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1、持續(xù)改進(jìn)-CIPContinuous ImprovementProcess1基本內(nèi)容:1.什么是CIP ?2.我們?yōu)槭裁葱枰狢IP ?3.CIP的基本原則和目標(biāo)4.八種浪費(fèi)5.八種浪費(fèi)(直接區(qū)域)6.練習(xí)(直接區(qū)域)7.CIP 流程8.CIP 提案表9.CIP 工具和方法10.CIP 激勵(lì)機(jī)制2持續(xù)改進(jìn)-CIPWORKSHOP什么是? -hat is CIP? -3持續(xù)改進(jìn)-CIP什么是CIP Whats CIP ?CIP理念 CIP philosophy基本的概念來源于我們的生活方式,我們的工作、社交和家庭生活都需要持續(xù)改進(jìn)CIP 讓我們進(jìn)一步理解:在我們的工作區(qū)域中總有可以改進(jìn)的地方。為尋
2、找潛在的可改進(jìn)的地方,所有的員工共同努力克服困難,尋找最佳的解決方案。CIP4What is CIP? 什么是?績(jī)效水平標(biāo)準(zhǔn)水平現(xiàn)狀Problem恢復(fù)后水平不理想的水平Unsatisfactory level 改進(jìn)Improvement理想水平Satisfactorylevel?Variant 1變量Restoration恢復(fù)“Previous solution以前的解決方案”Variant 2變量Improvement改進(jìn)“Improved solution改進(jìn)的解決方案”Variant 3變量Innovation改革“New solution新的解決方案”PreviousLevel以前的狀
3、態(tài)NewLevel新的狀態(tài)Observation觀察Creativity 創(chuàng)造 5持續(xù)改進(jìn)-CIPCIP 目標(biāo) Goal of CIP 萊尼CIP的目標(biāo)是持續(xù)、持久的提高: The continuous and lasting improvement of:顧客滿意度Customer satisfaction公司業(yè)績(jī) Company performance員工滿意度 Employee satisfaction提高員工滿意度也是我們CIP的目的之一,這是我們?cè)趯?shí)施CIP過程中容易忽略的一點(diǎn)Reach this by綜合所有員工好的經(jīng)驗(yàn)和想法不斷解決問題,不斷改進(jìn)實(shí)施成本和質(zhì)量上的改進(jìn)6持續(xù)改進(jìn)-
4、CIPWORKSHOP增值勞動(dòng) -Work with value added -結(jié)合自己的工作說明自己所做的哪些是增值工作,哪些是非增值工作 Explain your work with or without value added7持續(xù)改進(jìn)-CIP增值勞動(dòng) Value added work 增值勞動(dòng)是顧客愿意付錢的那部分勞動(dòng)The part of activity the customer is willing to pay for例如:Examples設(shè)計(jì)開發(fā) Design and development線束裝配 Harness assembly 包膠 Taping預(yù)裝配 Preassem
5、bly斷線壓接 Cutting and crimping8持續(xù)改進(jìn)-CIP非增值勞動(dòng) Non value added work 非增值勞動(dòng)是顧客不愿意付錢的那部分勞動(dòng)The part of activity the customer is not willing to pay for管理支持 Administrative support 技術(shù)支持 Technical support戰(zhàn)略上的活動(dòng) Strategic task如:簿記,財(cái)務(wù)控制,采購 bookkeeping,controlling,purchasing如:維護(hù),設(shè)置 Maintenance,set up如:公司策劃,廣告宣傳,市場(chǎng)
6、 Company planning,advertising,marketing9持續(xù)改進(jìn)-CIPCIP 基本原則 Basic principle of CIP 避免損失,提高增值勞動(dòng)的比例 Avoiding losses and increasing the proportion of value added work顯性損失Obvious iosses增值勞動(dòng) Value added work隱性損失 Hidden Losses實(shí)施CIP前Without CIP實(shí)施CIP后 With CIP增值勞動(dòng) Value added work顯性損失Obvious iosses隱性損失 Hidden
