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第一章概述
1.該專業(yè)特點(diǎn)
TheProcessindustryiscomposedofrefineriesandpetrochemical,paperandpulp,power
generation,andfoodprocessingplants.
加工工業(yè)由煉油廠和石化、造紙和紙漿、發(fā)電和食品加工廠組成。
2.動(dòng)設(shè)備
2.1動(dòng)設(shè)備定義:Rotaryequipmentiscomposedofadriver,aconnector,andthedriven
equipment.Acircularmovementcharacterizesrotaryequipment
旋轉(zhuǎn)設(shè)備由驅(qū)動(dòng)器、連接器和驅(qū)動(dòng)設(shè)備組成。旋轉(zhuǎn)設(shè)備的特點(diǎn)是圓周運(yùn)動(dòng)
2.2動(dòng)設(shè)備組成:Adriverisadevicedesignedtoproviderotationalenergytodriven
equipment.
Adrivenequipmentisadevicethatreceivesrotationalenergyfromadriver.
Couplings,belts,orchainsconnectdriversanddrivenequipments.
ShaftrotationistypicallymeasuredinRPM,orrevolutionsperminute.
驅(qū)動(dòng)器是一種為被驅(qū)動(dòng)設(shè)備提供旋轉(zhuǎn)能量的裝置。
驅(qū)動(dòng)設(shè)備是從驅(qū)動(dòng)器接收旋轉(zhuǎn)能量的裝置。
聯(lián)軸器、皮帶或鏈條連接驅(qū)動(dòng)器和驅(qū)動(dòng)設(shè)備。
軸旋轉(zhuǎn)通常以轉(zhuǎn)速或每分鐘轉(zhuǎn)數(shù)測量。
2.3動(dòng)設(shè)備分類
2.3.1連接器coupling
Themostcommonstylesarefixed-speedcouplings(rigidandflexible)andvariable-speed
couplings(hydraulicandmagnetic).
最常見的類型是定速聯(lián)軸節(jié)(剛性和柔性)和變速聯(lián)軸節(jié)(液壓和磁力)。
2.3.2帶belt
Beltsareusedtoconnecttwoparallelshafts.
Apulley(滑輪)ismountedontheendofeachshaft.
Beltsarefittedingroovesofpulleysmountedattheendof
shafts.
Thesizeofthepulleysallowthedriveranddrivenequipment
tooperateatdifferentspeeds.
Beltscomeinavarietyofshapesandsizesandaremadeof
durablematerialdesignedtowithstandoperatingconditions.
Abeltdrivecanmakespeed-to-torqueortorque-to-speed
conversions.
Flopping(跳動(dòng)),squealing(尖叫聲),orsmoking(冒煙)
beltsindicatewear,tension,ordriven-equipmentproblems.
皮帶用于連接兩個(gè)平行軸?;啠ɑ┌惭b在每個(gè)軸的末端。皮帶安裝在安裝在豎
井。皮帶輪的尺寸允許駕駛員和從動(dòng)設(shè)備以不同的速度運(yùn)行。皮帶有多種形狀和尺
寸,由經(jīng)久耐用的材料,能承受工作條件。皮帶傳動(dòng)可以使速度變?yōu)榕ぞ鼗蚺ぞ刈?/p>
為速度轉(zhuǎn)換。撲通(跳動(dòng))、尖叫(尖叫聲)或吸煙(冒)皮帶指示磨損、張力或
驅(qū)動(dòng)設(shè)備問題。
2.3.3鏈chain
Chaindrivesareverysimilartobeltdrives.
Chaindrivesaredesignedforlowspeedsandhightorque
conversions.
Insteadofusingpulleys,however,achaindrivehasaseries
ofsprocketwheels(鏈輪)thatinterlinkwiththechain.
Inthistypeofsystem,slippage(滑動(dòng))isminimal,chainreplacementisrare,andtemperature
variationsarenotafactoraslongasthechainiskeptlubricated.
鏈傳動(dòng)與皮帶傳動(dòng)非常相似。鏈傳動(dòng)設(shè)計(jì)用于低速和高扭矩轉(zhuǎn)換。但是,鏈傳動(dòng)沒
有使用滑輪,而是有一系列鏈輪(鏈)與鏈條相連。在這種類型的系統(tǒng)中,打滑
(滑21160;)最小,更換鏈條很少,只要保持鏈條潤滑,溫度變化不是一個(gè)因素。
2.3.4齒輪和齒輪箱gearandgearbox
Insidethegearbox,thedrivegearmeshes(嚙合)withalargerorsmallergear,thedrivengear.
Smallgearsizeisassociatedwithspeed.Largegearsizeisassociatedwithtorque.
