吉利項(xiàng)目培訓(xùn)geely treatmentplan gem3cs

Gem3曲軸op140?DürrEcocleanGmbH,CSP/ApplicationEngineering,TreatmentplanGeelyGEM3CS,April,14th20161曲軸

GEM3.圖號(hào): VDR-GEOM-PROD-31401445-INS(吉利圖號(hào)）DIS-Nr.: 10955864 (DURR模型號(hào))材質(zhì): 鋼重量: 2x7,4kg附加件: 無節(jié)拍：102.6sGEM3工件視角?DürrEcocleanGmbH,CSP/ApplicationEngineering,TreatmentplanGeelyGEM3CS,April,14th20162曲軸

GEM3工件視角?DürrEcocleanGmbH,CSP/ApplicationEngineering,TreatmentplanGeelyGEM3CS,April,14th20163曲軸GEM3工件視角?DürrEcocleanGmbH,CSP/ApplicationEngineering,TreatmentplanGeelyGEM3CS,April,14th20164夾具曲軸GEM3DIS-Nr.10960815清洗順序?DürrEcocleanGmbH,CSP/ApplicationEngineering,TreatmentplanGeelyGEM3CS,April,14th20165步驟1: IFW垂直水刀清洗側(cè)面步驟2: IFW固定噴嘴清洗軸端深孔

步驟3: IFW噴嘴系統(tǒng)清洗法蘭端和中心孔步驟4: 高壓組件油道去毛刺(600bar)步驟5: 高壓組件清洗曲軸所有面(600bar)步驟6: 漂洗所有油孔和中心孔(4bar)步驟7: 漂洗工件所有表面(4bar)步驟8: 壓縮空氣預(yù)吹干(5bar)工具預(yù)覽?DürrEcocleanGmbH,CSP/ApplicationEngineering,TreatmentplanGeelyGEM3CS,April,14th20166垂直水刀(工具1)垂直噴嘴(工具2)噴淋系統(tǒng)(工具3)定點(diǎn)高壓清洗(工具4,5)壓縮空氣預(yù)吹干(工具8)定點(diǎn)噴淋(工具6)表面噴淋(工具7)工具分布?DürrEcocleanGmbH,CSP/ApplicationEngineering,TreatmentplanGeelyGEM3CS,April,14th20167壓縮空氣預(yù)吹干(工具8)漂洗表面(工具7)高壓(工具4,5)IFW(工具1,2,3)漂洗所有孔(工具6)8?DürrEcocleanGmbH,CSP/ApplicationEngineering,TreatmentplanGeelyGEM3CS,April,14th2016速度: 100mm/s清洗角度: 30°壓力: 4bar流量: 75m3/h離工件距離: 大約15mm作用:

常規(guī)預(yù)清洗

處理步驟注射式清洗豎直面(IFW工具1)–步驟1處理步驟OP140?DürrEcocleanGmbH,CSP/ApplicationEngineering,TreatmentplanGeelyGEM3CS,April,14th20169注射式清洗豎直面(IFW工具1)–步驟1處理工件垂直面工件整體預(yù)清洗處理步驟OP140?DürrEcocleanGmbH,CSP/ApplicationEngineering,TreatmentplanGeelyGEM3CS,April,14th201610固定噴嘴清洗軸端深孔(IFW工具2)–步驟2處理工具后端面噴淋定位孔噴嘴尺寸: ?2,5mm=6,3l/min噴嘴?2,5mm處理步驟OP140?DürrEcocleanGmbH,CSP/ApplicationEngineering,TreatmentplanGeelyGEM3CS,April,14th201611注射式清洗法蘭面

(IFW工具3)–步驟3清洗法蘭面和中心孔

18x?3,5mm噴嘴,流量13l/min

總流量14,04m3/h1x?2,5mm=6,3l/min高壓工具4

清洗油孔壓力600bar1噴嘴孔徑?1,8mm流量66l/min高壓工具5清洗表面壓力600bar10噴嘴孔?0,7mm每個(gè)噴嘴流量5,31l/min總流量

Σ53,1l/min處理步驟OP140?DürrEcocleanGmbH,CSP/ApplicationEngineering,TreatmentplanGeelyGEM3CS,April,14th201612高壓工具

(工具4,5)–步驟4,545pictureisonlyforillustration處理步驟OP140?DürrEcocleanGmbH,CSP/ApplicationEngineering,TreatmentplanGeelyGEM3CS,April,14th201613高壓去毛刺(工具4)–步驟445油孔端毛刺pictureisonlyforillustration所有主油道端面用工具4去毛刺工件會(huì)運(yùn)動(dòng)到相應(yīng)的角度去除孔端的毛刺，邊緣需要在噴嘴前轉(zhuǎn)一圈處理步驟OP140?DürrEcocleanGmbH,CSP/ApplicationEngineering,TreatmentplanGeelyGEM3CS,April,14th201614高壓去毛刺(工具5)–步驟5高壓清洗清洗曲軸所有垂直面速度: 100mm/s處理步驟OP140?DürrEcocleanGmbH,CSP/ApplicationEngineering,TreatmentplanGeelyGEM3CS,April,14th201615低壓漂洗(工具6)步驟6漂洗所有油孔漂洗中心孔pictureisonlyforillustration處理步驟OP140?DürrEcocleanGmbH,CSP/ApplicationEngineering,TreatmentplanGeelyGEM3CS,April,14th201616漂洗工件所有表面(工具7)步驟7漂洗工件所有表面工件垂直移動(dòng)通過噴嘴速度: 1