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Chapter2-3
SteelMaterialsMaterialPropertiesofSteelConstituentsIron
(about99%)Benificialalloyelements
Carbon–increasestrengthSilicon–strong
oxygenabsorberManganese–weakoxygenabsorberCopper–corrosionresistanceChromium–corrosionresistanceHarmfulelementsOxygen&Sulphur–hotbrittlenessPhosphorous&Nitrogen–coldbrittlenessHydrogen–hydrogen-inducedbrittlenessSteelAttributes
Strength
Abilityofamaterialtoresiststresses-yieldstrength,ulitmate(ortensile)strength
Stiffness
Abilityofamaterialtoresistdeformation-slopeofthematerial’sstress-straincurve
Toughness
Abilityofamaterialtoabsorbenergybeforefailure–theareaunderthematerial’sstress-straincurve
Ductility
Abilityofamaterialtoundergolargeinelastic,orplastic,deformationbeforefailure–percentelongationorpercentreductioninareaofthespecimentestedinuniaxialtensionStress-StrainCurveLowcarbonsteelHighcarbonsteelSteelTypesCarbonsteels
mainingredients–carbon&manganese;smallamountofsiliconandcopper,i.e.Q235.Highstrengthlowalloysteels
enhancedstrength–morealloyingagentssuchaschromium,copper,nickel,siliconetc,andothersinadditiontobasicelementsofiron,carbon,andmanganese,i.e.Q345,Q390andQ420.Quenchedandtemperedalloysteels
heattreatedbyquenching,andtemperingtoenhancestrength.Reducedductilityandplasticity.DesignConsiderationsFatiguecausedbyfluctuatingloadsoccursthroughinitiationandpropagationofacrackweldedconnectionshavegreatesteffectonfatiguestrengthbuttwelds>continuousfilletweld>intermittentfilletweldresidualstress&stressconcentrationtensilestress-fatiguecrackpropagationfatiguelifedeterminedbyhotspotstressrange–S-NcurveFatiguefailureofaweldedtubularjointS-NcurvesBrittlefractureFractureoccursatlowstressbelow0oCCharpytestImpacttoughnessAbruptofcrosssectionStressconcentrationResidualstresscausedbyweldingFireprotectionSolidcasingHollowcasingProfilecasingIntumescentpaintCorrosionprotectionMetalliccoatingPaintingSurfacepreparationiscriticalSteelSectionsRolledandFormedSectionsI-sectionH-sectionChannelsEqual&unequalanglesStructuralteesCircular,square&rectangularhollowsectionsCompoundSectionsCoverplatestrengtheningCombiningtwoseparaterolledsectionsConnectingtwomemberstogethertoformastrongcombinedmemberBuilt-upSectionsFormedbyweldingplatestogetherI,HandboxmembersaremostlyusedUsedtosustainheavyloadsCold-rolledOpenSectionsFormedbycoldrollingSuitableforthinsteelplateApplication–purlins,side&sheetingrailsothersBriefreviewforsteelmaterials
ConstituentsIron,carbon,silicon,manganese,…Oxygen,sulphur,phosphorous,nitrogen,hydrogen,…MaterialpropertiesWhatmechanicalpropertiescanyoufindfromtheStress-Straincurves?Strength-yieldstress,ultimate(tensilestrength)Stiffness–plasticityToughness–areaunderthestress-straincurveDuctility–percentelongationorpercentareareductionSteeltypesCarbonsteelsHighstrengthlowalloysteelsQuenchedandtemperedalloysteelsReviewDesignconsiderationsFatigue–whichprincipalfactorscausedthefatiguefailuredevelopingrapidly?Highstressconcentration–causedbyabruptsectionsorflawsResidualstress–causedbyweldingBrittlefractureFireprotectionCorrosionprotectionSteelsectionsRolledandformedsections-Whatisthe
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