ABB變頻器(培訓(xùn)資料)2

1、ACS800 Multidrive ACS800 Multidrive Thyristor Supply UnitThyristor Supply UnitACS800ACS800多傳動多傳動 TSUTSUZhang Gang 2005/07/05Zhang Gang 2005/07/05ACS800 MD TSU - 2Common supply modules / TSUCommon supply modules / TSUTSU = Thyristor supply unit ( 380 V - 830 V )From 680 kVA upto 3600 kVA ( 6 pulse )T

2、wo antiparallel bridges (4Q)DC Choke for current smoothingAutotransformer for improved line commutation while generatingMicroprocessor ControlSoftware parameters for good functionality and reliabilityIndependent unitAuxiliary control by I/O or through fieldbusComissioning by panel and/or DriveWindow

3、Charging of capacitorsInternal protectionsACS800 MD TSU - 3TSU 6-pulse B4 / B5 / TSU 6-pulse B4 / B5 / SummarySummaryTrafo400V / 230VFFFK K K K KAAAir-Circuit-breakerEarthing-Switch(Option)Forward Bridge B4 / B5ChokeReverse Bridge B4 / B5ACS800 MD TSU - 4TSU B4TSU B4/B5 /B5 晶閘管整流單元晶閘管整流單元ACThyristor

4、SupplyUnitThyristorSupplyUnit525 kVA525 kVADCB4 - B5 sizeACS800 MD TSU - 5Main Circuit Diagram Of TSU Main Circuit Diagram Of TSU TSU TSU 主回路主回路 UcUdV11V13V24V26V22V14V16V12V21V23V25V153a33b4Forward bridgeReverse bridgeIntermediate circuit (DC) reactor12ACS800 MD TSU - 6Main Circuit Diagram Of TSU M

5、ain Circuit Diagram Of TSU TSU TSU 主回路主回路 ACS800 MD TSU - 7TSU B1B3 TSU B1B3 3a43bI/O BoardBoardsACUICUDrive sectionsACS800 MD TSU - 8TSU B4/B5TSU B4/B5ACUICUDrive sections123a543bBoardsI/O BoardTSUACS800 MD TSU - 9ACS800 ACS800 多傳動多傳動TSU TSU 模塊裝在模塊裝在RITTAL TS8RITTAL TS8柜體中柜體中TSU module in RITTAL TS

6、8 cabinetTSU module in RITTAL TS8 cabinetACS800 MD TSU - 10Basic Information Basic Information 公共供電單元公共供電單元 / / TSUTSU基本信息基本信息TSU = 晶閘管供電單元 ( 380 V - 830 V )從 680 kVA 到 3600 kVA ( 6 脈波 )兩個反并聯(lián)的橋 (4Q)直流電抗器，平波作用自耦變壓器用于發(fā)電時改善線路換向微處理器控制軟件參數(shù)用于設(shè)定復(fù)雜功能和提高可靠性獨(dú)立的單元可以通過 I/O 或現(xiàn)場總線控制可通過控制盤或 DriveWindow調(diào)試電容充電內(nèi)部保護(hù)AC

7、S800 MD TSU - 116 6Pulse TSU Pulse TSU 6 6脈波脈波TSUTSUACS800 MD TSU - 121212Pulse TSU Pulse TSU 1212脈波脈波TSUTSUMasterSlave12-pulse master, 12-pulse slaveACS800 MD TSU - 13MasterSlave12/6-Pulse Master, 12-Pulse Slave1212Pulse TSU Pulse TSU 1212脈波脈波TSUTSUACS800 MD TSU - 14AutoTransformerAutoTransformer 自

8、耦變壓器自耦變壓器TSU Control BoardUVWUcL+LACS800 MD TSU - 15TSU power range TSU power range TSU TSU 功率范圍功率范圍ThyristorSupply Unitm Thyristor Supply Unit (TSU) for regenerative systems440, 460, 500 V525, 575, 660, 690 V12 - 2100 kVA16 - 2600 kVA90 - 3600 kVA380, 400, 415 VModuleDC ChokePower Ratings kVA380-41

9、5V440-500V525-690VTSUB1.B3Internal12.42016.52590.525B4.B5External680.2100850.2600850.3600Internal DC ChokeACS800 MD TSU - 16TSU types TSU types 晶閘管整流單元型號晶閘管整流單元型號ACS800 MD TSU - 17Boards of TSU Boards of TSU TSUTSU電路板電路板ACS800 MD TSU - 18Boards Boards 電路板電路板ACS800 MD TSU - 19Connections of boards Co

