插件標(biāo)準(zhǔn)工時手冊

1、1. 自動插件及SMD工時1. SMD類SMD標(biāo)準(zhǔn)工時=(1.5+0.227*零件點(diǎn)數(shù)*連片數(shù)+7)/連片數(shù)/3.61.5-光學(xué)校正所需時間0.227-機(jī)臺平均插件速度7-PWB loading &unloading時間2. AI類1. 臥式工時: 1. 只能用一個WINDOW時(一個窗口只能放一塊PWB,一塊PWB可能包含N連片)TIME=點(diǎn)數(shù)*(0.16+0.32)/3.6=點(diǎn)數(shù)*0.48/3.6Hrs/kpcs2. 能用倆個或四個WINDOW時(一個窗口能放倆塊或四塊PWB,一塊PWB可能包含N連片)TIME=點(diǎn)數(shù)*(0.16+0.175)/3.6=點(diǎn)數(shù)*0.335/3.6Hrs/kpc

2、sREMARK: 1.1. 0.16秒 為排列機(jī)速度,1.2 0.32秒為1類情況下需停機(jī)操作1.3 0.175秒為不需停機(jī)類情況下的插件速度.2. A.I立式: 點(diǎn)數(shù)*0.52*1000/3600 Hrs/kpcs2. 插件寬放率原則A. 各站插件數(shù)10顆以下(每片)TOTAL*0.910=每站CACLE TIHEB. 各站插件數(shù)15顆左右(每片)TOTAL10=每站CYCLE TIHEC. 各站插件數(shù)25顆以上(每片)TOTAL*1.110=每站CYCLE TIHE*說明:(1)插件LINE各作業(yè)站之零件數(shù)(每片),若在10顆以下,較易記取,故乘0.9(2)若在15顆左右(每片),較為正常

3、狀態(tài),故不須任何乘數(shù).(3)若在25顆以上零件（每片）,較為復(fù)雜,不易記取,雙手來往較為頻繁，故乘插件單元工時一覽表H/I ELEMENT STANDARD TIME LIST零件名稱COMPONENT零件規(guī)格 COMPONENT SPEC 圖形PHOTO加工型態(tài) FORMING (sec/pc)其他 OTHERS (sec/pc)備注 NOTE臥式 AXIAL立式 RADIAL直切CHAMFER架高LIFTING長PIN架高LIFT WITH LONG TERMINAL直切CHAMFER單KINK DOUBLE KINK雙KINK DOUBLE KINK架高 LIFT電阻 RESISTOR1

4、/4W SMALL SIZE3.163.153.351/4W.1/2W2.962.762.961W2.622.762.962W2.222.422.792.812W立式原材料即KINK架高2W RADIAL RAW MTLIS LIFT&KINK3W2.152.412.612.61水泥電阻CEMENT RESISTORSMALL,5W2.95水泥電阻CEMENT RESISTORLARGE,7W2.75水泥電阻CEMENT RESISTOR10W,金屬框10W WITH METAL FRAME電阻跳線JUMPER2.562.39電阻片JUMPER2.26可變電阻 VR2.612.71正調(diào),側(cè)調(diào)均

5、屬之 INCLUDING VERTICAL OR HORIZONTAL二極體DIODE5A2,6A2,12A2,IN4148,10B3.013.213.383.013.213.2120B,30B2.873.083.242.873.08插件單元工時一覽表H/I ELEMENT STANDARD TIME LIST零件名稱COMPONENT零件規(guī)格 COMPONENT SPEC 圖形PHOTO加工型態(tài) FORMING (sec/pc)其他 OTHERS (sec/pc)備注 NOTE臥式 AXIAL立式 RADIAL直切CHAMFER架高LIFTING長PIN架高LIFT WITH LONG TE