7、Losses10持續(xù)改進(jìn)-CIP顯性損失 Obvious losses 任何與實(shí)際生產(chǎn)無關(guān)或不需要的東西Anything not needed for actual production例如:Examples* 過度生產(chǎn) Overproduction* 庫存積壓 Over stocking* 等待 Waiting time* 多余的材料 Material* 材料搬運(yùn) Material movement* 生產(chǎn)缺陷品 Producing defective parts* 人員走動(dòng) Movement of employee* 人力資源沒有合理利用 Unused talent* 作業(yè)流程中的等待或延
8、遲 Waiting or delays in a work stepCIP的目標(biāo): 避免浪費(fèi) Avoiding waste11持續(xù)改進(jìn)-CIP隱性損失 Hidden losses 不增值,但在現(xiàn)有條件下不得不做的工作 Doesnt yield any increease in value,but has to be done under current circumstance例如:Examples* 模具更換 Tool change over* 零件搬運(yùn) Transport of parts* 檢驗(yàn) Inspection* 拆除包裝 UnpackingCIP的目標(biāo): 改變工作條件或方式 Ch
9、ange of work condition12持續(xù)改進(jìn)-CIP減少生產(chǎn)區(qū)域的浪費(fèi) Reduce the waste in direct areas 如何減少?從何處減少?How and where 實(shí)際上,在我們的生產(chǎn)過程中普遍存在著八種浪費(fèi),這些浪費(fèi)正是我們?cè)诔掷m(xù)改進(jìn)中關(guān)注的焦點(diǎn)Reduce the 8 types of waste in the direct area138 種浪費(fèi)生產(chǎn)區(qū)域非生產(chǎn)區(qū)域過度生產(chǎn)等待多余的運(yùn)輸作業(yè)順序不合理材料庫存多余的走動(dòng)缺陷品沒有應(yīng)用員工知識(shí)過多的信息等待和查找運(yùn)輸和走動(dòng)作業(yè)流程供應(yīng)/庫存信息傳遞錯(cuò)誤沒有應(yīng)用員工知識(shí)14持續(xù)改進(jìn)-CIP生產(chǎn)區(qū)域八種浪費(fèi)(1
10、) 8 types of waste in direct areas過度生產(chǎn)浪費(fèi): Waste due to overproduction庫存占用資金 Stocks cost money庫存導(dǎo)致生產(chǎn)節(jié)拍混亂 Stocks encourage irregular work patters庫存引起質(zhì)量下降 Stocks lead to bad quality庫存占用空間 Stocks hinder庫存產(chǎn)生隱患Stocks hide problems 按照要求的時(shí)間,要求的數(shù)量,只 生產(chǎn)需要的產(chǎn)品 Produce only what is need ,at right time ,at right
11、quantity !15 庫存 八大浪費(fèi)之首庫存: 任何超過加工必須的物料供應(yīng), 庫存掩蓋所有問題維修問題效率問題質(zhì)量問題交貨問題庫存水平16等待上道或下道工序質(zhì)量控制引起等待等待材料包裝等待機(jī)器損壞引起等待生產(chǎn)區(qū)域八種浪費(fèi)(2) 8 types of waste in direct areas找到合適的方法避免時(shí)間的等待等待17生產(chǎn)區(qū)域八種浪費(fèi)(3) 8types of waste in direct areas運(yùn)輸中的浪費(fèi)生產(chǎn)不流暢 Production doesnt “flow”到使用地點(diǎn)多余的路線 Uncessary routes to the point of use工序流程不清晰
12、Unclear process sequences多余的材料搬運(yùn) Unnecessary material movement多余的包裝,拆除包裝及移動(dòng) Unnecessary packing,unpacking and decanting入庫,取出以及臨時(shí)存放 Put into stock, take out of stock,store temporarily改變作業(yè)方式減少搬運(yùn)!Change operations to reducematerial movement18持續(xù)改進(jìn)-CIP生產(chǎn)區(qū)域八種浪費(fèi)(4) 8types of waste in direct areas作業(yè)順序錯(cuò)誤的浪費(fèi):
13、 Waste due to work in the wrong sequence機(jī)器空轉(zhuǎn) Idle machines機(jī)器多余的動(dòng)作,如機(jī)器抓手和擺臂多余的動(dòng)作 Unnecessary machine actions (eg。Excessive claw arm movement on machines)相關(guān)聯(lián)的工序間不平衡 Unbalanced/badly connected processes材料供應(yīng)與流程的節(jié)奏不一致 The material in use doesnt correspond with the process嘗試各種可能性,充分優(yōu)化操作!Test different pos
