flow-chart+control-plan-example(控制計劃范本)

產(chǎn)品描述,,,,,,,,,,,,,,,,

"流程

Process",,"工程

procedure","工程管理特性

Projectmanagementcharacteristics",,,,,"檢查系統(tǒng)

InpectionSystem",,,,,"記錄系統(tǒng)

Recodesystem",,,

No.,No.,名稱Name,"作業(yè)要素

Operationelement","檢查項目

Inspectionitem","等級

Grade","過程參數(shù)/尺寸

Processparameteranddimensiontolerance","參照標(biāo)準(zhǔn)

ReferenceStandard","檢驗方法

Inspectionmethod",檢查計劃,,"頻率

Frequency","責(zé)任人

Personincharge","點(diǎn)檢表No.

Pointinspectionsheets","確認(rèn)人

Verifier","作業(yè)指導(dǎo)書

SOP

(StandardOperationProcedure)","異常處置

Exception

control"

,1,"原料來料檢驗

Rawmaterialinspection","1、目測包裝及標(biāo)識；

Visualtestthepackageandidentify

2、試樣testsample","1、收縮系數(shù)；2、斑點(diǎn)、雜質(zhì);

3、流動性；

4、開裂狀況;

5、其它

1Contractivemodulus,

2Spots,impurity

3Liquidity

4Crackingstatus

5Others","重要

Important","1、收縮系數(shù)1.13

2、流動性130~140

3、斑點(diǎn)不良≤0.5%

4、開裂不良無

1Contractivemodulus:1.13

2Spots,impurity≤0.5%

3Liquidity130~140

4Crackingstatus:No","原料驗收標(biāo)準(zhǔn)

Rawmaterialinspectionstandard","1、目測樣品外觀；2、測試收縮和燒成溫度

1Visualtest

2Testshrinkageandfiringtemperature",,,"每個批次

Everybatch","工藝員

Processoperator","《原材料來料檢驗報告》

Incomingqualityinspectionreport","工藝主管

Processdirector","1、進(jìn)料檢驗作業(yè)流程；2、原料驗收標(biāo)準(zhǔn)

1,incominginspectionworkflow,

2,therawmaterialinspectionstandard","1、特采

AcceptOnDeviation

2、退貨

Goodsrejected"

,2,"模具來料檢驗

Inspectingmould","1、目測外觀及配套件；

Visualtestonapperance

2、全檢每個尺寸；

Checkalldimensions

3、試壓Testmoulding","1、尺寸符合圖紙；

Dimensionsarecomplyingwithdrawing

2、材質(zhì)的硬度

Thehardnessofthemould3、試壓是否滿足工藝要求

Whetherthedimensionsofsamplesmeetthetechnologicalrequirements.","重要

Important","圖紙標(biāo)識的每個尺寸

Everydimensioninthedrawing","1、圖紙Draqing

2、樣品Sample","1、目測；Visualtest

2、專檢Caliper,Gaugeetc.

3、現(xiàn)場試樣Testsample",,,"每套模

Everytool","模具管理員

Mouldadministrator","《模具驗收報告》

Themouldinspectionreport","品質(zhì)部長

QCdirector","模具驗收流程圖

Moldsacceptanceflowsheet","1、特采

AcceptOnDeviation

2、退貨

Goodsrejected"

,3,"模具首件檢查

firstpiececheckonmould","1、用測量工具全檢

Fulldimensioncheck","1、按圖紙全檢各部位尺寸；

Testalldimensionsaccordingtothedrawing2、模具是否符合訂單要求的版次

Inspectthemouldifitismadeaccordingtothedrawing.

","重要

Important","圖紙標(biāo)識的每個尺寸

Everydimensioninthedrawing","1、圖紙Drawing

2、訂單Order","1、專檢；Caliper,Gaugeetc.

2、巡檢Routinginspect",,,"專檢（每套模）

Specialinspect(everytool)；

巡檢每2小時1次

Routinginspect1timepertwohours","首檢

Firstpiececheck","模具首件檢查表

Firstmouldingchecklist",品質(zhì)部長,"首檢作業(yè)指導(dǎo)書

FirstSOP(StandardOperationProcedure)","1、特采

AcceptOnDeviation

2、退貨

Goodsrejected"

,4,"熱壓產(chǎn)品外觀檢驗

Visualchek","1、目視檢驗；Visualcheck

2、借用專用量規(guī)抽檢Samplingcheckbygauge","1、外觀（水紋、泡、開裂、變形、坯鋒）；

Apperance（waterline,bubble,crack,deformedandflash)2、員工的操作方法

Staff'soperationmethod","重要

Important","漏料水紋、未壓滿等不良≤1%

rejectratio≤1%","1、壓模作業(yè)指導(dǎo)書；MouldSOP

2、限度樣品

Goldensample","1、巡檢（每2小時一次）

Routinginspectionevery2hr2、抽檢（按GB2828-2003加嚴(yán)）SamplingcheckaccrodingtoGB2828-2003",,,"每2小時1次

1timepertwohours","壓模巡檢

Pressroutinginspect","壓模巡檢表；返工記錄表

Mouldinspectiontable,Reworkrecord","品管組長

QCchargehand","1、壓模作業(yè)指導(dǎo)書；2、壓模質(zhì)量、數(shù)量控制流程及異常處理標(biāo)準(zhǔn)

1Mouldoperationinstruduction,

2,themouldquality,quantitycontrolprocessesandexceptionhandlingstandards","返工、溶料

Rework,solublematerials,"

,5,"埋粉質(zhì)量檢驗

Checkthequalityofputtingtheceramicintoaluminatepowder",1、目視檢查Visualcheck,"1、埋粉方式；2、缽量