Speed-to-torqueconversionisaccomplishedwithasmalldrivegearwithalargedriven
gear.
Torque-to-speedconversionusesalargedrivegearthathasasmalldrivengear.
在變速箱內(nèi)部,驅(qū)動(dòng)齒輪與較大或較小的齒輪(從動(dòng)齒輪)嚙合。小齒輪尺寸與速
度有關(guān)。大齒輪尺寸與扭矩有關(guān)。轉(zhuǎn)速到扭矩的轉(zhuǎn)換是由一個(gè)小驅(qū)動(dòng)齒輪和一
個(gè)大從動(dòng)齒輪完成的。扭矩-轉(zhuǎn)速轉(zhuǎn)換使用大驅(qū)動(dòng)齒輪,小從動(dòng)齒輪。
2.3.5電馬達(dá)electricmotor
Itconsistsofastationarymagnet(stator)andamovingconductor(rotor).
Electricmotorsareeitherdirectcurrent(DC)oralternatingcurrent(AC).
Threeprinciples:
Electriccurrentcreatesamagneticfield;
Oppositemagneticpolesattracteachother,andlikemagneticpolesrepeleachother;
Currentdirectiondeterminesthemagneticpoles.
它由固定磁鐵(定子)和移動(dòng)導(dǎo)體(轉(zhuǎn)子)組成。電動(dòng)機(jī)可以是直流電(DC)也可
以是交流電(AC)o
三個(gè)原則:
電流產(chǎn)生磁場;
相反的磁極相互吸引,相似的磁極相互排斥;
電流方向決定磁極。
直流電:Thetwinfieldsincreaseinintensityandpushagainsttheconductor.
攣生場的強(qiáng)度增加,并對導(dǎo)體產(chǎn)生推力。
APermanentmagneticfieldisformedbythelinesofforcebetweenthepoles
ofthemagnet.
永磁場是由磁極之間的力線形成的。
WhenelectricitypassesthroughtheconductorinaDCmotor,itbecomesan
electromagnetandgeneratesanothermagneticfield.
當(dāng)電流通過直流電動(dòng)機(jī)的導(dǎo)體時(shí),它就變成了電磁鐵并產(chǎn)生另一個(gè)磁
場。
交流電:TherotorinanACmotorisaslottedironcore.
交流電動(dòng)機(jī)的轉(zhuǎn)子是開槽鐵心。
Thestatorartificiallycreatesanelectriccurrentintherotor,whichgenerates
thesecondmagneticfield.
定子在轉(zhuǎn)子中人為地產(chǎn)生電流,從而產(chǎn)生第二個(gè)磁場。
Alternatingcurrentflowsintothestator,producingarotatingmagneticfield
交流電流入定子,產(chǎn)生旋轉(zhuǎn)磁場
Whenthetwofieldsinteract,therotorturns.
當(dāng)兩個(gè)磁場相互作用時(shí),轉(zhuǎn)子轉(zhuǎn)動(dòng)。
2.3.6汽輪機(jī)steamturbine
Asteamturbineisadevicethatconvertskineticenergytomechanicalenergy.Steamturbines
haveaspeciallydesignedrotorthatrotatesassteamstrikesit.Thisrotationisusedto
operateavarietyofshaft-drivenequipment(pumps5compressorsandelectricpower
generators.
汽輪機(jī)是把動(dòng)能轉(zhuǎn)換成機(jī)械能的裝置。汽輪機(jī)有一個(gè)特殊設(shè)計(jì)的轉(zhuǎn)子,當(dāng)蒸汽擊中
它時(shí),它會(huì)旋轉(zhuǎn)。這種旋轉(zhuǎn)用于操作各種軸驅(qū)動(dòng)設(shè)備(泵、壓縮機(jī)和發(fā)電
機(jī))。
2.3.7泵pump
Machinesdesignedtomoveliquidsandaddenergyto
themarecalledpumps.
—DynamicandPositivedisplacement(容積型)pumps.
—Dynamicpumps:Centrifugal(離心)andaxial(軸流)pumps
—Positivedisplacementpumps:Reciprocating(往復(fù))androtary(回轉(zhuǎn))pumps
用于輸送液體和增加能量的機(jī)器
它們被稱為泵。
動(dòng)態(tài)和正排量(容積型)泵。
-動(dòng)力泵:離心泵(離心)和軸流泵(軸流泵)
-容積泵:往復(fù)式(往復(fù))和旋轉(zhuǎn)式(回轉(zhuǎn))泵
離,L?泵:CentrifugalPumps
—Centrifugalpumpsaredevicesthatmovefluidsbycentrifugalforce.