14、sibilities to fully optimise the operation19持續(xù)改進(jìn)-CIP生產(chǎn)區(qū)域八種浪費(fèi)(5) 8types of waste in direct areas材料庫存周轉(zhuǎn)和管理的浪費(fèi): Waste due to stock turnover and stock handling材料庫存占用資金(利息,流動(dòng)資金) Stocks cost money (interest,liquidity)存放庫存材料占用空間 Keeping stock requires space存放材料需要資金(如貨架等) Keeping stock costs money引起不必要的查找工作
15、 Causes unnessary searching材料可能變質(zhì)損壞或報(bào)廢 Parts can be damaged or become obsolete增加了材料的臨時(shí)存放和搬動(dòng) Demands temporary storage and material movement盡量降低庫存,提高交付服務(wù)!Lowest stock and high response delivery service20持續(xù)改進(jìn)-CIP生產(chǎn)區(qū)域八種浪費(fèi)(6) 8 types of waste in direct areas不必要的移動(dòng)引起的浪費(fèi): Waste due to unnecessary movement
16、材料和模具離工作地點(diǎn)太遠(yuǎn) Material / tools that are too far away不必要的移動(dòng)來源于:Unnecessary movements come from作業(yè)流程組織不合理 Badly organised working processes工廠布局不合理Unsatisfactory layout改善作業(yè)流程,使設(shè)備和材料盡量靠近作業(yè)地點(diǎn)!Improve the working processes, bring material and equipment as close as possible to the work place21持續(xù)改進(jìn)-CIP生產(chǎn)區(qū)域八種浪
17、費(fèi)(7) 8 types of waste in direct areas缺陷引起的浪費(fèi): Waste due to errors額外的運(yùn)輸 additional transport生產(chǎn)缺陷品是對(duì)時(shí)間的浪費(fèi),它意味著: The production of defective parts is a waste of time and means:額外的測(cè)試 additional testing需要返修場(chǎng)地 space for repair areas返工 rework報(bào)廢 waste找出原因,采取糾正措施,確保質(zhì)量和流程從開始時(shí)就保持正確!Look for causes of errors,re
18、move them,ensuring that quality and processes are maintained from the beginning22List Them!持續(xù)改進(jìn)-CIP生產(chǎn)區(qū)域八種浪費(fèi)(8) 8 types of waste in direct areas沒有利用員工知識(shí)的浪費(fèi): Not using employee knowledge to errors1.因?yàn)閱T工在生產(chǎn)第一線員工知識(shí)是重要的。2.合理利用員工的知識(shí)是公司的寶貴財(cái)富。3.利用員工的知識(shí)可以提高效率。 23持續(xù)改進(jìn)-CIP減少非生產(chǎn)區(qū)域的浪費(fèi) Reduce the waste in direct
19、areas 非生產(chǎn)區(qū)域如何減少?從何處減少?How and where在我們的生產(chǎn)過程中普遍存在著八種浪費(fèi),其實(shí),在非生產(chǎn)區(qū)域同樣也存在著八種浪費(fèi)Reduce the 8 types of waste in the indirect area24持續(xù)改進(jìn)-CIP非生產(chǎn)區(qū)域八種浪費(fèi)(1) 8 types of waste in indirect areas信息泛濫引起的浪費(fèi): Waste due to over-information無用信息處理代價(jià)昂貴 It is costly to process unimportant information1泛濫的信息可能使有用的信息被忽略 Valuab
20、le information might go unnoticed2太多的信息會(huì)占用空間 Too much information could be a hindrance3大量抄送的電子郵件會(huì)使郵件泛濫 Reduction of an e-mail flood by curtailment of copy mails(cc.)4只把信息發(fā)送給實(shí)際需要它的人!Only distribute information to persons who really require it25持續(xù)改進(jìn)-CIP非生產(chǎn)區(qū)域八種浪費(fèi)(2) 8 types of waste in indirect areas等待