10、nnections of boards 電路板的連接電路板的連接ACS800 MD TSU - 20SDCSSDCSCONCON2 221 34 6 85 7S2ABB DDCS+ASICX21X11D33D35D31D32X13X12X1X2X17X18H1X33X16SSDCS-CON-2SSDCS-IOE-2AMC-DC24,7 cm24,5 cmX37X14Normal startStart with initial valuesS2 SelectionControl Panel CDP312connectionMaster / Slave opticalconnectionACS80

11、0 MD TSU - 21Code.L8E 1E 2A XXE 3E 4E 5E 6F XXDescriptionNormal situation; no fault, no alarmDuring downloading (PC-drive) sequenceProgram is not runningNot in useNot in useNo control program in memoryAlarm, same number as in Fault logger, shown only ifno fault is activeIncompatible hardwareRam memo

12、ry test errorROM memory test errorFault, same number as in fault loggerSeven Segment Display Seven Segment Display 七段數(shù)碼顯示七段數(shù)碼顯示ACS800 MD TSU - 22230 V/115 V AC SupplyLNX96X99F1Input voltageselection21SW1Relay output 230 V/3AFuse:T3.15A 250V-+X95M11Backup supplyfor SDCS-POW-1X37131426X5X4X3AB15V24VEn

13、coder supplyselection X5, X4, X35 VAB12 V24 VAB15V24VABAB15V24VABAB15V24VAB135These supportsshould be metallicDO8SDCS-POW-1SDCS-IOE-2SDCS-IOE-2R2X21X1conductive supportsD1100MP2 MP1ACS800 MD TSU - 23X360SDCS-UCM-1X2X1-Uc+Ucnominal motor voltage690V600V500V400V400V500V600V690V150SDCS-UCM-1SDCS-IOB-21

14、S8S7R1SDCS-IOB-2xDI1R2W13W11W9W7W5W3W1W2W4W6W8W10W12W14W15W16X6X5X4X1X34213K1K2K3K4K5K81342S7DI7S8DI82ms 10ms1342Filter121212343434DI2DI3DI4DI5DI6DI7DI8DO1DO2DO3DO4DO5DO6DO7DO8 1 1 1X7 197.554ConductivesupportsR3R4R5R6R7R8ACS800 MD TSU - 24GCX113X1X213X2SDCS-PIN-41T4T1T6T3T2T5ABCDEFConductivesupport

15、sIsolatingsupportsGCGCGCGCGC270100SDCS-PIN-41 & SDCS-PIN-51X413X313X213X113X513X13S2S1X23X24X25R1.R21X12 X13 X413X313X22 X122X12U1V1W1D1C1W5W4W3W2W1W16W15W14W13W12W26W25W24W23W22W11W9W8W7W6W21W20W19W18W17W5R123R22R26122211SDCS-PIN-51ConductivesupportsIsolatingsupportsOne NTCTwo NTCS3W10W70W80W71

16、W81W72W82W83Flat cable GND305100ACS800 MD TSU - 25SDCS-PIN-51R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11R12R13R14R15R16R17R18R19R20R21R22R23 R24R25 R26UNACN 674 0016 5ACN 674 0032 5ACN 674 0047 5ACN 674 0088 5ACN 6x4 0175 5ACN 6x4 0250 5ACN 6x4 0375 5ACN 6x4 0525 5ACN 654 0855 5ACN 654 1405 5ACN 654 2120 5AC

17、N 654 2600 5ACN 6x4 0090 6ACN 6x4 0175 6ACN 6x4 0250 6ACN 6x4 0375 6ACN 6x4 0525 6ACN 654 0855 6ACN 654 1405 6ACN 654 2600 6ACN 654 3600 6ACN 654 1685 6ACN 654 1685 6ACN 654 1685 6ACN 654 1685 6ACN 654 3100 6ACN 654 3520 6ACN 654 4310 65005005005005005005005005005005005006906906906906906906906906908

18、30830830830TSU ModuleACS800 MD TSU - 26 ResistorSupply Voltage W1, 6, 12, 17, 22 W2, 7, 13, 18, 23 W3, 8, 14, 19, 24500V690V830VSDCS-PIN-51Un-cut zero ohm resistorCut zero ohm resistorACS800 MD TSU - 27AMC-DCAMC-DCCH 3TxDRxDTxDRxDCH 0TxDRxDCH 215,6 cm15,6 cm8,4 cm8,4 cmPrograms arerunningFaultPower

