FMEA潛在失效模式及分析標(biāo)準(zhǔn)表格模版

1、潛在的失效模式及效應(yīng)分析表 POTENTIAL FAILURE MODE AND EFFECTS ANAL YSIS(過程 PROCESS FMEA)項(xiàng)目名稱Item:過程責(zé)任部門 Process Responsibility:質(zhì)量部 QA Dept.FMEA編號(hào)Number:頁碼Page:車型年/車輛類關(guān)鍵日期Key Date:2009.09.07準(zhǔn)備人Prepared By:主要參加人 Core Team: QA 部 QA Dept./ 模具部 Tooling. Dept.; /工程部 Eng.Dept.FMEA 日期 Data(編制(orig):2010.01.25(修訂 REV):序號(hào)

2、NO.過程功能要求Process Fun cti onRequireme nts潛在的失效模式Potential Failure Mode潛在的失效后果Potential Effect(S) ofFailure嚴(yán) 重 度Sev級(jí) 別Class潛在的失效原因/機(jī)理Pote ntial Cause(s)/ Mecha ni sm(s) of Failure頻 度 數(shù)Occ現(xiàn)行過程預(yù)防控制Curre nt Process Con trolsPreve nti on現(xiàn)行過程檢測(cè)控制Curre nt Process Con trolsDetectio n難 檢 度Det風(fēng)險(xiǎn) 優(yōu)先 指數(shù)R.P.N建議的措

3、施Recomme ndedActio n(S)責(zé)任及目標(biāo)兀 成日期Resp on sibility & Target Completion措施結(jié)果Result嚴(yán) 重 度Sev頻 度 數(shù)Occ難 檢 度Det風(fēng)險(xiǎn) 優(yōu)先 指數(shù)R.P.N.10原材料進(jìn)廠 n-coming RawMaterial原材料規(guī)格錯(cuò)誤Material spec is wrong影響零件性能affect parts' capability4供應(yīng)商送原材料的規(guī)格 有錯(cuò)The supplier send the wrong material1每批送貨供應(yīng)商附上材 質(zhì)證明書The supplier submit th

4、e quality certification every shipp ing收料員檢查送貨單Material receiver check deliveri ng list936NANA20QC檢查 QC In specti on尺寸檢測(cè)有誤差measure error影響后續(xù)零件生產(chǎn) affect parts producti on n ext process3供應(yīng)商送原材料的規(guī)格 有錯(cuò)The supplier send the wrong material2送貨單標(biāo)明材料尺寸規(guī) 格define the SPEC. of raw-material in the dilivery Bills

5、1.IQC按送貨單核對(duì)原材料規(guī) 格表IQC confirm the Raw Material Spec List accord ing to the delivery order.2.IQC按原材料規(guī)格表檢查原 材料尺寸規(guī)格，以每批2卷，每 卷3個(gè)點(diǎn)檢查料厚IQC check raw material spec accord ing to the Raw Material Spec List,check materia l's thick ness by 3 points per coil,2848NANA30移至原材料倉Move Material toStore材料轉(zhuǎn)移錯(cuò)誤 mist

6、ake the rawmaterial影響后續(xù)零件生產(chǎn) affect parts producti on n ext process3材料標(biāo)識(shí)不明確Un-clear label2入庫前材料上貼來料管 理票set the label on the Raw-material before store生產(chǎn)領(lǐng)料時(shí)，操作工和QC寸 材料進(jìn)行確認(rèn)Operators and QC verify the material in producti on line848NANA40存放Storage材料生銹 rust of the material影響后續(xù)零件生產(chǎn) affect parts producti on

7、 n ext process21. 材料入庫、出庫凌亂。2. 放置周期過長。1. Un-seque nee in and out store.2 long term store4按照程序要求，材料先 進(jìn)先岀。Frist in first outQCt查在庫 re-check the parts in period.864NANA50移至生產(chǎn)線Move Material to Producti on _ine材料轉(zhuǎn)移錯(cuò)誤 mistake the rawmaterial影響后續(xù)零件生產(chǎn) affect parts producti on n ext process3材料標(biāo)識(shí)不明確Un-clear l