21、和查尋引起的浪費(fèi): Waste due to waiting and searching time系統(tǒng)不可用引起等待 Waiting for the systems availability1開會(huì)時(shí)等待同事Waiting for colleagues at meeting2等待相關(guān)作業(yè)步驟的完成 Waiting for the completion of work steps3等待信息、簽名和回復(fù)等 Waiting for information,signatures and answers4避免等待和查尋時(shí)間!Find ways to avoid waiting and searching
22、times26持續(xù)改進(jìn)-CIP非生產(chǎn)區(qū)域八種浪費(fèi)(3) 8 types of waste in indirect areas多余的走動(dòng)引起的浪費(fèi): Waste due to unnecessary movement作業(yè)流程和步驟不清晰 Unclear process steps到文件柜或辦公設(shè)備間多余的走動(dòng)Unnecessary walks to filing cabinets or equipment開會(huì)或找同事時(shí)長距離的走動(dòng) Long walks to meetings and colleagues多余的材料流動(dòng) Unnecessary material flow1234改變作業(yè)方式,減少
23、走動(dòng)!Change operatingmethods to reduce movement27持續(xù)改進(jìn)-CIP非生產(chǎn)區(qū)域八種浪費(fèi)(4) 8types of waste in indirect areas工作和操作流程引起的浪費(fèi): Waste by means of works and handling processes設(shè)備不合適或不充足(如:缺乏軟件或軟件錯(cuò)誤) Unsuitable and insufficient equipment (missing or incorrect software,etc.)缺乏合格的員工導(dǎo)致作業(yè)方式復(fù)雜和耗時(shí)Insufficient qualified c
24、o-workers resulting in cumbersome and time-consuming work methods無效的計(jì)算機(jī)使用-玩游戲或上網(wǎng) Unproductive PC use - Games and Internet123找出流程的最佳實(shí)施方案!Where lie the possibilities to optimally perform processes?28持續(xù)改進(jìn)-CIP非生產(chǎn)區(qū)域八種浪費(fèi)(5) 8 types of waste in indirect areas庫存過多引起的浪費(fèi): Waste by means of excessive stock(dur
25、ing work processes)庫存提高成本,浪費(fèi)時(shí)間 Stock causes cost and time太多的庫存影響顧客-供應(yīng)商關(guān)系 Excessive stock obstructs customer-supplier relations引起不必要的查找 Causes unnecessary searching123Stock :inventory and processes過程和格式會(huì)失效 Processes and forms may be outdated4在作業(yè)過程中盡量減少庫存,簡(jiǎn)化流程,縮短實(shí)際處理時(shí)間!Try to work with less stock duri
26、ng work processes to achieve a decrease in the actual processing time29持續(xù)改進(jìn)-CIP非生產(chǎn)區(qū)域八種浪費(fèi)(6) 8 types of waste in indirect areas信息傳遞引起的浪費(fèi): Waste by means of information transfer不必要的文件和表格的傳送 Unnecessary movement of forms and files信件的傳送 Movement of correspondence檢查信息的相關(guān)性與合適性的時(shí)間 Time required to check fo