—Centrifugalforceistheforceexertedbyarotatingobjectawayfromitscenterofrotation.
—Theprimaryprincipleinvolvesspinningthefluidinacircularmotionthatpropelsitoutward
andintoadischargechuteknownasavolute.
離心泵是通過離心力移動(dòng)液體的裝置。
離心力是旋轉(zhuǎn)物體從其旋轉(zhuǎn)中心施加的力。
——主要原理是以圓周運(yùn)動(dòng)旋轉(zhuǎn)流體,使其向外推進(jìn)并進(jìn)入稱為蝸殼的泄槽。
Thebasiccomponentsofacentrifugalpumparethecasing,motorordriver,coupling,
volute(蝸殼),suctioneyeorinlet,impellers(葉輪),wearrings,seals,bearings,discharge
port,andsuctionanddischargegauges.
離心泵的基本部件是泵殼、電機(jī)或驅(qū)動(dòng)器、聯(lián)軸器、蝸殼(蝸)、吸入孔或入口、
葉輪(葉盤)、耐磨環(huán)、密封件、軸承、排放口以及吸入和排放儀表。
2.3.8壓縮機(jī)compressor
-Machinesdesignedtomovegasesandaddenergytothemarecalledcompressors.
—Dynamic(動(dòng)力型)andPositivedisplacementcompressors
—Dynamiccompressors:Centrifugal(離心)andaxial(軸流)
compressors
—Positivedisplacementcompressors:Reciprocating(往復(fù))androtary(回轉(zhuǎn))compressors.
Theyoperatebytrappingaspecificamountofgasandforcingitintoasmallervolume.
Theyareclassifiedasrotaryorreciprocating.
-設(shè)計(jì)用于移動(dòng)氣體并向其添加能量的機(jī)器稱為壓縮機(jī)。
-動(dòng)態(tài)(壓縮機(jī))和容積式壓縮機(jī)
-動(dòng)態(tài)壓縮機(jī):離心式(離心)和軸流式(軸流式)壓縮機(jī)
-容積式壓縮機(jī):往復(fù)式(往復(fù))和旋轉(zhuǎn)式(回轉(zhuǎn))壓縮機(jī)。它們通過捕獲特定數(shù)量
的氣體并將其壓縮成較小的體積來工作。它們被歸類為旋轉(zhuǎn)或往復(fù)運(yùn)動(dòng)。
239潤滑,軸承,密封
Lubrication:friction,wear
Bcarings:Supportandpreventmovement
Seals:preventleakagebetweeninternal
compartments:labyrinthseals;carbonseals;mechanicalseals
潤滑:摩擦、磨損
軸承:支撐和防止移動(dòng)
密封:防止內(nèi)部之間的泄漏
隔室:迷宮式密封;碳密封;機(jī)械密封
Lubrication
-Lubricationprotectsthemovingpartsofequipmentbyplacingathinfilmofprotection
betweensurfacesthatcomeintocontactwitheachother.
—Withoutlubrication,atremendousamountoffrictionandwearwouldbedeveloped.
-Lubricationhelpsremoveheatgeneratedbyfrictionandprovidesafluidbarrierbetweenthe
metalpartstoreducefriction.
-Mostrotaryequipmentwillrequiresometypeoflubrication.
潤滑
-潤滑通過在相互接觸的表面之間放置一層保護(hù)膜來保護(hù)設(shè)備的運(yùn)動(dòng)部件。
-如果沒有潤滑,將會(huì)產(chǎn)生大量的摩擦和磨損。
-潤滑有助于消除摩擦產(chǎn)生的熱量,并在金屬部件之間提供流體屏障以減少摩擦。
-大多數(shù)旋轉(zhuǎn)設(shè)備需要某種類型的潤滑。
Seals
—Shaftsealsaredesignedtopreventleakagebetweeninternalcompartmentsinarotating
pieceofequipment.
—Shaftsealscomeinavarietyofshapesanddesigns.
-Typicaldesignsincludelabyrinthseals,carbonseals,and
mechanicalseals.
—Labyrinthsealstraplubricationandfluidswithinamazeof
ridges(凸起的迷宮).
—Segmentalcarbonsealsaremountedinaring-shapeddesignaroundtherotatingshaft.A
springholdsthesoftgraphitesealinplaceandallowsittowearevenly.
—Mechanicalsealscomeinamodularkitthatisslidintoplaceasoneunit.Mechanicalseals
canwithstandhigh-pressuresituations;carbonsealsandlabyrinthsealscannot.
