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1、Title : LM-0030Site :Lead mouldProduct name: Carrier Top shoulder IMG RDL &RDR3D file name: 3151004_0122_CC_MD BRUESTUNG TPO FOLIE HTL - MD TOP SHOULDER TPO FOIL RDLDate :2015.06.10 Confidential Design. Build. Ship. Service.LeadMouldProduct informationSegment :Thickness :2.3mmProject name :LM-0030 P
2、M/PE Part name :Carrier Top shoulder IMG RDL / Carrier Top shoulder IMG RDR DFM by:ZHAOPart No:3151004 Checked by:REVDate Update or added slidersA2015.06.10Remark:Completed DFM108.95mm951.92mm173.95mm產(chǎn)品信息Tool informationResin material : PC+ABS Resin supplier:BayerResin GradeBayblend T 65 XFTonnage?
3、Runner Sys: valve nozzleNo. of Hot Tip6Tool type :2P Gate type : valve gateAutomatic:Auto-robotNo. of Gate .(each part)3Part weight (g) :551g+551gCavity steelGS 1.2738HHForecast volume (shot)500865 mm3 mm3Special tool :Incoe Core steelGS 1.2738HH No. of Cavity:1+1Cosmetic part (Y/N):NSlider steelGS
4、1.2343 Family with:-Cosmetic finishingTech.PolishLifter steelGS 1.2343 Need your input and correction to below information:Customer comment. (please give your approval and comments)OK or NGremarkApproval by:date模具信息Gate layoutCustomer comment. (please give your approval and comments)OK or NGremarkAp
5、proval by:date進(jìn)膠點布局閥澆口valve gate6點閥澆口熱咀6 Drop valvehot nozzleSJJ:OK 依照模流分析且澆口殘留不能超過零件表面Part LayoutNeed to show part layout to avoid customer mis-understood our proposalTool topNotes: this layout is base on estimation as a ref for tool design.產(chǎn)品布局SJJ:OK shrinkageCustomer comment. (please give your ap
6、proval and comments)OK or NGremarkApproval by:dateNotes: above shrinkage is estimated according to our understanding, pls correct it if there is any risk of getting right dimensionShrinkage with orientationX1.006Y1.006Z1.006YX縮水SJJ:中拓及l(fā)eadmould負(fù)責(zé)確定Parting line Customer comment. (please give your app
7、roval and comments)OK or NGremarkApproval by:dateParting line is defined as edge formed by Core / Cavity parting surfaces. P/ LINENotes: please advice any concern on propose parting line.后模CorePL前模Cavity Insert/ LINECore Pin/ LINE產(chǎn)品夾線SJJ:OK 依照3D數(shù)據(jù)Parting line Customer comment. (please give your appr
8、oval and comments)OK or NGremarkApproval by:dateParting line is defined as edge formed by Core / Cavity parting surfaces. P/ LINENotes: please advice any concern on propose parting line.后模CorePL前模Cavity Insert/ LINECore Pin/ LINE產(chǎn)品夾線SJJ:OK 依照3D數(shù)據(jù)Slider Customer comment. (please give your approval an
9、d comments)OK or NGremarkApproval by:dateNotes: please advice any concern on witness line form by Slider.Slider 1Slider 1行位SJJ:依照3D要求Lifter Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNotes: please advice any concern on witness line form by Lifter.L 1L 2L
10、4L 2L 4L 3L 5L 1L 2L 3L 4L 5L 1L 2L 3L 5斜頂SJJ:OK 依照3D數(shù)據(jù)Cavity insert Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNotes: please advice any concern on witness line form by inserting.前模鑲件SJJ:OK 依照3D數(shù)據(jù)Core insert Customer comment. (please give your approval an
11、d comments)OK or NGremarkApproval by:dateNotes: please advice any concern on witness line form by inserting.后模鑲件SJJ:OK 依照3D數(shù)據(jù)Core insert pin Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNotes: please advice any concern on witness line form by inserting.后模鑲針