8、abel2入庫前材料上貼來料管 理票set the label on the Raw-material before store生產(chǎn)領(lǐng)料時(shí)，操作工和QC寸 材料進(jìn)行確認(rèn)Operators and QC verify the material in production line848NANA60P200T沖壓 °200T Stampi ng為 6.25 ±).15尺寸超差is out of tolera nee影響客戶裝配affect customer assembly3沖孔沖頭磨損The tooli ng punch wears away2定期維護(hù)保養(yǎng)模具 maintai

9、n the die periodicallyPQC用通止規(guī)抽檢PQC check with Pin gauge848NANA1 of 10潛在的失效模式及效應(yīng)分析表 POTENTIAL FAILURE MODE AND EFFECTS ANAL YSIS項(xiàng)目名稱Item:過程責(zé)任部門 Process Responsibility:質(zhì)量部 QA Dept.FMEA編號(hào)Number:頁碼Page:車型年/車輛類關(guān)鍵日期Key Date:2009.09.07準(zhǔn)備人Prepared By:主要參加人 Core Team: QA 部 QA Dept./ 模具部 Tooling. Dept.; /工程部

10、Eng.Dept.FMEA 日期 Data(編制(orig):2010.01.25(修訂 REV):序號(hào)NO.過程功能要求Process Fun cti onRequireme nts潛在的失效模式Potential Failure Mode潛在的失效后果Potential Effeet(S) ofFailure嚴(yán) 重 度Sev級(jí) 別Class潛在的失效原因/機(jī)理Pote ntial Cause(s)/ Mecha ni sm(s) of Failure頻 度 數(shù)Occ現(xiàn)行過程預(yù)防控制Curre nt Process Con trolsPreve nti on現(xiàn)行過程檢測(cè)控制Curre nt

11、Process Con trolsDetectio n難 檢 度Det風(fēng)險(xiǎn) 優(yōu)先 指數(shù)R.P.N建議的措施Recomme ndedActio n(S)責(zé)任及目標(biāo)兀 成日期Resp on sibility & Target Completion措施結(jié)果Result嚴(yán) 重 度Sev頻 度 數(shù)Occ難 檢 度Det風(fēng)險(xiǎn) 優(yōu)先 指數(shù)R.P.N.60P200T沖壓P200T Stampi ng為 78 ± 0.25 尺寸超差 is out of tolera nee1. 影響客戶使用。2. 后續(xù)磨削無法裝夾 。1. affect customer assembly2. Can not

12、put in the fixture.31. 沖孔沖頭磨損2. 模具調(diào)試中，送料步 距不對(duì)1. The tooli ng punch wears away2. N on-conforming stamping step in the tooli ng adjust process.21. 定期維護(hù)保養(yǎng)模具2. 隔離調(diào)模品，并要求 操作工嚴(yán)格按照操作指 導(dǎo)書操作。1. maintain the die periodically2. Con tain the tooli ng adjust parts and ask operators follow the WI in the producti

13、on process.PQC用卡尺抽檢PQC check with Ver nierCaliper848NANA翻邊孔內(nèi)徑過大或者 橢圓flanging holebigger or smaller1. 車削后導(dǎo)致 32.549尺寸超差。2. 內(nèi)孔車削后無法 滿足粗糙度要求。1. Cause 32.549 out of dieme nsion.2. Cause the rough ness of 32.549 hole out of dime nsion.31. 合模高度不對(duì)2. 送料步距不對(duì)1. Non-conforming shutter height.2. Non-c on formi n

14、g stamping step.21. 現(xiàn)場(chǎng)放置操作指導(dǎo) 書，并且要求操作工嚴(yán) 格按照操作指導(dǎo)書操作。2. Set the WI siteand ask the operators follow it in the producti on process.增加翻邊孔控制尺寸31.8最 大并要求操作工按照此尺寸 卡尺控制。Add flanging hole diameter 31.8Max and PQC check it with vernier caliper.848NANA翻邊高度過低 taller or shorter of the bla nging height.導(dǎo)致車削和磨削后7