密封
軸密封設(shè)計(jì)用于防止旋轉(zhuǎn)設(shè)備內(nèi)部隔室之間的泄漏。
軸密封有多種形狀和設(shè)計(jì)。
典型設(shè)計(jì)包括迷宮式密封、碳密封和機(jī)械密封。
迷宮式密封將潤滑油和液體困在凸起的迷宮中。
節(jié)段式碳密封以環(huán)形設(shè)計(jì)安裝在旋轉(zhuǎn)軸周圍。彈簧將軟石墨密封固定到位,使其均
勻磨損。
-機(jī)械密封采用模塊化套件,作為一個(gè)整體滑動(dòng)到位。機(jī)械密封可以承受高壓;碳密
封和迷宮密封不能。
Bearings
—Radialbearingsaredesignedtopreventup-and-downandside-to-sidemovementofthe
rotatingshaft;
-Axialbearings,oftencalledthrustbearings,aredesignedtopreventback-and-forth
movementoftheshaft.
—Radialandaxialbearingscanbefoundinmostrotatingequipmentandrequirelubricationto
operateproperly.
—Radialbearingscanbefoundinavarietyofdesignssuchasballbearings(滾珠軸承),friction
orsleevebearings(滑動(dòng)軸承),rollingelementbearings(滾動(dòng)軸承),andshielded
bearings(屏蔽軸承).
軸承
徑向軸承的設(shè)計(jì)可防止旋轉(zhuǎn)軸上下和左右移動(dòng);
軸向軸承,通常稱為推力軸承,設(shè)計(jì)用于防止軸的來回移動(dòng)。
徑向和軸向軸承可在大多數(shù)旋轉(zhuǎn)設(shè)備中找到,需要潤滑才能正常工作。
徑向軸承的設(shè)計(jì)多種多樣,如滾珠軸承(滾珠承)、摩擦或套筒軸承(滑動(dòng)承)、
滾動(dòng)軸承(滾動(dòng)承承)和屏蔽軸承(屏蔽承)。
Keyterms:
Rotaryequipment旋轉(zhuǎn)設(shè)備一industrialequipment
designedtorotateormove.
Stationaryequipment靜設(shè)備一industrialequipment
designedtooccupyastationaryorfixedposition.
Driver驅(qū)動(dòng)器,傳動(dòng)裝置,主動(dòng)輪一adevicedesignedto
providerotationalenergytodrivenequipment
Drivenequipment從動(dòng)設(shè)備一adevicesuchasa
compressor,pump,orgenerator,thatreceivesrotational
energyfromadriver.
Coupling聯(lián)軸^—adevicethatattachesthedriveshaftof
amotororsteamturbinetoapump,compressor,or
generator.
Belt帶一usedtoconnecttwoparallelshafts-thedrive
shaftandthedrivenshaft-eachofwhichhasapulley
mountedontheend,beltsfitinthegroovesofthepulleys.
Chaindrive鏈傳動(dòng)一adevicethatprovidesrotational
energytodrivenequipmentbymeansofaseriesof
sprocketwheelsthatinterlinkwithachain,designedfor
lowspeedsandhightorqueconversions.
Gearbox齒輪箱一apowertransmissionmechanism
consistingofinterlockingtoothedwheels(gears)insidea
casing.
Seals密封,軸封一devicesthatpreventleakagebetween
internalcompartmentsinarotatingpieceofequipment
Steamturbine汽輪機(jī),蒸汽透平一anenergy-conversion
devicethatconvertssteamenergy(kineticenergy)to
usefulmechanicalenergy;usedasdriverstoturnpumps,
compressors,andelectricgenerators.
Torque扭矩一theturningforceofrotatingequipment.
Viscosity粘度——ameasureofafluid'sresistancetoflow.
Volute蝸殼一thedischargechuteofacentrifugalpump,a
wideningcavitythatconvertsvelocitytopressure.
Rotor轉(zhuǎn)子一theshaftandmovingbladesofrotary
equipmentorthemovingconductorofanelectricmotor.
Pumps泵一devicesusedtomoveliquidsfromoneplace
toanother,classifiedaspositivedisplacementor
dynamic.
Compressors壓縮機(jī)一mechanicaldevicesdesignedto
accelerateorcompressgases;classifiedaspositive
displacementordynamic.
Centrifugalforce離,心力——theforceexertedbyarotating
objectawayfromitscenterofrotation.Oftenreferredto
asacenter-seekingforce,centrifugalforceisusually
statedastheforceperpendiculartothevelocityoffluid
movinginacircularpath.
3,靜設(shè)備StationaryEquipment
3.1靜設(shè)備的定義:Industrialequipmentdesignedtooccupyastationaryorfixedposition.