12、所有小孔 (all hole) SJJ:OK 依照3D數(shù)據(jù)Draft angle informationProduct is checked in UG as per the direction of tooling release. This will help to evaluate draft angle and propose draft requirements.PL is decided on the basis of draft direction , if need, propose to reverse the draft angle or increase it for r
13、elease the product easy. 產(chǎn)品出模方向Mold opening direction拔模角度信息SJJ:OK 依照3D數(shù)據(jù)Draft angle informationProduct is checked in UG as per the direction of tooling release. This will help to evaluate draft angle and propose draft requirements.PL is decided on the basis of draft direction , if need, propose to r
14、everse the draft angle or increase it for release the product easy. 根據(jù)出模方向,此綠色面是直身,建議減膠做1的出模斜度Green area no draft , suggest to add 1draft angle at core side 拔模角度信息產(chǎn)品出模方向Mold opening directionSJJ:數(shù)據(jù)中白色線部位為沖切孔Draft angle informationProduct is checked in UG as per the direction of tooling release. This
15、 will help to evaluate draft angle and propose draft requirements.PL is decided on the basis of draft direction , if need, propose to reverse the draft angle or increase it for release the product easy. 根據(jù)出模方向,線圈內(nèi)箭頭所指有倒扣,我們建議此處強行脫?;蛐薷漠a(chǎn)品All rib has undercut at mold opening direction, suggest to part
16、force lift out or modify part 拔模角度信息產(chǎn)品出模方向Mold opening directionSJJ:已更改Draft angle informationProduct is checked in UG as per the direction of tooling release. This will help to evaluate draft angle and propose draft requirements.PL is decided on the basis of draft direction , if need, propose to re
17、verse the draft angle or increase it for release the product easy. 根據(jù)斜頂出模方向,綠色面直身,我們建議減膠做1的出模角度Green area no draft , suggest to add 1draft angle at lifter moving direction 拔模角度信息斜方運動方向Lifter moving directionSJJ:供應(yīng)商自行更改,拔模角度盡量小,保證圣誕樹安裝不能松動,減膠處理0.5度Draft angle informationProduct is checked in UG as pe
18、r the direction of tooling release. This will help to evaluate draft angle and propose draft requirements.PL is decided on the basis of draft direction , if need, propose to reverse the draft angle or increase it for release the product easy. 拔模角度信息斜方運動方向Lifter moving direction根據(jù)斜頂出模方向,此綠色面為直身面,我們建議
19、減膠做2的出模斜度Green area no draft , suggest to add 2draft angle at lifter moving direction SJJ:此孔為沖切孔IssueCustomer comment. (please give your approval and comments)OK or NGremarkApproval by:date原始圖檔里面如上圖所示,紅色部分是否不要的,請確認(rèn),謝謝 !問題IssueCustomer comment. (please give your approval and comments)OK or NGremarkAp
20、proval by:date問題此紅色面倒扣,建議修改。Red area is undercut at core side ,suggest to modify it SJJ:已更改IssueCustomer comment. (please give your approval and comments)OK or NGremarkApproval by:date問題AA0.20.2305CorePLCavity 修改前( 所有 1.5 mm 孔) Current (all diameter 1.5 hole ) 修改后( 所有 1.5 mm 孔) Modify (all diameter
21、1.5 hole ) 后模鑲針Core insert pin SJJ:同意更改Ejector pin marksCustomer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNote: only show the preliminary position and size, See layout for detail.12 Ejector pin10 Ejector pin6 Ejector pinStraight Lifter8 Ejector pin頂針SJJ:OK thick
22、nessCustomer comment. (please give your approval and comments)OK or NGremarkApproval by:dateIssue: Thick wall will cause sink mark.Proposal: Change the design as the design guidelineNote: Thick ribs often cause sink and cosmetic problems on the opposite surface of the wall. Please refer the rib design guideline to modify as below:Average Th
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