15、尺寸超差。Cause dime nsion 7 out of SPEC. after turning and gri nding.3合模高度不到位 Non-con formi ng shutter height.21.現(xiàn)場(chǎng)放置操作指導(dǎo) 書，并且要求操作工嚴(yán) 格按照操作指導(dǎo)書操作。1. Set the WI siteand ask the operators follow it in the producti on process.增加翻邊孔高度尺寸控制 7.5+/-0.3并要求操作工按照 此尺寸卡尺控制。Add flanging hole height 7.5+/-0.3 and PQC ch

16、eck it with ver nier caliper848NANA37尺寸超差37 out of dime nsion影響客戶使用affect customer using31. 合模高度不到位2. 來料較薄1. Non-conforming shutter height.2. thinner of the material thick ness.21.現(xiàn)場(chǎng)放置操作指導(dǎo) 書，并且要求操作工嚴(yán) 格按照操作指導(dǎo)書操作。1. Set the WI siteand ask the operators follow it in the producti on process.1.每卷材料上線時(shí)，檢查

17、材 料厚度1. PQC Check the thick ness of material when every coil used.848NANA703 of 10潛在的失效模式及效應(yīng)分析表 POTENTIAL FAILURE MODE AND EFFECTS ANAL YSIS(過程 PROCESS FMEA)項(xiàng)目名稱Item:過程責(zé)任部門 Process Responsibility: 質(zhì)量部 QA Dept.車型年/車輛類關(guān)鍵日期Key Date: 2009.09.07主要參加人 Core Team: QA 部 QA Dept./ 模具部 Tooling. Dept.; /工程部 Eng

18、.Dept.FMEA 編號(hào) Number: 準(zhǔn)備人 Prepared By:FMEA 日期 Data(編制(orig):2010.01.25(修訂 REV):頁碼Page:序號(hào)NO.6060過程功能要求Process Fun cti onRequireme ntsP200T沖壓P200T Stamp ingP200T沖壓P200T Stamp ing潛在的失效模式Potential Failure Mode材料厚度超差materialthick ness out of dime nsion.平面度超差flat ness out of dime nsion翻邊孔與地面拐角過 大bigger ra

19、dius of the cross ing betwee n the flanging and the flat ness.毛刺過大 larger burrs半成品包裝Package in semi- ：ini shed product包裝錯(cuò)誤Non-con formi ng packag ing潛在的失效后果Potential Effect(S)Failure導(dǎo)致磨削后3.0+/-0.15尺寸超差。Cause the dime nsion 3.0+/0.15 out of SPEC. after gri nding.of重度Sev級(jí)別Class潛在的失效原因/機(jī)理Pote ntial Cau

20、se(s)/ Mecha ni sm(s) of Failure來料厚度超差the thick ness of raw-material out of SPEC.頻度數(shù)Occ現(xiàn)行過程預(yù)防控制Curre nt Process Con trolsPreve nti on現(xiàn)行過程檢測(cè)控制Curre nt Process Con trolsDetectio n難檢度DetM險(xiǎn) 優(yōu)先 指數(shù)R.P.N建議的措施Recomme ndedActio n(S)責(zé)任及目標(biāo)完成日期Resp on sibility& TargetCompleti on措施結(jié)果Result將來料厚度控制在3.25+/-0.05

21、。Set the thick ness of raw-material 3.25+/- 0.05。每卷材料上線時(shí)，PQC檢查 材料厚度PQC Check the thick ness of material whe n every coil used.48NANA重度Sev頻度數(shù)Occ難檢度Det風(fēng)險(xiǎn)優(yōu)先指數(shù)R.P.N.1. 導(dǎo)致磨削后的平面 度超差。2. 導(dǎo)致磨削后的材料 厚度超差。1. Cause the flat ness afer gr inding out of dime nsion.2. cause the thick ness of the part aftergr indina

22、 out of造成零件表面的壓傷oCause the dent in the surface of the part.合模高度不到位 Non-con formi ng shutter height.合模高度不到位 Non-con formi ng shutter height.導(dǎo)致磨削后34.5MAX 尺寸超差。Cause 34.5MAX after gri nding out of dime nsion.影響零件外觀及客戶 使用affect parts' appeara nee and customers' usage沖頭或凹模鑲塊磨損punch and die in ser

