保工序質(zhì)量。自覺接受管理單位的質(zhì)量監(jiān)督,對管理單位的任何檢查,提供必要的條件和方便。g.Organize a quality meet

51、ing of special subject as necessary when any quality problem and unqualified item arose during the site construction, to investigate the reason and present corresponding disposal method and corrective activity, organize to implement them then.對現(xiàn)場施工中出現(xiàn)的質(zhì)量問題及任何不合格項,組織必要的專題質(zhì)量會議,查清問題的原因,提出處理意見和改進措施,并組織貫

52、徹實施。h.Strengthen the inspecting, storing and issuing material and parts entered into the warehouse according to the material purchase and control procedure, unqualified item is forbidden to enter into the site, ensure the quality of material applied for the project is conform with the requirement of

53、 design and specifications.按材料采購管理程序,加強對進入現(xiàn)場的材料、零部件的入庫檢驗、保管及發(fā)放管理,不合格品嚴禁進入現(xiàn)場,確保用于工程的材料質(zhì)量符合設(shè)計及規(guī)范要求。i.Strictly control the quality of process, strengthen the process handover and the middle handover control between each specialty. Carefully transact the process handover procedure, the last process cann

54、ot go on to next one if it is not inspected and qualified.嚴格控制工序質(zhì)量,加強工序交接及專業(yè)間的中間交接管理,認真辦理工序交接手續(xù),上道工序未經(jīng)檢驗合格,不得轉(zhuǎn)入下道工序。j.Strengthen the control of the unqualified item, tagging of the item under inspection, qualified item and unqualified item, and store them separately and keep a record.加強在不合格品上的控制管理,對

55、在檢產(chǎn)品、合格品和不合格品應(yīng)分別掛牌標記,隔離存放并作好相應(yīng)記錄。k.Collect, record and file the source material for the construction, ensure all the technical data and various quality records are exact, complete and corresponding with the project progress.做好施工原始資料的收集、記錄和整理工作,確保技術(shù)資料及各種質(zhì)量記錄的準確、完整,并與工程進度同步。l.Qualified sub-work item a

56、nd process quality through the inspection shall be signed. Quality statistic shall be done and submit the statistic report to the owner.對檢查合格的分部分項工程及工序質(zhì)量簽字確認,做好質(zhì)量統(tǒng)計工作并及時向管理單位提交質(zhì)量統(tǒng)計報表。?Quality Control during As-built Phase竣工階段的質(zhì)量控制a.Organize to prepare statement method of system pressure test purge &

57、amp; EI commisionning and done well the coordination &communication work between construction contractor組織編制系統(tǒng)試壓吹掃和電儀調(diào)試受電方案。并作好各專業(yè)施工單位之間的協(xié)調(diào)和聯(lián)系工作。b.basis of qualified self-inspection of each construction party with different specialty, to organize the "three-check, four-confirmation" wo

58、rk on site, that is: check of the omission item, quality hidden problem and un-completed project item; conformation of the responsibility, measure, personnel and complete time. Inspection and urge the related party on the disposal of the problem found, ensure the problems are solved before handover.

59、在各專業(yè)施工單位自查合格的基礎(chǔ)上,組織現(xiàn)場工程的"三查四定"工作,查施工漏項,查質(zhì)量隱患,查未完工程,查出問題后,定責任、定措施、定人員、定完成時間。檢查督促有關(guān)各方對查出問題的處理,確保將問題處理在交工前,向用戶負責。c.Organize the quality inspection and assessment work together with the owner and the quality supervision party according to the assessment standard of each specialty.按各專業(yè)的質(zhì)量評定標準,與管理單位和質(zhì)量監(jiān)檢部門一起認真組織好單位工程的質(zhì)量檢驗評定工作。d.For the work complete under the condi

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