DB43-T 2261-2021 智能高壓噴霧除臭設(shè)備通用技術(shù)條件

ICS

71.120.99CCS

G

43湖 南 省地 方 標(biāo) 準(zhǔn)DB43/T

2261—2021智能高壓噴霧除臭設(shè)備通用技術(shù)條件General

specification

for

intelligent

high

pressurespray

deodorizing

equipment2021

-

12

-

29

發(fā)布

2022

-

-

實(shí)施湖南省市場(chǎng)監(jiān)督管理局

發(fā)

布DB43/T

— 前言························································································································

Ⅲ1 ·····················································································································

12 規(guī)范性引用文件······································································································13 術(shù)語和定義············································································································14型號(hào)、基本參數(shù)、工作條件·······················································································

24.1 型號(hào)···············································································································24.2 基本參數(shù)·········································································································24.3 工作條件·········································································································25 ·····················································································································

35.1 一般要求·········································································································35.2 外觀要求·········································································································35.3制造要求·········································································································35.4 功能要求·········································································································35.5安全要求·········································································································35.6 噪聲要求·········································································································45.7 運(yùn)行要求·········································································································45.8 噴霧除臭性能要求·····························································································

46試驗(yàn)方法···············································································································46.1試驗(yàn)條件及試驗(yàn)前的準(zhǔn)備····················································································

46.2 一般要求·········································································································46.3 外觀檢查·········································································································46.4制造要求·········································································································46.5 功能要求·········································································································46.6 安全要求·········································································································46.7噪聲···············································································································56.8運(yùn)轉(zhuǎn)要求·········································································································56.9 噴霧除臭性能···································································································57檢驗(yàn)規(guī)則···············································································································57.1 檢驗(yàn)分類·········································································································57.2出廠檢驗(yàn)·········································································································57.3 型式檢驗(yàn)·········································································································57.4檢驗(yàn)項(xiàng)目和缺陷分類··························································································

67.5 判定規(guī)則·········································································································6DB43/T

—8

··························································································

68.1 標(biāo)牌···············································································································68.2 包裝···············································································································68.3 運(yùn)輸和貯存······································································································7IIDB43/T

— 本文件按照

GB/T

—2020《標(biāo)準(zhǔn)化工作導(dǎo)則 第

1

部分：標(biāo)準(zhǔn)化文件的結(jié)構(gòu)和起草規(guī)則》的規(guī)定起草。請(qǐng)注意本文件的某些內(nèi)容可能涉及專利。本文件的發(fā)布機(jī)構(gòu)不承擔(dān)識(shí)別專利的責(zé)任。本文件由湖南省工業(yè)和信息化廳提出并歸口。本文件起草單位：湖南諾瑞環(huán)境科技有限公司。本文件主要起草人：譚兵、朱少華、李濤。本文件于

2021

年

08

月

日首次發(fā)布。IIIDB43/T

—1

志、包裝、運(yùn)輸。2

規(guī)范性引用文件文件。GB/T

包裝儲(chǔ)運(yùn)圖示標(biāo)志GB/T

—2019機(jī)械電氣安全 機(jī)械電氣設(shè)備 第

1

部分：通用技術(shù)條件GB/T

13306 JB/T

鋼制焊接常壓容器3

術(shù)語和定義下列術(shù)語和定義適用于本文件。3.1智能高壓噴霧除臭設(shè)備由機(jī)柜、水箱、水位開關(guān)、電機(jī)、柱塞泵、比例泵、

PLC、觸摸屏、

電磁閥等配件組成。通過高壓管路將加壓的稀釋液輸送到“超微細(xì)”高壓噴嘴霧化，并高速旋轉(zhuǎn)，噴射出（1～15m

的超微霧粒子，隨著超微霧粒子在空氣中迅速擴(kuò)散，將稀釋液噴射到所要求除臭的區(qū)域，實(shí)現(xiàn)除臭用的設(shè)備。3.2霧粒霧粒是指顆粒直徑在

1μm～15μm

之間的水滴可見集合體。3.3射距最大射距是指在靜風(fēng)狀態(tài)下，噴嘴噴出的霧粒能夠達(dá)到到最遠(yuǎn)的水平距離。3.4霧化粒度智能高壓噴霧除臭設(shè)備達(dá)到最大水平射距時(shí)的霧粒直徑。3.5高壓管路連接柱塞泵到各霧化噴嘴之間的配件，包括高壓管、接頭和管件。DB43/T

—3.6泵額定流量智能高壓噴霧除臭設(shè)備所有霧化噴嘴

1

分鐘內(nèi)霧化出來的最大水量總和。4

型號(hào)、基本參數(shù)、工作條件4.1 型號(hào)智能高壓噴霧除臭設(shè)備型號(hào)編制方法如下：4.2 基本參數(shù)智能高壓噴霧除臭設(shè)備的基本參數(shù)如下：a）