23、t wears away包裝方式不明確Unknown of the packagi ng methods.1.現(xiàn)場(chǎng)放置操作指導(dǎo) 書，并且要求操作工嚴(yán) 格按照操作指導(dǎo)書操作o1. Set the WI site and ask the operators follow it in the producti on process.1.現(xiàn)場(chǎng)放置操作指導(dǎo) 書，并且要求操作工嚴(yán) 格按照操作指導(dǎo)書操作o1. Set the WI site and ask the operators follow it in the producti on process.定期維護(hù)保養(yǎng)模具 maintain the die

24、 periodically1.現(xiàn)場(chǎng)放置包裝指導(dǎo) 書，并且要求操作工嚴(yán) 格按照包裝指導(dǎo)書包裝o1. Set the PI site and ask the operators follow it after stamping.增加沖壓過程中的平面度 0.15控制并且要求QC由檢。Add flat ness con trol in stamp ing process and PQC check it in period.增加沖壓過程中的尺寸34.5 控制并且要求QC由檢。Add 34.5MAX control in stamp ing process and PQC check it in per

25、iod.操作工目視檢查1pcs/15mins，PQC目視檢查 4pcs/hOperator check with E, 1pcs/15mins,PQC check with E,4pcs/h傳送前PQ確認(rèn)包裝正確后才 可以傳送。QC verify the packag ing before delivery48486448NANANANANANANANA705 of 10潛在的失效模式及效應(yīng)分析表 POTENTIAL FAILURE MODE AND EFFECTS ANAL YSIS項(xiàng)目名稱Item:過程責(zé)任部門 Process Responsibility:質(zhì)量部 QA Dept.FMEA

26、編號(hào)Number:頁碼Page:車型年/車輛類關(guān)鍵日期Key Date:2009.09.07準(zhǔn)備人Prepared By:主要參加人 Core Team: QA 部 QA Dept./ 模具部 Tooling. Dept.; /工程部 Eng.Dept.FMEA 日期 Data(編制(orig):2010.01.25(修訂 REV):序號(hào)NO.過程功能要求Process Fun cti onRequireme nts移至半成品區(qū)Move to semi-fini shed area潛在的失效模式Potential Failure Mode零件轉(zhuǎn)移錯(cuò)誤mistake the part潛在的失效后

27、果Potential Effect(S) of Failure影響后續(xù)零件生產(chǎn)affect partsproducti on n ext process嚴(yán) 重 度Sev3級(jí) 別Class潛在的失效原因/機(jī)理Pote ntial Cause(s)/Mecha ni sm(s) of Failure材料標(biāo)識(shí)不明確Un-clear label頻 度 數(shù)Occ2現(xiàn)行過程預(yù)防控制Curre nt Process Con trols Preve nti on入庫前每卡板貼上傳送 單核入庫單。set the delivery no tes and receipts no tes label on the R

28、aw-material before store pallet.現(xiàn)行過程檢測(cè)控制Curre nt Process Con trols Detectio n生產(chǎn)領(lǐng)料時(shí)，操作工和QC寸 材料進(jìn)行確認(rèn)Operators and QC verify the material in producti on line.難 檢 度Det8風(fēng)險(xiǎn)優(yōu)先 指數(shù)R.P.N48建議的措施Recomme ndedActio n(S)NA責(zé)任及目標(biāo)完 成日期Resp on sibility & Target Completi on措施結(jié)果Result嚴(yán) 重 度Sev頻 度 數(shù)Occ難 檢 度Det風(fēng)險(xiǎn) 優(yōu)先 指數(shù)R

29、.P.N.80NA90存放Storage零件生銹rust of the part.影響后續(xù)零件生產(chǎn) affect parts producti on n ext process31. 材料入庫、出庫凌亂。2. 放置周期過長。1. Un-seque nee in and out store.2 long term store2按照程序要求，材料先 進(jìn)先岀。Frist in first outQCt查在庫 re-check the parts in period.848NANA100移至生產(chǎn)線Move Material to Producti on _ine材料轉(zhuǎn)移錯(cuò)誤 mistake the r

30、awmaterial影響后續(xù)零件生產(chǎn) affect parts producti on n ext process3材料標(biāo)識(shí)不明確Un-clear label2入庫前材料上貼來料管 理票set the label on the Raw-material before store.生產(chǎn)領(lǐng)料時(shí)，操作工和QC寸 材料進(jìn)行確認(rèn)Operators and QC verify the material in production line.848NANA110機(jī)加工machi ning為 32.549 士 0.012 尺寸超差is out of tolera nee影響客戶裝配affect custome