設(shè)計(jì)用于固定或固定位置的工業(yè)設(shè)備。
3.2靜設(shè)備的分類
3.2.1管道piping
-Industrialpipingcomesinavarietyofshapes,designs,andmetalstosafelycontainand
transportchemicals.
—Theengineeringdesignercarefullyselectsthetypesofmaterialsthatarecompatiblewiththe
chemicalsandoperationalconditions.
—Pipingcanbecomposedofstainlesssteel,carbonsteel,iron,plastic,orspecialtymetals.
-Individualjointscanbethreadedoneachend,flanged,welded,orglued.
—Awidearrayoffittingsareusedtoconnectthepiping.
工業(yè)管道有多種形狀、設(shè)計(jì)和金屬,以安全地容納和運(yùn)輸化學(xué)品。
一工程設(shè)計(jì)人員仔細(xì)選擇與化學(xué)品和操作條件兼容的材料類型。
管道可以由不銹鋼、碳鋼、鐵、塑料或特種金屬組成。
-各接頭可在各端上螺紋連接、法蘭連接、焊接或膠合。
-大量配件用于連接管道。
堵頭,塞子
■PipefittingsPlug
三通
3.2.2儲(chǔ)罐storagetank
—Thechemicalprocessingindustryusestanks,drums,bins,andspherestostorechemicals.
—Thematerialsusedinthesedesignsincludecarbonsteel,stainlesssteel,iron,specialtymetals,
andplastic.
化學(xué)加工工業(yè)使用罐、桶、箱和球體來儲(chǔ)存化學(xué)品。
-這些設(shè)計(jì)中使用的材料包括碳鋼、不銹鋼、鐵、特種金屬和塑料。
3.2.3閥門valves
—Adevicetodirectandcontrolthefluidsbystarting,stopping,andthrottling(restricting)
flowtomakeprocessingpossible.
—Itisdesignedtowithstandpressure,temperature,andflowandcanbefoundinhomesand
Industiyacrosstheworld.
-通過啟動(dòng)、停止和節(jié)流(限制)流量來引導(dǎo)和控制流體的裝置,使加工成為可能。
-它的設(shè)計(jì)能夠承受壓力、溫度和流量,在世界各地的家庭和工業(yè)中都可以找到。
3.2.4過濾器filters
—Filtersareusedinthechemicalprocessingindustrytoseparatesolidparticlesfromafluidby
passagethroughaporousmedium.
—Themostcommonfiltersarecartridgefilters(筒式過濾器).
—Asmaterialflowsthroughthemedium,suspendedsolidsareseparatedfromthefluid.
—Redundant(乘U余的、其他的)filtersystemsallowatechniciantoswitchtoacleanfilterand
safelyremovethedirtycartridges(圓筒).
化學(xué)加工工業(yè)中使用過濾器通過多孔介質(zhì)從流體中分離固體顆粒。
最常見的過濾器是濾筒式過濾器。
-當(dāng)材料流過介質(zhì)時(shí),懸浮固體與流體分離。
冗余(冗余)、過濾系統(tǒng)允許技術(shù)人員切換到干凈的過濾器,并安全地取出臟的濾
筒。
3.2.5換熱器heatexchanger
—Aheatexchangerallowsahotfluidtotransferenergyintheformofheattoacoolerfluid
withoutphysicalcontactbetweenthetwofluids.
-befoundinthefollowingcategories:shellandtube(管殼式),plateandframe(板框式),
spiral(螺旋式),andaircooled(空氣冷卻式).
-Atypicalshell-and-tubeheatexchangeriscomposedofaseriesoftubessurroundedbya
shell.
-熱交換器允許熱流體以熱的形式將能量傳遞到較冷的流體,而兩種流體之間沒有物
理接觸。
可分為以下幾類:管殼(shellandtube)、板和框架(plateandframe)>螺旋
(spiral)和風(fēng)冷(aircooled)°
——典型的管殼式換熱器由一系列被管殼包圍的管組成。
3.2.6冷卻塔coolingtower
Coolingtowersareusedbyindustrytoremoveheatfromwaterbyevaporation(蒸發(fā)).The
internaldesignofthetowerensuresgoodairandwatercontact.
冷卻塔被工業(yè)界用來通過蒸發(fā)除去水中的熱量。塔的內(nèi)部設(shè)計(jì)確保了良好的空氣和
水的接觸。
3.2.7鍋爐boiler
Boilerisatypeoffiredfurnaceusedtoboilwaterandproducesteam;alsoknownasasteam
generator.
-Steamisusedtooperatesteamturbines,distillationsystems,andreactionsystems.
-Boilersuseacombinationofradiation,conduction,andconvectionmethodstochangewater
tosteam.