6、RMINAL直切CHAMFER單KINK DOUBLE KINK雙KINK DOUBLE KINK架高 LIFT跳線 JUMPER0.6 L=2.5mm3.870.6 L=5-10mm3.270.6 L=12.5-20mm 3.070.6 L=22.5-40mm2.95跳線 JUMPER0.8-1.0 L=5-10mm3.070.8-1.0 L=12.5-20mm2.680.8-1.0 L=22.5-40mm2.56單芯鍍錫線 PVC WIRE REWORKPVC SINGLE WIRE2.22單石電容 MONOSMALL2.762.76陶磁電容 CERAMIC CAPSMALL 5mm2.7

7、62.76陶磁電容 CERAMIC CAPLARGE 5mm2.42Y電容 Y CAPSMALL 7mm2.422.56LARGE 7mm2.362.42插件單元工時一覽表H/I ELEMENT STANDARD TIME LIST零件名稱COMPONENT零件規(guī)格 COMPONENT SPEC 圖形PHOTO加工型態(tài) FORMING (sec/pc)其他 OTHERS (sec/pc)備注 NOTE臥式 AXIAL立式 RADIAL直切 CHAMFER架高LIFTING長PIN架高LIFT WITH LONG TERMINAL直切CHAMFER單KINK DOUBLE KINK雙KINK D

8、OUBLE KINK架高 LIFT熱敏電阻 NTCSMALL 5mm2.422.56LARGE 5mm2.362.42突波吸收器 VARISTORSMALL 5mm2.422.56突波吸收器 VARISTORLARGE 5mm2.362.42塑膠電容 MYLAR CAPSMALL,MIDDLE2.422.62BIG2.362.56鐵心 BEAD CORE=3,L=3-62.562.562.76FG端子 FG TERMINAL2.81保險絲 FUSE2.642.96保險絲座 FUSE CLIP3.04排阻 ARRAY RESISTORPIN10 PIN2.71PIN10 PIN2.91電流比流器

9、 CURRENT SENSOR多股線,打G114 PVC BUNDLE WIRE WITH G1148.86插件單元工時一覽表H/I ELEMENT STANDARD TIME LIST零件名稱COMPONENT零件規(guī)格 COMPONENT SPEC 圖形PHOTO加工型態(tài) FORMING (sec/pc)其他 OTHERS (sec/pc)備注 NOTE臥式 AXIAL立式 RADIAL直切 CHAMFER架高LIFTING長PIN架高LIFT WITH LONG TERMINAL直切CHAMFER單KINK DOUBLE KINK雙KINK DOUBLE KINK架高 LIFT電流比流器

10、CURRENT SENSOR單心線 PVC SINGLE WIRE4.04X電容 X CAPSMALL2.42X電容 X CAPLARGE2.36電解電容 ELECTROLYTIC CAP382.952.752.7510202.612.75BULK CAPACITOR4.08晶體 TRANSISTOR半圓晶體 TRANSISIOR3.153.01T220.T3P功率晶體 T220.T3P TRANSISIORMOSFET2.752.612.75積體電路 IC4-12PIN2.22以IC架作業(yè) PICK FORM IC SUPPLIER積體電路 IC14- PIN2.31以IC架作業(yè) PICK

11、FORM IC SUPPLIER桶型電感 BAR CORE CHOKE本體小,2PIN SMALL BODY,2PIN2.82桶型電感 BAR CORE CHOKE2硬腳 2 HAKD LEADS2.62插件單元工時一覽表H/I ELEMENT STANDARD TIME LIST零件名稱COMPONENT零件規(guī)格 COMPONENT SPEC 圖形PHOTO加工型態(tài) FORMING (sec/pc)其他 OTHERS (sec/pc)備注 NOTE臥式 AXIAL立式 RADIAL直切 CHAMFER架高LIFTING長PIN架高LIFT WITH LONG TERMINAL直切CHAMFE