27、r relevance123浪費(fèi)產(chǎn)生于:Created by改善工作流程,確保所有形式的文件按照正確的時(shí)間,要求的數(shù)量,發(fā)放到正確的人員手中!Improve work processes and ensure that information,in whatever form,is distributedat the correct time,in the requiredquantitie andultimately to the correct persons30持續(xù)改進(jìn)-CIP非生產(chǎn)區(qū)域八種浪費(fèi)(7) 8 types of waste in indirect areas錯(cuò)誤引起的浪費(fèi):
28、Waste due to errors額外的動(dòng)作 Additional movement額外的控制 Additional controlsTENNER規(guī)則:錯(cuò)誤發(fā)現(xiàn)的越晚,糾正的成本就越高 The later an error is detected th higher the costs to remove it123非生產(chǎn)區(qū)域的錯(cuò)誤往往不容易被察覺且很難糾正 Errors in indirect areas are not easily detected and difficult to remove預(yù)防和糾正將增加費(fèi)用,耗費(fèi)自己和他人的精力 Increase expenditure an
29、d effort for myself and others4找出錯(cuò)誤原因,糾正錯(cuò)誤,確保流程開始時(shí)就是正確的!Search for the causes of errors, remove them and ensure that processes are secured right from the start31沒有利用員工知識(shí)的浪費(fèi): Not using employee knowledge to errors1.因?yàn)閱T工在生產(chǎn)第一線員工知識(shí)是重要的。2.利用員工的知識(shí)可以提高效率。 非生產(chǎn)區(qū)域八種浪費(fèi)(8) 8 types of waste in indirect areas合理利
30、用員工的知識(shí)是公司的寶貴財(cái)富 32持續(xù)改進(jìn)-CIP 55551051510正確描述和定義問題 + 用: WHAT?發(fā)現(xiàn)問題:WHY?討論產(chǎn)生的原因判定原因?qū)で蟾倪M(jìn)選擇可能的改進(jìn)議定如何解決問題確定時(shí)間填 PDCA 表第一步用頭腦風(fēng)暴的找方法指出用魚刺圖在格式紙上記錄第2步基于一些標(biāo)準(zhǔn)判定/指出時(shí)間方法任務(wù)開始基于魚刺圖用分類卡CIP Clock 33持續(xù)改進(jìn)-CIP回顧(Review) PDCA及更新PDCA本部門或小組當(dāng)前的運(yùn)行情況(包括各項(xiàng)指標(biāo)完成情況)運(yùn)用CIP TOOLS內(nèi)部交流、溝通及討論改進(jìn)建議(CIP)及NEW PDCA改進(jìn)過程improve processCIP Clock 3
31、4找到問題的根本原因問題環(huán)境人機(jī)器料方法測(cè)Purpose - To identify and address the ROOT CAUSES and not to simply fix or REACT to the symptoms.魚刺圖分析問5個(gè)為什么?35焊接不合格人法環(huán)測(cè)料機(jī)缺乏培訓(xùn)操作不當(dāng)質(zhì)量意識(shí)淡薄不熟悉工藝機(jī)械故障銅屑進(jìn)入機(jī)器焊接部分磨損設(shè)備調(diào)整不當(dāng)砧塊松動(dòng)移位設(shè)備參數(shù)不準(zhǔn)電腦故障電氣故障電壓不穩(wěn)用錯(cuò)線截面積錯(cuò)誤測(cè)量設(shè)備不準(zhǔn)拉力檢測(cè)儀未檢定標(biāo)識(shí)不準(zhǔn)確標(biāo)識(shí)方法不當(dāng)噪聲大環(huán)境差污染大工作地操作不便工藝錯(cuò)誤電線顏色不對(duì)操作指導(dǎo)錯(cuò)誤焊接方法不對(duì)控制器故障順序不對(duì)參數(shù)設(shè)定錯(cuò)誤顏色錯(cuò)誤電線
32、組合錯(cuò)誤36持續(xù)改進(jìn)-CIP5W2H方法what: 工作的內(nèi)容和達(dá)成的目標(biāo)why: 做這項(xiàng)工作的原因who: 參加這項(xiàng)工作的具體人員,以及負(fù)責(zé)人when: 在什么時(shí)間、什么時(shí)間段進(jìn)行工作where: 工作發(fā)生的地點(diǎn)how: 用什么方法進(jìn)行howmuch:需要多少成本 意義:做任何工作都應(yīng)該從5w2h來思考,這有助于我們的思 路的條理化,杜絕盲目性。 37持續(xù)改進(jìn)-CIP頭腦風(fēng)暴目的:保證群體決策的創(chuàng)造性,提高決策質(zhì)量規(guī)則 1. 最重要的規(guī)則是 遵循規(guī)則!2. 選舉一個(gè)主持者以確保遵循規(guī)則.3. 主持者以明確的方式向所有參與者闡明問題,說明會(huì)議的規(guī)則,盡力創(chuàng)造在融洽輕松的會(huì)議氣氛 .4. 不能對(duì)