31、r assembly41. 車刀磨損2. 零件裝夾不到位1. The lathe tool wears away2. N on-confroming clamp ing area21. 定期維護(hù)保養(yǎng)車床2. 現(xiàn)場(chǎng)放置操作指導(dǎo) 書，并且要求操作工嚴(yán) 格按照操作指導(dǎo)書操作。1. maintain the lathe periodically2. Set the WI site and ask the operators follow it in the producti on process.PQC和操作工用氣動(dòng)量儀抽 檢PQC and operators check with AIR gauge

32、896NANA內(nèi)孔粗糙度不良Non-c on formi ng of the rough ness in the inner hole.1.影響客戶使用。1. affect customer assembly31.車刀磨損1.The lathe toolwears away2定期維護(hù)保養(yǎng)車床 maintain the lathe periodicallyPQC用粗糙度儀抽檢PQC and operators check with rough ness machi ne.848NANA70# of 10潛在的失效模式及效應(yīng)分析表 POTENTIAL FAILURE MODE AND EFFECT

33、S ANAL YSIS序號(hào)NO.過程功能要求Process Fun cti onRequireme nts潛在的失效模式Potential Failure Mode潛在的失效后果Potential Effect(S) ofFailure嚴(yán) 重 度Sev級(jí) 別Class潛在的失效原因/機(jī)理Pote ntial Cause(s)/ Mecha ni sm(s) of Failure頻 度 數(shù)Occ現(xiàn)行過程預(yù)防控制Curre nt Process Con trolsPreve nti on現(xiàn)行過程檢測(cè)控制Curre nt Process Con trolsDetectio n難 檢 度Det風(fēng)險(xiǎn) 優(yōu)

34、先 指數(shù)R.P.N建議的措施Recomme ndedActio n(S)責(zé)任及目標(biāo)完 成日期Resp on sibility & Target Completi on措施結(jié)果Result嚴(yán) 重 度Sev頻 度 數(shù)Occ難 檢 度Det風(fēng)險(xiǎn) 優(yōu)先 指數(shù)R.P.N.材料厚度超差materialthick ness out of dime nsion.導(dǎo)致磨削后3.0+/-0.15尺寸超差。Cause the dime nsion 3.0+/0.15 out of SPEC. after gri nding.5進(jìn)刀量過大 lon ger of the feed ing.1現(xiàn)場(chǎng)放置操作指導(dǎo)書，

35、 并且要求操作工嚴(yán)格按 照操作指導(dǎo)書操作。Set the WI site and ask the operators follow it in the producti on process.PQC用千分尺抽檢PQC and operators check with micrometer.840NANA110機(jī)加工 machi ning影響客戶裝配affect customer assembly41. 車刀磨損2. 零件裝夾不到位1. The lathe tool wears away2. N on-confroming clamp ing area21. 定期維護(hù)保養(yǎng)車床2. 現(xiàn)場(chǎng)放置操作指

36、導(dǎo) 書，并且要求操作工嚴(yán) 格按照操作指導(dǎo)書操作。1. Set the WI site and ask the operators follow it in the producti on process.2. maintain the lathe periodicallyPQC和操作工用檢具抽檢。PQC and operators check with gauge864NANAL1-1 11 j i尺寸超差is out of tolera nee41. 車刀磨損2. 零件裝夾不到位1. The lathe tool wears away2. N on-confroming clamp ing

37、area21. 定期維護(hù)保養(yǎng)車床2. 現(xiàn)場(chǎng)放置操作指導(dǎo) 書，并且要求操作工嚴(yán) 格按照操作指導(dǎo)書操作。1. Set the WI site and ask the operators follow it in the producti on process.2. maintain the lathe periodicallyPQC和操作工用檢具抽檢。PQC and operators check with gauge864NANA一F尺寸超差is out of tolera nee影響客戶裝配affect customer assembly120半成品包裝Package in semi-fi n

