美國英特爾公司先進(jìn)生產(chǎn)計劃及調(diào)度(APS)

先進(jìn)生產(chǎn)計劃及調(diào)度(APS)

AdvancedPlanning/Scheduling(APS)

MikeZHANG

1SupplyChain 供應(yīng)鏈AdvancedPlanning/Scheduling(APS)先進(jìn)生產(chǎn)計劃及調(diào)度AdvancedPlanningSystemCaseStudy先進(jìn)生產(chǎn)計劃系統(tǒng)實(shí)例Agenda提綱2SupplyChain供應(yīng)鏈AdvancedPlanning/Scheduling(APS)先進(jìn)生產(chǎn)計劃及調(diào)度AdvancedPlanningSystemCaseStudy先進(jìn)生產(chǎn)計劃系統(tǒng)實(shí)例Agenda提綱34Reduceinventories減少庫存Movetobuild-to-order按訂貨制造Reduceplanningcycletime縮短計劃制訂時間Improvedeliveryperformance提高計劃制訂水平FocusontotalSupplyChainManagement(SCM)專注于供應(yīng)鏈整體優(yōu)化Collaborativeplanningandexecution整合計劃和執(zhí)行SCMTrendinManufacturing

制造企業(yè)供應(yīng)鏈管理趨勢5SupplyChain供應(yīng)鏈AdvancedPlanning/Scheduling(APS)先進(jìn)生產(chǎn)計劃及調(diào)度AdvancedPlanningSystemCaseStudy先進(jìn)生產(chǎn)計劃系統(tǒng)實(shí)例Agenda提綱6采購供給計劃生產(chǎn)調(diào)度系統(tǒng)物流計劃生產(chǎn)計劃系統(tǒng)訂單管理需求計劃供給物流生產(chǎn)過程控制系統(tǒng)整合共享信息平臺實(shí)施戰(zhàn)術(shù)戰(zhàn)略供應(yīng)鏈戰(zhàn)略規(guī)劃系統(tǒng)生產(chǎn)實(shí)時分派系統(tǒng)虛擬企業(yè)生產(chǎn)管理系統(tǒng)銷售供應(yīng)鏈管理計劃頻率虛擬企業(yè)生產(chǎn)管理：月/季度生產(chǎn)計劃：周/月生產(chǎn)調(diào)度：小時/天生產(chǎn)實(shí)時分派：分SCMArchitecture供應(yīng)鏈管理構(gòu)架7SemiconductorIndustry:Challenges

產(chǎn)業(yè)現(xiàn)狀：挑戰(zhàn)Marketingenvironmentchangesdramatically.半導(dǎo)體產(chǎn)業(yè)市場變化劇烈。企業(yè)必須縮短市場反應(yīng)時間，特別是生產(chǎn)計劃的制定周期。Thecostofequipmentsisveryhigh.半導(dǎo)體裝備成本極高。主要設(shè)備使用率的提高，能為公司節(jié)省巨額開支。Semiconductormanufacturingisamongthemostcomplexproductionproblemsencounteredtoday.半導(dǎo)體制造的復(fù)雜性和專業(yè)性，使其生產(chǎn)管理成為最具挑戰(zhàn)的課題。ManyenterpriseslackexpertiseinIE/ORtoapplyAPS.優(yōu)秀的生產(chǎn)管理系統(tǒng)需要先進(jìn)工業(yè)工程（運(yùn)籌）學(xué)成果支持。InChina中國國情：

NodomesticAPSprovider無國內(nèi)APS提供者。國外APS提供者產(chǎn)品價格高，服務(wù)尚未本地化ProductionManagement:guesswork,manualwork生產(chǎn)管理：主觀臆斷、手工計算8Lackofsupplychainvisibility企業(yè)供應(yīng)鏈透明度低Inefficientproduction/distributionplanningandexecution低效率生產(chǎn)/派送計劃和執(zhí)行LongresponsivenessTPT客戶響應(yīng)速度慢Lackofflexibility生產(chǎn)計劃柔性差Lackofoptimization