12、R單KINK DOUBLE KINK雙KINK DOUBLE KINK架高 LIFT扼流線圈 BAR CORE CHOKE2腳 2 LEADS3.022.822腳長PIN架高 2 LEADS WITH LONG PERMINAL扼流線圈 BAR CORE CHOKE4腳無座 4 LEADS WITHOUT BASE4.413.994腳長PIN架高 4 LEADS WITH LONG PERMINAL扼流線圈 BAR CORE CHOKE4腳有座 4 LEADS WITH BASE3.096腳無座 6 LEADS WITHOUT BASE4.85扼流線圈 BAR CORE CHOKE6腳有座 6

13、 LEADS WITH BASE3.998腳無座 8 LEADS WITHOUT BASE6.635.468腳有座 8 LEADS WITH BASE4.25放置PWB PWB LOADING5.03連接器 CONNECTOR2-4PIN2.612.99連接器有卡點(diǎn) CONNECTOR WITH STANDOFF6-10PIN3.193.4插件單元工時一覽表H/I ELEMENT STANDARD TIME LIST零件名稱COMPONENT零件規(guī)格 COMPONENT SPEC 圖形PHOTO加工型態(tài) FORMING (sec/pc)其他 OTHERS (sec/pc)備注 NOTE臥式 A

14、XIAL立式 RADIAL直切 CHAMFER架高LIFTING長PIN架高LIFT WITH LONG TERMINAL直切CHAMFER單KINK DOUBLE KINK雙KINK DOUBLE KINK架高 LIFT連接器 CONNECTOR12-20PIN3.463.66連接器有卡點(diǎn) CONNECTOR WITH STANDOFF10PIN雙排 10PIN DUAL RAW3.463.6610PIN雙排 10PIN DUAL RAW3.763.96紙質(zhì)電容 PAPER CAPACITORSMALL H18mm2.81套管 TUBEPVC CLEAR TUBE2DRIVER4-6PIN2

15、.716PIN以上 MORE THAN 6PINS3.09變壓器 TRANSFORME4.25變壓器飛線 XIFMR FLY LEAD每條 EACH WIRE2.22不含整理動作 NOT INCLUDING ADJUSTMENT單PVC線打G114 ONE PVC WIRE WITH G114 TERMINAL單邊G114 SINGLE G114 TERMINAL2.54雙邊G114 DUAL G114 TERMINAL3.87插件單元工時一覽表H/I ELEMENT STANDARD TIME LIST零件名稱COMPONENT零件規(guī)格 COMPONENT SPEC 圖形PHOTO加工型態(tài)

16、FORMING (sec/pc)其他 OTHERS (sec/pc)備注 NOTE臥式 AXIAL立式 RADIAL直切 CHAMFER架高LIFTING長PIN架高LIFT WITH LONG TERMINAL直切CHAMFER單KINK DOUBLE KINK雙KINK DOUBLE KINK架高 LIFT選擇開關(guān)PVC線 SELECT SW PVC WIRE4.772條PVC線 2PVC WIRES開關(guān)/插座 PVC線 SW/SK WITH WIRE4.772條PVC線 2PVC WIRES電磁干擾 PVC線 EMI PVC WIRE4.772條PVC線 2PVC WIRES電源開關(guān) 4

17、條PVC線 ON/OFF SW WITH 4PVC 7.59電源開關(guān) 5條PVC線 ON/OFF SW WITH 5PVC8.99橋式整器 BRIDGE DIODE3.683.06小棧板(小F-PIN) CONTROL BOARD (SMALL F-PIN)4-10PIN3.9211-15PIN4.0516-30PIN4.1330PIN以上4.3插件單元工時一覽表H/I ELEMENT STANDARD TIME LIST零件名稱COMPONENT零件規(guī)格 COMPONENT SPEC 圖形PHOTO加工型態(tài) FORMING (sec/pc)其他 OTHERS (sec/pc)備注 NOTE臥