38、i shed product包裝錯(cuò)誤Non-con formi ng packag ing造成零件表面的壓傷。Cause the dent in the surface of the part.3包裝方式不明確Unknown of the packagi ng methods.21.現(xiàn)場(chǎng)放置包裝指導(dǎo) 書，并且要求操作工嚴(yán) 格按照包裝指導(dǎo)書包裝。1. Set the PI site and ask the operators follow it after stamp ing.傳送前PQd認(rèn)包裝正確后才 可以傳送。QC verify the packag ing before delivery8

39、48NANA(過程 PROCESS FMEA)項(xiàng)目名稱 ItmmChining過程責(zé)任部門 Process Responsibility: 質(zhì)量部 QA Dept.FMEA 編號(hào) Number:頁碼 Page:車型年/車輛類關(guān)鍵日期Key Date: 2009.09.07準(zhǔn)備人Prepared By:主要參加人 Core Team: QA 部 QA Dept./ 模具部 Tooling. Dept.; /工程部 Eng.Dept.FMEA 日期 Data(編制(orig):2010.01.25(修訂 REV):7 of 10潛在的失效模式及效應(yīng)分析表 POTENTIAL FAILURE MOD

40、E AND EFFECTS ANAL YSIS嚴(yán)潛在的失效原因/機(jī)理Pote ntial Cause(s)/ Mecha ni sm(s) of Failure頻 度 數(shù)Occ難 檢 度Det風(fēng)險(xiǎn)責(zé)任及目標(biāo)完措施結(jié)果Result序號(hào)NO.過程功能要求Process Fun cti onRequireme nts潛在的失效模式Potential Failure Mode潛在的失效后果Potential Effect(S) ofFailure重 度Sev級(jí) 別Class現(xiàn)行過程預(yù)防控制Curre nt Process Con trolsPreve nti on現(xiàn)行過程檢測(cè)控制Curre nt Pr

41、ocess Con trolsDetectio n優(yōu)先 指數(shù)R.P.N建議的措施Recomme ndedActio n(S)成日期Resp on sibility& TargetCompleti on嚴(yán) 重 度Sev頻 度 數(shù)Occ難 檢 度Det風(fēng)險(xiǎn) 優(yōu)先 指數(shù)R.P.N.130移至半成品區(qū)Move to semi- fini shed area零件轉(zhuǎn)移錯(cuò)誤 mistake the part影響后續(xù)零件生產(chǎn) affect parts producti on n ext process3材料標(biāo)識(shí)不明確Un-clear label2入庫前每卡板貼上傳送 單核入庫單。set the del

42、ivery no tes and receipts no tes label on the pallet before store生產(chǎn)領(lǐng)料時(shí)，操作工和QC寸 材料進(jìn)行確認(rèn)Operators and QC verify the material in producti on line.848NANA140存放Storage零件生銹rust of the part.影響后續(xù)零件生產(chǎn) affect parts producti on n ext process31. 材料入庫、出庫凌亂。2. 放置周期過長。1. Un-seque nee in and out store.2. lo ng term

43、store2按照程序要求，材料先 進(jìn)先岀。Frist in first outQCt查在庫 re-check the parts in period.848NANA150移至生產(chǎn)線Move Material to Producti on _ine材料轉(zhuǎn)移錯(cuò)誤 mistake the rawmaterial影響后續(xù)零件生產(chǎn) affect parts producti on n ext process3材料標(biāo)識(shí)不明確Un-clear label2入庫前材料上貼來料管 理票set the label on the Raw-material before store.生產(chǎn)領(lǐng)料時(shí)，操作工和QC寸 材料進(jìn)

44、行確認(rèn)Operators and QC verify the material in producti on line.424NANA160倒角chamfer倒角大于0.5cthe chamfer moretha n 0.5影響零件外觀affect parts' appeara nee2倒角限位移動(dòng)the limit away5定期維護(hù)保養(yǎng)機(jī)床 maintain the machine periodicallyPQC用投影儀抽檢PQC check with profile projector.330NANA170半成品包裝Package in semi-fi ni shed produ