鍋爐是一種用來燒水和產(chǎn)生蒸汽的燃燒爐;也稱為蒸汽發(fā)生器。
-蒸汽用于操作汽輪機(jī)、蒸(留系統(tǒng)和反應(yīng)系統(tǒng)。
-鍋爐采用輻射、傳導(dǎo)和對流相結(jié)合的方法把水變成蒸汽。
3.2.8火焰加熱爐furnace
Firedheaters,orfurnaces,areusedtoheatuprawmaterialssotheycanproduceproducts
suchasgasoline(汽油),oil(石油),kerosene,plastic,andrubber.
Firedheaterstransferheatgeneratedbythecombustionofnaturalgas(天然氣),ethane(乙烷),
propane(丙烷),orfueloil(燃油).
取暖爐,或稱爐子,用來加熱原材料,以便生產(chǎn)汽油(石油)、石油(石油)、煤
油、塑料和橡膠等產(chǎn)品。
火焰加熱器傳遞天然氣(天然氣)、乙烷(乙烷)、丙烷(丙烷)或燃油(燃油)
燃燒產(chǎn)生的熱量。
3.2.8反應(yīng)器reactor
—Areactorisavesselusedtoconvertrawmaterialsintousefulproductsthroughchemical
reactions.
—Theycombinerawmaterialswithacatalyst(催化劑),gases,pressure,orheat.
—Amixer(混i合器)maybeusedtoblend(混;合)thematerialstogether.
—Acatalystisamaterialdesignedtoincreaseordecreasetherateofachemicalreaction
withoutbecomingpartofthefinalproduct.
反應(yīng)器是通過化學(xué)反應(yīng)將原材料轉(zhuǎn)化為有用產(chǎn)品的容器。
它們將原料與催化劑、氣體、壓力或熱量結(jié)合起來。
-可使用攪拌機(jī)(混合)將材料混合在一起。
-催化劑是一種設(shè)計(jì)用于在不成為最終產(chǎn)品一部分的情況下提高或降低化學(xué)反應(yīng)速率
的材料。
3.2.9蒸夕留塔distillationcolumn
Axialbearings-devicesdesignedtopreventback-and-forthmovementofashaft;alsocalled
thrustbearings.Distillationcolumn—a
Basichandtools——thetypicaltoolsprocesstechniciansusetoperformtheirjobactivities.
Belt—usedtoconnecttwoparallelshafts—thedriveshaftandthedrivenshaft-eachofwhichcylindricaltower
hasapulleymountedontheend;beltsfitinthegroovesofthepulleys.
Boiler-atypeoffiredfurnaceusedtoboilwaterandproducesteam;alsoknownasasteamconsistingofaseriesof
generator.trays(板orpacking(填
Centrifugalforce-theforceexertedbyarotatingobjectawayfromitscenterofrotation.Often
referredtoasacenter-seekingforce,centrifugalforceisusuallystatedastheforceperpendicular料)thatprovidea
tothevelocityoffluidmovinginacircularpath.
Chaindrive—adevicethatprovidesrotationalenergytodrivenequipmentbymeansofaseriesofcontactpointforthe
sprocketwheelsthatinterlinkwithachain;designedforlowspeedsandhigh-torqueconversions.
Compressors—mechanicaldevicesdesignedtoaccelerateorcompressgases;classifiedasvaporandliquid.The
positivedisplacementordynamic.contactbetweenthe
Coolingtower—asimple,rectangulardeviceusedbyindustrytoremoveheatfromwater.
Coupling——adevicethatattachesthedriveshaftofamotororsteamturbinetoapump,vaporandliquidinthe
compressor,orgenerator.
Distillationcolumn——acylindricaltowerconsistingofaseriesoftraysorpackingthatcolumnresultsina
provideacontactpointforthevaporandliquid.Thecontactbetweenthevaporandliquidinthecol-
umnresultsinaseparationofcomponentsinthemixturebasedondifferencesinboilingpoints.separationof
Drivenequipment—adevicesuchasacompressor,pump,orgeneratorthatreceivesrotational
energyfromadriver.componentsinthe
Driver—adevicedesignedtoproviderotationalenergytodrivenequipment.mixturebasedon
Filter-aporousmediumusedtoseparatesolidparticlesfromafluidbypassagethroughit.differencesinboiling
Firedheater-ahigh-temperaturefurnaceusedtoheatlargevolumesofrawmaterials.
Gearbox—apowertransmissionmechanismconsistingofinterlockingtoothedwheels(gears)points.
insideacasing.