33、別人的意見提出批評(píng)和評(píng)價(jià)。認(rèn)真對(duì)待任何一種設(shè)想,而不管其是否適當(dāng)和可行,激發(fā)參加者提出各種荒誕的想法。5. 追求數(shù)量。意見越多,產(chǎn)生好意見的可能性越大。 6. 寫下所有的設(shè)想.7. 當(dāng)設(shè)想結(jié)束時(shí),將建議進(jìn)行分類組匯總8. 給每一組命名一個(gè)標(biāo)題9. 將建議按”好的”,”一般”,”不好的”,”荒誕離奇的”進(jìn)行分類10.看分類組建議中能否產(chǎn)生新的設(shè)想11. 評(píng)估建議,從分類組建議中挑選出最具有可行性的.12. 決定如何做.38持續(xù)改進(jìn)-CIPCIP方法 CIP methodologyCIP類型 : Types of CIP exist班組會(huì)議 Team meetings領(lǐng)導(dǎo)/經(jīng)理會(huì)議 Leader/
34、manager meetings個(gè)人/集體提議 Individual/group proposals生產(chǎn)班組 Production team (direct area)部門 Departments (indirect area)項(xiàng)目小組 Work organisation teams 39持續(xù)改進(jìn)-CIPCIP方法 CIP methodology班組和個(gè)人CIP : Team and individual CIP每個(gè)班組和員工都應(yīng)參與CIP Each team or employee partake in the CIP processes當(dāng)問題發(fā)生時(shí),班組或團(tuán)體應(yīng)自發(fā)或在班組會(huì)議上開展CIP
35、 Team or group do the CIP process in team meeting or spontaneously as soon as problems occur每個(gè)員工都應(yīng)提交CIP建議 Each employee may submit CIP suggestionsCIP是每一位員工的職責(zé) The responsibility of the process lies with each employee CIP是一個(gè)持續(xù)的過程,由員工自己開展 The CIP is a continuous process,which is initiated by the emplo
36、yee themselvesCIP的形式和實(shí)施是每個(gè)工廠的職責(zé),應(yīng)在工廠相應(yīng)的作業(yè)指導(dǎo)書內(nèi)進(jìn)行規(guī)定 (AA3032-29) The format and implementation of the CIP process is the task of each plant and is described in plant specific work instruction 40Everyone is involved持續(xù)改進(jìn)-CIPCIP方法 CIP methodology經(jīng)理/領(lǐng)導(dǎo)研討會(huì) : Manager / leader Workshops員工和管理層都可以進(jìn)行專家CIP Employ
37、ees and management levels can start expert CIPCIP是由來自不同區(qū)域,不同層次的員工實(shí)施,如有必要還可以邀請(qǐng)外部和內(nèi)部的專家參加 The CIP is carried out by employees of different areas and levels,external and internal eaperts can be integrated if needed41持續(xù)改進(jìn)-CIPCIP方法 CIP methodology通過制定以下目標(biāo)來促進(jìn)CIP : To promote CIP,the following aims are to
38、be agreed每位部門經(jīng)理每年至少開展一次Workshop Every manager should execute at least one Workshop in the year每一位員工在一年里必須有一定的節(jié)約(WSCC所有員工4倍人年約1680元年42持續(xù)改進(jìn)-CIPCIP方法 CIP methodologyCIP中班組的職責(zé) : The teams tasks in the CIP收集建議,尋找可能的方法并評(píng)估可能的結(jié)論,然后執(zhí)行 Collects ideas ,looks for and formulates solutions then carries them out定期
39、在會(huì)議上討論潛在的改進(jìn)項(xiàng)目 Regularly discusses improvement potential during team meetings 確保班組內(nèi)每個(gè)成員都理解CIP的流程和形式 Ensures that the process and forms are understood by all team members班組和班組長負(fù)責(zé)跟蹤實(shí)施情況,如果超過兩次期限沒有完成,必須通知Segment經(jīng)理,如有問題時(shí)可請(qǐng)LPS協(xié)調(diào)員提供支持 The team and the team speaker are responsible to follow up the activitie