45、ct包裝錯(cuò)誤Non-con formi ng packag ing造成零件表面的壓傷。Cause the dent in the surface of the part.2包裝方式不明確Unknown of the packagi ng methods.31.現(xiàn)場(chǎng)放置包裝指導(dǎo) 書，并且要求操作工嚴(yán) 格按照包裝指導(dǎo)書包裝。1. Set the PI site and ask the operators follow it after stamp ing.傳送前PQd認(rèn)包裝正確后才 可以傳送。QC verify the packag ing before delivery424NANA180移至半

46、成品區(qū)Move to semi- fini shed area零件轉(zhuǎn)移錯(cuò)誤 mistake the part影響后續(xù)零件生產(chǎn) affect parts producti on n ext process3材料標(biāo)識(shí)不明確Un-clear label2入庫前每卡板貼上傳送 單核入庫單。set the delivery no tes and receipts no tes label on the pallet before store生產(chǎn)領(lǐng)料時(shí)，操作工和QC寸 材料進(jìn)行確認(rèn)Operators and QC verify the material in producti on line.424NAN

47、A項(xiàng)目名稱Item:車型年/車輛類主要參加人 Core Team: QA 部 QA Dept./ 模具部 Tooling. Dept.; /工程部 Eng.Dept.FMEA 編號(hào) Number:頁碼 Page:準(zhǔn)備人 Prepared By:FMEA 日期 Data(編制(orig):2010.01.25(修訂 REV):(過程 PROCESS FMEA)過程責(zé)任部門 Process Responsibility: 質(zhì)量部 QA Dept.關(guān)鍵日期 Key Date:2009.09.079 of 10潛在的失效模式及效應(yīng)分析表 POTENTIAL FAILURE MODE AND EFFEC

48、TS ANAL YSIS(過程 PROCESS FMEA)項(xiàng)目名稱Item:過程責(zé)任部門 Process Responsibility:質(zhì)量部 QA Dept.FMEA編號(hào)Number:頁碼Page:車型年/車輛類關(guān)鍵日期Key Date:2009.09.07準(zhǔn)備人Prepared By:主要參加人 Core Team: QA 部 QA Dept./ 模具部 Tooling. Dept.; /工程部 Eng.Dept.FMEA 日期 Data(編制(orig):2010.01.25(修訂 REV):序號(hào)NO.過程功能要求Process Fun cti onRequireme nts潛在的失效模

49、式Potential Failure Mode潛在的失效后果Potential Effect(S) ofFailure嚴(yán) 重 度Sev級(jí) 別Class潛在的失效原因/機(jī)理Pote ntial Cause(s)/ Mecha ni sm(s) of Failure頻 度 數(shù)Occ現(xiàn)行過程預(yù)防控制Curre nt Process Con trolsPreve nti on現(xiàn)行過程檢測(cè)控制Curre nt Process Con trolsDetectio n難 檢 度Det風(fēng)險(xiǎn) 優(yōu)先 指數(shù)R.P.N建議的措施Recomme ndedActio n(S)責(zé)任及目標(biāo)兀 成日期Resp on sibil

50、ity & Target Completi on措施結(jié)果Result嚴(yán) 重 度Sev頻 度 數(shù)Occ難 檢 度Det風(fēng)險(xiǎn) 優(yōu)先 指數(shù)R.P.N.190存放Storage零件生銹 rust of the part.影響后續(xù)零件生產(chǎn) affect parts producti on n ext process31. 材料入庫、出庫凌亂。2. 放置周期過長。1. Un-seque nee in and out store.2. lo ng term store4按照程序要求，材料先 進(jìn)先岀。Frist in first outQCt查在庫 re-check the parts in peri

51、od.848NANA200移至生產(chǎn)線Move Material to Producti on _ine材料轉(zhuǎn)移錯(cuò)誤 mistake the rawmaterial影響后續(xù)零件生產(chǎn) affect parts producti on n ext process3材料標(biāo)識(shí)不明確Un-clear label2入庫前材料上貼來料管 理票set the label on the Raw-material before store.生產(chǎn)領(lǐng)料時(shí)，操作工和QC寸 材料進(jìn)行確認(rèn)Operators and QC verify the material in producti on line.848NANA210磨削grin di ng粗糙度超差rough ness of the flat out ofdime nsion.影響客戶使用affect customer using3砂輪硬度以及顆粒度不 適合。Non-c on formi