電源電壓,V；b）

總功率,kW

；c）

最大流量,L/min；d）

工作壓力：MPa；e）

額定霧滴直徑,μm；f）

噴霧方式；g）

機(jī)箱材質(zhì)；h）

通訊接口；i）

控制方式；j）

藥劑配比；k）

,

kG；l）

外形參考尺寸：㎜×㎜×㎜；4.3 工作條件4.3.1 環(huán)境溫度：

55

℃。4.3.2環(huán)境相對(duì)濕度：％～85％。4.3.3 大氣壓力：

～106

kPa。4.3.4 海拔高度應(yīng)不大于

1000m。4.3.5 供電電源：

（1±5％）V，

Hz±1

。4.3.6 水質(zhì)條件如下：a）

水源懸浮物≤50

mg/L；b）

PH

6～8；c）

硬度≤450

mg/L。DB43/T

—5

5.1一般要求5.1.1 智能高壓噴霧除臭設(shè)備應(yīng)符合本標(biāo)準(zhǔn)的規(guī)定，并經(jīng)規(guī)定程序批準(zhǔn)的產(chǎn)品圖樣和技術(shù)文件制造。5.1.2 所有零部件應(yīng)經(jīng)檢驗(yàn)合格，外購件、外協(xié)件應(yīng)有合格證或經(jīng)檢驗(yàn)合格方可使用。5.1.3 機(jī)柜應(yīng)采用不銹鋼材質(zhì)，箱體厚度應(yīng)大于

mm，門及隔板的厚度應(yīng)大于

。5.1.4 智能高壓噴霧除臭設(shè)備應(yīng)配有過濾裝置，滿足噴霧質(zhì)量。5.2 外觀要求5.2.1 機(jī)柜表面應(yīng)無裂紋、無明顯劃痕及無毛刺。5.2.2 機(jī)柜應(yīng)無壓痕、碰傷、磨損。5.2.3 金屬零部件不應(yīng)有腐蝕及其它機(jī)械損傷現(xiàn)象。5.2.4 智能高壓噴霧除臭設(shè)備銘牌、安全標(biāo)記應(yīng)正確

、清晰。5.3 制造要求5.3.1

JB/T

4735.1

的規(guī)定進(jìn)行。5.3.2 各緊固件緊固可靠，重要部位應(yīng)采取放松措施。5.3.3 各管路、電氣線路應(yīng)排列整齊、固定牢靠，不應(yīng)與其他零部件發(fā)生摩擦或碰撞，管路彎曲處應(yīng)圓滑，盡可能避免扭曲連接。5.3.4 全部管路、管道及其他固定與活動(dòng)的密封處，均應(yīng)連接可靠，密封良好，不得有滲漏現(xiàn)象。5.4 功能要求5.4.1 應(yīng)具有模式選擇功能?？蛇x手動(dòng)工作模式和自動(dòng)工作模式和清洗模式。5.4.2 應(yīng)具有設(shè)定功能?？蛇M(jìn)行工作時(shí)段的設(shè)定，可實(shí)現(xiàn)定時(shí)開機(jī)，定時(shí)關(guān)機(jī)。5.4.3 應(yīng)具有自動(dòng)進(jìn)水功能，正常運(yùn)行過程中無需人工干預(yù)。5.4.4 應(yīng)具有缺液及液滿保護(hù)功能。水箱降低至低液位開關(guān)時(shí)，打開自動(dòng)供水。水箱液位升至設(shè)定液位時(shí)，關(guān)閉供水。補(bǔ)水及滿液保護(hù)自動(dòng)循環(huán)。5.4.5 應(yīng)具有報(bào)警功能。缺液時(shí)應(yīng)有聲、光報(bào)警。5.4.6 停止噴霧時(shí)，機(jī)體應(yīng)能自動(dòng)將高壓噴管的壓力釋放，使液體回流以防止噴頭滴水現(xiàn)象。5.4.7 應(yīng)能根據(jù)啟停狀態(tài)自動(dòng)調(diào)節(jié)高壓泵壓力，保護(hù)高壓泵、電機(jī)及管路的安全。5.4.8 應(yīng)具有藥劑自動(dòng)配比功能。應(yīng)能根據(jù)系統(tǒng)設(shè)置的參數(shù)，自動(dòng)配比出藥劑比例，并儲(chǔ)存在混藥箱內(nèi)，供噴霧使用。5.4.9 應(yīng)具有除臭藥劑和滅蠅藥劑分開噴霧裝置，根據(jù)設(shè)定時(shí)間定時(shí)啟動(dòng)相應(yīng)噴霧裝置。5.4.10 應(yīng)具有觸摸屏顯示功能，顯示工作流程界面及每個(gè)裝置的運(yùn)行狀態(tài)。5.5 安全要求5.5.1 電機(jī)的防護(hù)等級(jí)應(yīng)滿足