Heatexchanger——anenergy-transferdevicedesignedtotransferenergyintheformofheatfrom
ahotterfluidtoacoolerfluidwithoutphysicalcontactbetweenthetwofluids.蒸儲(chǔ)塔-由一系列托盤
Pumps-devicesusedtomoveliquidsfromoneplacetoanother;classifiedaspositivedisplace-
mentordynamic.(板或填料(填)組
Radialbearings一devicesdesignedtopreventup-and-downandside-to-sidemovementofashaft.成的圓柱形塔,為蒸
Reactor—adeviceusedtocombinerawmaterials,heat,pressure,andcatalystsintheright
proportionstoformchemicalbondsthatcreatenewproducts.汽和液體提供接觸
點(diǎn)。塔中蒸汽和液體
的接觸導(dǎo)致混合物中的組分根據(jù)沸點(diǎn)的不同而分離。
Rotaryequipment-industrialequipmentdesignedtorotateormove.
Rotor-theshaftandmovingbladesofrotaryequipmentorthemovingconductorofanelectric
motor.
Seals—devicesthatpreventleakagebetweeninternalcompartmentsinarotatingpieceof
equipment.
Stationaryequipment-industrialequipmentdesignedtooccupyastationaryorfixedposition.
Steamturbine—anenergy-conversiondevicethatconvertssteamenergy(kineticenergy)touseful
mechanicalenergy;usedasdriverstoturnpumps,compressors,andelectricgenerators.
Tanksandpipes-vesselsandtubesthatstoreandconveyfluids.
Torquetheturningforceofrotatingequipment.
Valve-adeviceusedtostop,start,restrict(throttle),ordirecttheflowoffluids.
Viscosity—ameasureofafluid*sresistancetoflow.
Volute——thedischargechuteofacentrifugalpump;awideningcavitythatconvertsvelocityto
pressure.
第二章閥門
1.相關(guān)術(shù)語
Accumulation-thepressuredifference(AP)betweeninitialliftpressureandfullliftpressureon
areliefvalve.
Actuator—adevicethatcontrolsthepositionoftheflow-controlelementonacontrolvalveby
automaticallyadjustingthepositionofthevalvestem.
Anglevalve—avalvethatoperatesbyadmittingfluidflowtothegateorplugandredirectingit
90°outthedischargeport.
Antiseizecompound—lubricantusedonexposedvalvestemthreads.
Ballvalves-namedfortheball-shaped,movableelementinthecenterofthevalve.
Blockvalve-anyvalvethatisintendedtoblockflow;alsocalledanisolationvalve.Theterm
generallyreferstogatevalves.
Bonnet—abell-shapeddomemountedonthebodyofavalve.
Bridgewallmarkings-manufacturerinformationonthebodyofavalve.
Butterflyvalves-characterizedbytheirdisc-shapedflow-controlelement,whichpivotsfromits
center.
Checkvalves-mechanicalvalvesthatpreventreverseflowinpiping.
Controlloop-acollectionofinstrumentsthatworktogethertoautomaticallycontrolaprocess;
usuallyconsistsofasensingdevice,atransmitter,acontroller,atransducer,andanautomatic
valve.
Controlvalves-automatedvalvesusedtoregulateandthrottleflow;typicallyprovidethefinal
controlelementofacontrolloop.
Diaphragmvalve~~adevicethatusesaflexiblemembranetoregulateflow.
Disc-adevicemadeofmetalorceramicthatfitssnuglyintheseatofavalvetocontrolflow.
Flange-adeviceusedtoconnect(bolt)pipingtoindustrialequipment.
Flow-controlelement—thepartofavalvethatregulatesflow;thatis,thegateorthedisc.
Fluid-ofthethreeformsofmatter-solids,liquids,andgases—liquidsandgasesareconsid-
eredfluids.
Gate-theflow-controlelementofagatevalve.
Gatevalve-adevicethatplacesamovablemetalgateinthepathofaprocessflow.
Globevalve-adevicethatplacesadiscinthepathofaprocessflow.
Handwheel——attachedtothevalvestemandusedtocontrolthepositionoftheflow-control
elementofavalve.
Multiportvalve-hasmultipleinletsand/oroutletsinspecializedpipingsystemstodivertflow
direction,allowingfluidsourcestobeswitched.
Needlevalve一atypeofglobevalvethathasaneedle-shapedelementthatfitssnuglyintotheseat.
Packing-aspeciallydesignedmaterialusedtostopfluidsfromenteringorescaping;packedaround
theshaft(stem)ofavalve,orshaftofapump.
Packinggland—amechanicaldevicethatcontainsandcompressespacking.
Plugvalve-adevicethathasaplug-shapedelement;usedforon/offservice.
Safety/reliefvalve~devicesettoautomaticallyrelievepressureinaclosedsystematapredeter-
minedsetpoint;reliefvalvesareusedforliquids;safetyvalvesareusedforgases.