1Buriedpowderway,

2Bowls","一般

Common","口部朝上擺埋，

埋3層，粉搖等

Mouthtowardup,

Buriedlayer3,shakepowder,etc","埋粉作業(yè)指導(dǎo)

Theinstructionsofputtingtheceramicintobox",抽查samplingcheck,,,"每4小時1次

1timeperfourhours","巡檢

Routinginspect","巡檢記錄表

Routinginspectionrecords","巡檢

Routinginspection","埋粉作業(yè)指導(dǎo)書

BuriedpowderSOP",返工Rework

,6,"排蠟產(chǎn)品質(zhì)量抽查

Samplingcheckonproductswithoutwax","1、目視檢查；Visualcheck

2、強(qiáng)度測試Strengthtest","1、產(chǎn)品強(qiáng)度；2、開裂及粘粉

1Productintensity,

2Crackingandstickypowder","重要

Important",,"沒有具體的參數(shù)以指甲劃排蠟產(chǎn)品以劃過的深淺來叛定

Nospecificparameters",抽查samplingcheck,,,"每2小時1次

1timepertwohours","排蠟窯主操，工藝員

Processoperator,

Kilnoperator

","標(biāo)識單、窯爐主操交接班記錄本

MarkandThehandoversofthekilnoperatorbook.","窯爐主管、工藝主管

KilndirectorandProcessdirector",無No,"返排、采取特殊操作

Backflow,takespecialoperation"

,7,"篩粉質(zhì)量抽查

Samplingcheckthesieving",1、目視檢查Visualcheck,"1、篩吹粉的方式；2、產(chǎn)品的缺損控制；3、產(chǎn)品粘粉的控制；

1Wayofsieving,

2Theproductdefectcontrol,

3Thecontrolforstickingpowder,","重要

Important","口部朝上擺吹

Mouthtowardup,sieving","篩、吹粉作業(yè)指導(dǎo)書

Sievinginstruction",抽查samplingcheck,,,"每2小時1次

1timepertwohours","班長、巡檢

Monitor,Routinginspector","篩粉質(zhì)量記錄表

Sievingqualityrecords","品管組長

QCchargehand","篩、吹粉作業(yè)指導(dǎo)書

Operationinstructionofsieving",返工Rework

,8,"裝缽質(zhì)量抽查

Samplingcheckthequalityofceramicintobox",1、目視檢查Visualcheck,"1、裝缽方式；2、缽量；3、產(chǎn)品的外觀

1Methodofputtingtheceramicintobox

2Bowls;

3Apperance","重要

Important","口部朝上擺缽

Mouthtowardupandputintobox

","1、裝缽作業(yè)指導(dǎo)書

Theoperationinstructionofputtingtheceramicintobox","1、巡檢（每2小時一次）

Routinginspection2、抽檢（按GB2828-2003加嚴(yán)）samplingcheck",,,"每2小時1次

1timepertwohours","裝缽巡檢

Routinginspector","裝缽巡檢表

Theinspectiontableofputtingtheceramicintobox","品管組長

QCchargehand","1、裝缽作業(yè)指導(dǎo)書；2、普通瓷通用外觀標(biāo)準(zhǔn)

1Theofputtingtheceramicintobox

2Visualinspectforcommonceramic",返工Rework

,9,"出窯產(chǎn)品質(zhì)量抽查

Samplingcheckaftersintering","1、目視檢查；Visualcheck

2、用卡尺或?qū)Ｒ?guī)檢驗

Testbygaugeandcalliper","1、產(chǎn)品生燒、過火；2、重要尺寸；3、倒板造成的缺損

1underfiring,overfiring

2Keydimensions

3Chipping

","重要

Important","1、同普通白料進(jìn)窯，溫度258℃~1262℃

2、外徑、內(nèi)徑的抽檢

1temperatureis200℃~1000℃

2SamplingcheckonODandID",1、產(chǎn)品通用外觀標(biāo)準(zhǔn)；2、重要尺寸檢測表,抽查samplingcheck,,,"每5個板上定位抽查一次；

尺寸變化大的產(chǎn)品每個品種抽查

1timepereveryfiveplatesonthespotlocation,

Everytypeneedsamplingcheckifthesizehasobviouschanges","燒成窯主操、品管組長

Kilnoperator,

QCchargehand","出窯產(chǎn)品檢測記錄表、巡檢表

Thekilnproducttesting,inspectionrecords","窯爐主管、工藝品質(zhì)主管

KilndirectorandProcessdirector","1、燒成窯操作規(guī)范；2、重要尺寸檢測表

1,Operationinstructionofkiln,

2,theimportantdimensionsdetection","調(diào)溫、返燒

Tempering,resintering"

,10,"拋光

Polishing","1、目視巡檢

Routingvisualinspect","1、拋光時間及方法；

2、缺損的比例

1Polishingtimeandmethod;

2Thepecentrateofdamage","重要

Important","拋光時間5分鐘

Polishing:5mins","1、拋光作業(yè)指導(dǎo)書

WI",巡查Routinginspect,,,"每小時1次

1timeperhour","工段長、工藝員、巡檢

Sectionchief,

Processoperator,

Routinginspector","巡檢記錄表

Inspectionrecords","品管組長

QCchargehand","拋光作業(yè)指導(dǎo)書

Polishingoperationinstruction","返拋

Re-polishing"

,11,"分檢

Sorting","1、目視檢驗；Visualtest

2、借用專用量規(guī)抽檢或全檢

Testbygaugeandcalliper","1、產(chǎn)品外觀；