40、s,In case of exceeding more than two deadlines,the segment leader is notified。The LPS coordinator provides support in problem situations。附加原則 Adheres to the following principles每位員工都要參與到CIP中,發(fā)揮他們的專業(yè)知識(shí) Each individual employee commits themselves to CIP,with his special knowledge持續(xù)改進(jìn)應(yīng)盡量少或不需投入資金 CIP sh
41、ould be possible with little or no investment每位班組成員必須不斷增加在CIP中的獨(dú)立自主能力 Each team member must commit themselves to the process with more and more independence43持續(xù)改進(jìn)-CIPCIP方法 CIP methodologyCIP中領(lǐng)導(dǎo)/經(jīng)理的職責(zé) : The leader/manager tasks in the CIP確保員工懂得CIP模式,改進(jìn)項(xiàng)目和相關(guān)工具 Guarantee that the CIP method,improvement
42、 and tool are understood by the employees對(duì)CIP進(jìn)行評(píng)估 Carry out the evaluation 檢查完成情況 Pay attention to the timing確保CIP的實(shí)施 Guarantee the implementation of the CIP鼓勵(lì)員工參與CIP,并尊重他們的想法和建議 Encourage their employees to CIP and esteem their ideas經(jīng)理必須起模范帶頭作用,積極參與CIP活動(dòng)Manager show model attitude and participate i
43、n the CIP process44持續(xù)改進(jìn)-CIPCIP方法 CIP methodologyCIP的文件化CIPs documented目視板上: On visuallisation boards用簡(jiǎn)易的方式把各種信息(如:建議收集,PDCA表,CIP進(jìn)展)顯示在目視板上 Information of various types is displayed in a simple and easy way顯示CIP當(dāng)前的進(jìn)展情況 The current level of progress 必須建立信息傳遞的機(jī)制,如班組到班組,segment到 segment There should be
44、a system to transfer ideasCIP的結(jié)果應(yīng)加以推廣每個(gè)工廠每月必須整理所有實(shí)施的CIP,有要素負(fù)責(zé)人或其代表發(fā)往其它工廠(如通過LPS報(bào)告,或企業(yè)內(nèi)部網(wǎng)) All implemented CIP which are collated monthly per plant and sent to all other plants (with LPS report or by intranet)45CIP流程圖建議提出建議收集由專人登記小組評(píng)估采納判定獎(jiǎng)勵(lì)采納跟蹤進(jìn)入相關(guān)項(xiàng)目OKNO NO 實(shí)施獎(jiǎng) 建議提出建議收集由專人登記小組評(píng)估采納判定獎(jiǎng)勵(lì)采納跟蹤進(jìn)入相關(guān)項(xiàng)目OKNO N
45、O 建議提出部門經(jīng)理建議收集小組評(píng)估采納判定獎(jiǎng)勵(lì)采納跟蹤進(jìn)入相關(guān)項(xiàng)目OKNO NO 直接區(qū)域間接區(qū)域建議提出部門經(jīng)理小組評(píng)估采納判定獎(jiǎng)勵(lì)采納跟蹤進(jìn)入相關(guān)項(xiàng)目OKNO NO OK 實(shí)施獎(jiǎng) 46CIP 提案用紙47CIP 反饋單48投訴表 49持續(xù)改進(jìn)-CIPCIP激勵(lì)機(jī)制 Motivate for CIPCIP是LPS中非常重要的一個(gè)要素,而激勵(lì)機(jī)制則是CIP中非常重要的步驟!CIP不僅僅是一種方法,它還顯示了對(duì)新生事物的好奇心以及進(jìn)行嘗試的意愿 CIP is more than a technique ,CIP is the readiness to be open to be curious and the willingness to try something n
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