Stem一ametalshaftattachedtothehandwheelandflow-controlelementofavalve.
Stuffingbox—thesectionofavalvethatcontainspacking.
Three-wayvalve—avalvewiththreeports(oneinletandtwooutlets)usedtodivertflowdirection.
Throttling-reducingorregulatingflowbelowthemaximumoutputofavalve.
Trim-theflow-controlelementandseatsinavalve.
Valvecapacity-thetotalamountoffluidavalvewillpasswithagivenpressuredifferencewhenitis
fullyopen.
Warping—atermusedtodescribetemperaturechangesandpipeexpansionthatcauseavalve
toseize,oruwarp."Closingavalvetooquicklycancausewarping,andwarpingcancausea
valvetostick.
Valvecapacity(|閥容量)isatermusedtodescribethetotalamountoffluidavalvewillpass
withagivenpressuredifferencewhenitisfullyopen.
閥門容量(閥容量)是一個(gè)術(shù)語,用于描述閥門完全打開時(shí),在給定壓差下通過的
流體總量
Thebodyofthevalvecontainsbridgewallmarkings(標(biāo)志),whichprovidemanufacturer
informationspecifictothevalve.
Thebridgewallmarkingsincludethefollowinglettersandsymbols:
—W=Low-temperaturewaterservice
一O=Low-temperatureoilservice
—G=Low-temperaturegasservice
——二Flowdirection
閥體包含橋壁標(biāo)記(標(biāo)志),這些標(biāo)記提供了閥門特定的制造商信息。
橋墻標(biāo)記包括以下字母和符號:
-W1=低溫供水
-O二低溫油服務(wù)
-G=低溫氣體服務(wù)
一-二流向
Additionalinformationonsizeandpressureratingissometimesfoundonaplateattachedto
thehandwheel.
有關(guān)尺寸和壓力額定值的附加信息有時(shí)可在附在手輪上的板上找到
2.閥門的分類
2.1分類標(biāo)準(zhǔn)
Flow-control?Gatevalve,Globevalve,Ballvalve,
elementsPlugvalve,Needlevalve...
VJ2.2分
?Cut-offvalve,Adjustingvalve,Check類
Functionvalve,Three-wayvalve,Safetyvalve
IJ
z\2.2.1
Operating
?pressure,flow,ortemperature...閘閥
conditions
IJgate
?Hand-operating,Electric-operated,valve
DrivingmethodPneumatic-operatedvalve
IJ
z、?Flangeconnection,Clampconnection,
ConnectingmannerThreadedconnection,Welding2.2.1.1
V>connection閘閥定
義與性質(zhì)
Agatevalveisadevicethatplacesamovablemetalgateinthepathofaprocessflow.
閘閥是一種在工藝流程中放置可移動(dòng)金屬閘門的裝置
Oneofthemorecommonvalvesinindustry.
Thegatesaresizedtofittheinsidediameterofapipe,soverylittlerestrictionoccurswhenitis
intheopenposition.
—Valvesvaryinsizefrom0.125inchestoseveralfeet.
—Theytypicallyareoperatedinthe“wideopen"or''completelyshut”position.
—shouldnotbeusedtothrottleflowforextendedperiods.
工業(yè)上比較常見的閥門之一。
閘門的尺寸與管道的內(nèi)徑相匹配,因此當(dāng)閘門處于開啟位置時(shí),幾乎不會(huì)受到限
制。
閥門的尺寸從0.125英寸到幾英尺不等。
它們通常在“全開”或“完全關(guān)閉”位置操作。
-不應(yīng)用于長時(shí)間節(jié)流
Thegateisplaceddirecdyinthepathofaprocessflowwhenitisshutandisliftedcompletely
outofthewaywhenopen.
當(dāng)閘門關(guān)閉時(shí),它直接位于工藝流程的路徑中,當(dāng)閘門打開時(shí),它被完全吊離。
?Thetypicalgatevalveconsistsof:
Handwheel
手輪冬
HandWhGGl
PackingGlandpacking
WkeBohgland
填料壓蓋
BonnetBonnet
Gasket
nnetBoltNut.:
Stem閥桿型的
SeatRng
seating
areaGate
閥座閘板
2.2.1.2閘閥組成
常見閘板:
Solidwedge:楔形單閘板
Solidsplitgate:楔形雙閘板
Paralleldiscs:平行盤
閥座:
Theseatingareaconsistsoftwofixedsurfacesorringsinsidethebodyofthevalvethatthe
gateclosesagainsttostopflow.
Seatsmustprovideacleanmatingsurfaceforthegatetosealproperl
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