生產(chǎn)計劃優(yōu)化程度差Pooron-timedelivery低及時交貨率Highinventory,lowturnover高庫存、低周轉(zhuǎn)率Competingmanagementobjectives相互矛盾的生產(chǎn)管理目標(biāo)ProductionManagement:CurrentStatus

生產(chǎn)管理現(xiàn)狀9Solution(Resource:ITRS*)

解決方案（源自ITRS*）Significantimprovementsinfactoryplanning/schedulingarerequired.必須通過先進(jìn)生產(chǎn)計劃和調(diào)度系統(tǒng)來提高半導(dǎo)體制造的生產(chǎn)率Improvementsinfactoryforecastingandflexiblefactoryinformation/controlsystemsthatcanchangewithbusinessconditionsmustbedevelopedandimplemented.

必須改進(jìn)工廠的需求預(yù)測，建立柔性的工廠信息和管理軟件系統(tǒng)，使得工廠產(chǎn)能可以隨著市場環(huán)境的改變而改變…schedulinganddispatching…mustbedevelopedtoimproveequipmentOEEandextendibility.

必須探索和發(fā)展生產(chǎn)調(diào)度和分派技術(shù)，以改進(jìn)裝備的利用率，提高工廠的可擴(kuò)展性*InternationalTechnologyRoadmapofSemiconductor國際半導(dǎo)體技術(shù)路線圖--半導(dǎo)體技術(shù)權(quán)威資料10DataSources(ROO)RoutingProductsBOMResourcesDemandDataStorage(ROR)APSSolverAPSSystemsPlanLong-RangeMid-RangeDaily/WeeklyChangeScheduleDispatchAPSArchitecture

先進(jìn)生產(chǎn)計劃及調(diào)度之構(gòu)架LP/MIPSimulation/Rule-basedJ2EE/.Net11UnifiedDataModel(UDM)統(tǒng)一數(shù)據(jù)模型FastSolveSpeed快速求解MultipleLevelsofOptimization

多層次優(yōu)化RapidImplementation易于實(shí)施HighReliability高可靠性Customer-OrientedSolution面向用戶的解決方案Strengthof“What-if”Capability強(qiáng)大假設(shè)分析能力AdvantageofAPS

先進(jìn)生產(chǎn)計劃及調(diào)度之優(yōu)勢12SupplyChain供應(yīng)鏈AdvancedPlanning/Scheduling(APS)先進(jìn)生產(chǎn)計劃及調(diào)度AdvancedPlanningSystemCaseStudy先進(jìn)生產(chǎn)計劃系統(tǒng)實(shí)例Agenda提綱13APSPlanningSystem“X”

先進(jìn)生產(chǎn)計劃系統(tǒng)“X”Assembly&TestManufacturingCapacityPlanningToolusedinmid-rangehorizon(nexthalfyear)芯片封裝生產(chǎn)計劃決策支持軟件系統(tǒng)ModelingSupplyChainfromAssytoTestwithinventorycontrol決定工廠的設(shè)備投資和庫存水平，是半導(dǎo)體生產(chǎn)控制及管理軟件中最核心的部分OptimizingVirtualFactory/subcontractors’capacitywithonedemandsignal整合優(yōu)化工廠內(nèi)部和外包商的生產(chǎn)能力14IndustryBenchmark

行業(yè)對比Resource:

PricewaterhouseCoopers.Surveyedcompaniesinclude:

Intel,TexasInstruments,Motorola,NEC,Fujitsu,NationalSemiconductor,Conexant,andFairchildSemiconductor主要因素范圍平均水平最好水平智域計劃?表現(xiàn)速度：處理頻率每周一次–

每季度一次每周一次每周一次每周一次速度：處理時間一天–

五天一天一天一小時效率：分析工具數(shù)據(jù)表格；軟件包數(shù)據(jù)表格軟件包軟件包15Benefitsof“X”SystemApplication

“X”系統(tǒng)的優(yōu)勢Faster:ShortenCapacityPlanningTPT;Improveresponsiveness更快：生產(chǎn)計劃周期；客戶響應(yīng)速度Better:OptimizeVirtualFactoryresourceutilization;Minimizematerialinventory更好：提高設(shè)備利用率；減少庫存量Cheaper:Savehugeam