18、式 AXIAL立式 RADIAL直切 CHAMFER架高LIFTING長PIN架高LIFT WITH LONG TERMINAL直切CHAMFER單KINK DOUBLE KINK雙KINK DOUBLE KINK架高 LIFT小基板(大F-PIN) CONTROL BOARD (BIG F-PIN)4-10PIN4.3111-15PIN4.51小基板(大F-PIN) CONTROL BOARD (BIG F-PIN)15 PIN以上4.68順檢 INSPECTION IN ORDER 一顆 EACH COMPONENT0.36電磁干擾 EMI 3.09治具 FIXTURE插牙簽 INSERT

19、 TOOTH PICKER2.01治具 FIXTURE貼膠布 STICK TAPE2.09TAPE易貼,不含整理動作TAPE IS EASY TOSHCK NOT INCLUDEING ADJUSIMENT放治具-難 FIXTURE DIFFICULT3.49 非對稱 NOT SYMMETRY放治具-中 FIXIURE COMMON3.09半對稱 SYMMETRY 放治具-易 FIXTURE EASY2.61對稱 SYMMETRY 插件單元工時一覽表H/I ELEMENT STANDARD TIME LIST零件名稱COMPONENT零件規(guī)格 COMPONENT SPEC 圖形PHOTO加工型

20、態(tài) FORMING (sec/pc)其他 OTHERS (sec/pc)備注 NOTE臥式 AXIAL立式 RADIAL直切 CHAMFER架高LIFTING長PIN架高LIFT WITH LONG TERMINAL直切CHAMFER單KINK DOUBLE KINK雙KINK DOUBLE KINK架高 LIFT輸出線放入夾線板 PUT O/P CABLE INTO WIRE-FIXER1.62不含整理時間 NOT INCLUDING ADJUSTMENT零件壓倒 COMPONENT BENDING零件壓平,=90 BENDING =900.45插零件時順便壓倒 BENDING WHILE

21、INSERTION零件壓平,=45 BENDING =450.68取框架 TAKE CARRIER回收線使用 FOR RECYCLE LINE2.24框架車 FOR CARRIER CAR3.17插件單元工時一覽表H/I ELEMENT STANDARD TIME LIST零件名稱 COMPONENT零件規(guī)格 COMPONENT SPEC圖形 PHOTO公式 FORMTLA (sec/pc)備注 NOTE鎖螺絲(未將PWB放入框架) SCREW (PWB DOES NOT PUT INTO CARRIER) 散熱片 HEAT SINK6.88+插散熱片工時 6.88+HEAT SINK INS

22、ERTING TIME含鎖2顆螺絲及PCB翻轉(zhuǎn)工時 INCTUDING 2PCS OF SCREW&PCB TURNING TIME連接器 CONNECTOR6.88+插CONNECTOR工時 6.88+CONNECTOR INSERTING TIME插座 SOCKET6.88+插SOCKET工時 6.88+SOCKET INSERTING TIME電磁干擾 EMI6.88+插EMI工時 6.88+EMI INSERTING TIME拉拉釘(未將PWB放入框架) RIVET MOUNTING PWB DOES NOT PUT INTO CARRIER)散熱片 HEAT SINK5.29+插散熱

23、片工時 5.29+HEAT SINK INSERTING TIME連接器 CONNECTOR5.29+插連接器工時 5.29+CONNECTOR INSERTING TIME插座 SOCKET5.29+插插座工時 5.29+SOCKET INSERTING TIME電磁干擾 EMI5.29+插EMI工時 5.29+EMI INSERTING TIME防焊膠 SOLDER MASK GLUE取放基板時間+取放膠時間+(點(diǎn)數(shù)*小PAD點(diǎn)膠時間+點(diǎn)數(shù)*大PAD點(diǎn)膠時間) 取放基板時間=5.03/pc 取放膠時間=2.51/time 小PAD點(diǎn)膠時間(晶體.)=1.14/pad 大PAD點(diǎn)膠時間(FG.)=1.39/pad PCB LOADING TIME +TAKE&RELEASE GLUE TIME+(PAD QTY*SMALL PAD GLUE TIME+LARGE PAD GLUE TIME) PCB LOADING TIME=5.03/pc GLUE LOADING TIME=2.51/time SMALL PAD GLUING