IP54

及以上。5.5.2 安全閥應(yīng)處于正常工作狀態(tài)。5.5.3 應(yīng)有可靠的接地端子并有明顯的接地標(biāo)志。5.5.4

500

Vd.c

時(shí)測(cè)得的絕緣電阻應(yīng)大于

1

M5.5.5

50

Hz，1000

V，至少

1

s

時(shí)間的耐壓試驗(yàn)，無閃爍和擊穿現(xiàn)象。DB43/T

—5.6 噪聲要求正常工作時(shí)的聲壓級(jí)噪聲應(yīng)不大于

dB（A）。5.7 運(yùn)行要求5.7.1 智能高壓噴霧除臭設(shè)備在額定工況下運(yùn)轉(zhuǎn)，應(yīng)無異常振動(dòng)和響聲，緊固件不應(yīng)松動(dòng)。5.7.2 泵運(yùn)轉(zhuǎn)應(yīng)平穩(wěn)，不應(yīng)有異常振動(dòng)、聲響和卡滯現(xiàn)象。5.7.3 噴霧機(jī)構(gòu)反映靈敏，噴霧均勻。5.7.4 管路承受

倍工作壓力。保持

5

min，各接頭連接牢固，不應(yīng)出現(xiàn)滲水、漏水現(xiàn)象，承壓管件外形無明顯的異常變形。5.8 噴霧除臭性能要求在泵額定壓力和流量下，射距應(yīng)不小于

2

m，霧化粒度為

1μm～μm。6

試驗(yàn)方法6.1 試驗(yàn)條件及試驗(yàn)前的準(zhǔn)備6.1.1 溫度和濕度

5～

50％。6.1.2試驗(yàn)用介質(zhì)試驗(yàn)用的介質(zhì)除有特殊要求外，為不含固體懸浮物的常溫清水。6.2 一般要求6.2.1板材厚度檢驗(yàn)采用游標(biāo)卡尺分別測(cè)量箱體、門四周邊緣及隔板的

4

個(gè)點(diǎn)，其測(cè)量值分別滿足

5.1.3

的要求。6.2.2 其它項(xiàng)目采用目測(cè)或核查等方法確認(rèn)。6.3 外觀檢查目測(cè)和觸摸檢查智能高壓噴霧除臭設(shè)備的外觀質(zhì)量。6.4 制造要求6.4.1 滲漏試驗(yàn)整機(jī)正常運(yùn)行

后，目測(cè)滲漏情況。6.4.2 其他項(xiàng)目采用目測(cè)和核查等方法確認(rèn)。6.5 功能要求按照使用說明書操作檢查各操作部位及功能應(yīng)符合

5.4

的規(guī)定。6.6 安全要求6.6.1

GB

5226.1—2019

中

的規(guī)定進(jìn)行。DB43/T

—6.6.2 耐壓試驗(yàn)按照

GB

5226.1—2019

中

18.4

的規(guī)定進(jìn)行。6.6.3 其余項(xiàng)目采用目測(cè)或核查等方法確認(rèn)。6.7 噪聲在環(huán)境噪聲不大于

60

dB（A）的場(chǎng)地上進(jìn)行測(cè)量。把智能高壓噴霧除臭設(shè)備中的泵的壓力流量開周障礙物的距離應(yīng)大于

2

m。測(cè)量點(diǎn)距地面高度為

m，距智能高壓噴霧除臭設(shè)備箱體外輪廓線

1m，智能高壓噴霧除臭設(shè)備的噪聲以各測(cè)量點(diǎn)噪聲值的最大值計(jì)。6.8運(yùn)轉(zhuǎn)要求6.8.1壓力試驗(yàn)以

1.5

倍工作壓力運(yùn)行智能高壓噴霧除臭設(shè)備，5

后，采用目測(cè)查看滲漏及管路情況。6.8.2 其他項(xiàng)目采用目測(cè)和核查等方法確認(rèn)。6.9 噴霧除臭性能6.9.1 最大射距在清水中加重量比為

120

50

毫米

霧時(shí)間為

三次，取其平均值。6.9.2 霧化粒度檢驗(yàn)采用光學(xué)儀器，測(cè)量光通量，換算成霧化粒度。7

檢驗(yàn)規(guī)則7.1 檢驗(yàn)分類智能高壓噴霧除臭設(shè)備分出廠檢驗(yàn)和型式試驗(yàn)。7.2 出廠檢驗(yàn)

1

后，方可出廠。7.3 型式檢驗(yàn)7.3.