19、OnACS800 MD TSU - 28Digital Outputs 數(shù)字輸出數(shù)字輸出X4.1X4.2X4.3X4.4X4.5X4.6X4.7X4.8X5.1X5.2X5.3X5.4X5.5X5.6X5.7X5.8DO1DO2DO3DO4DO5DO6DO7DO8Fan ControlReadyMain contactorProgrammable I/OProgrammable I/OProgrammable I/OProgrammable I/OFault indicationACS800 MD TSU - 29Digital Inputs 數(shù)字輸入數(shù)字輸入GNDIDI2DI4DI5DI6D

20、I7DI8X6.3X6.5X6.6X6.8X7:2X7:4GNDE+48VW2W5W6W7W8W11 W12X6.1X6.2W1R1100n681+-681V1W3W4DI1DI3R2R3R4X6.4R5R6W9W10R7X6.7R8W13 W14W15 W16X7:1100n+48VX7:3+FAN & thermistorON/OFF ControlMain ContactorProgrammableExternal earth faultProgrammableMaster or slave readyRESETProgrammableFunction SelectionProg

21、rammableMode ControlEarthing capacitorACS800 MD TSU - 30DC Voltage Control DC Voltage Control DCDC電壓控制電壓控制ACS800 MD TSU - 31Capacitance Values Capacitance Values 逆變模塊電容值逆變模塊電容值A(chǔ)CS800 MD TSU - 32Capacitance Values Capacitance Values 逆變模塊電容值逆變模塊電容值A(chǔ)CS800 MD TSU - 33DC-choke Values DC-choke Values 電抗器值

22、電抗器值FrameL/HB11250B2300B3140B455B530ACS800 MD TSU - 34TSU bridge selection TSU bridge selection TSUTSU正橋正橋/ /反橋的選擇反橋的選擇ACS800 MD TSU - 35Bridge Change Logic Bridge Change Logic 正反橋切換邏輯正反橋切換邏輯ACS800 MD TSU - 36StartStart with DI2 with DI2 DI2DI2啟動啟動TSUTSU時序時序DI2 ONDI2 ONFan ControlFan ControlMain Con

23、tactor ControlMain Contactor ControlFan confirmFan confirmMain Contactor confirmMain Contactor confirmFan confirm 12s Fan confirm 0.5s Synchronizing 0.5s ACS800 MD TSU - 37Start with DI2+FB Start with DI2+FB DI2+FBDI2+FB啟動時序啟動時序ACS800 MD TSU - 38Group 1 ACTUAL VALUESGroup 2 ACTUAL VALUESGroup 3 12 P

24、ULSE SIGNALSGroup 4 INFORMATIONGroup 7 CONTROL WORDSGroup 8 STATUS WORDSGroup 9 FAULT/ALARM WORDSGroup 14 DIGITAL OUTPUTSGroup 15 ANALOG OUTPUTSGroup 16 SYS CONTROL INPUTSGroup 18 LED PANEL CTRLGroup 19 DATA STORAGEGroup 20 LIMITSParametersACS800 MD TSU - 39Group 23 VOLTAGE REFERENCEGroup 30 FAULT F

25、UNCTIONSGroup 40 UNDERVOLT MONITGroup 47 12 PULSE OPERATIONGroup 51 COMMUNICATION MODULEGroup 70 DDCS CONTROLGroup 90 D SET REC ADDRGroup 91 D SET REC ADDRGroup 92 D SET TR ADDRGroup 93 D SET TR ADDRGroup 94 CONV VALUE SELECTGroup 98 OPTION MODULESGroup 99 START UP DATAParametersACS800 MD TSU - 402.

26、11RL DC CURRENTIntermediate circuit DC current in percents of the nominal value2.12RL DC VOLTAGEIntermediate circuit voltage in percents of the nominal value2.13RL MAINS VOLTAGESupply voltage in volts2.14FIRING ANGLEThyristor firing angle in degrees2.15CONV_VALUE_2MSSelected actual signal updated ev

27、ery 2ms. 2.16CONV_VALUE_8MSSelected actual signal updated every 8ms.Group 2 ACTUAL VALUESACS800 MD TSU - 41Group 94 CONV VALUE SELECT94.01 CONV VALUE 2MSSELSelects value for Parameter 2.15 CONV_VALUE_2MS. 94.02 CONV VALUE 8MSSELSelects value for Parameter 2.16 CONV_VALUE_8MS. ACS800 MD TSU - 4216.02 PARAMETER LOCKLOCKED / OPENDefault: OPEN16.03 PASSCODE16.04 LOCAL LOCKFALSE / TRUEDefault: OFF16.11 BRIDGE FORCENO FORCE / FWD FORCE / REV FORCEDefault: NO FORCE16.12 DI7 FUNCTION SELNOT USED / BRAKING ENABLE / LOW REF / COMBINATIONDefault: R