SJY系列爐內(nèi)加藥操作維護(hù)手冊(cè)

1、SJY系列爐內(nèi)加藥裝置SJY Series Boiler Chemical DosingEquipme nt操作維護(hù)手冊(cè)Maintenance Manual版號(hào)：01Edition :01文件編號(hào)：ZG/WH001-2006Document No. ZG/WH001-2006中美合資蘇州賽華儀控有限公司SINO-US SUZHOU SAIHUA INSTRUMENT CONTROL CO.,LTD二oo六年一月SJY 系列爐內(nèi)加藥裝置SJY BOILER CHEMICAL DOSING EQUIPMENTSJY 系列爐內(nèi)加藥裝置主要包括給水加氨 ,加聯(lián)胺 ,爐水加磷酸鹽 , 凝結(jié)水加氨等系統(tǒng)。

2、SJY series boiler chemical dosing equipment include the system of adding ammonia, adding hydrazine, adding phosphate of boiler and condensing water adding ammonia and so on.結(jié)構(gòu)布置 ConstructSJY 系列爐內(nèi)加藥裝置采用單元組合的布置形式。 主要視機(jī)組容 量的大小，鍋爐配置的方式(多爐共用一套或單爐單套等) ，自動(dòng)化 程度水平的高低(自動(dòng)或手動(dòng)) ，靈活組合成不同的形式單元，安裝 在一個(gè)基架上。The SJY se

3、ries chemical equipment adopts the type of unit construct. It installs on the frame which considers on the sets capacity, type of boiler collocate (one boiler for one unit and more than one boiler for one unit), and level of automatization (automatic and manual) could become different units.計(jì)量泵平行布置，

4、周圍留有足夠檢修空間，便于維護(hù)。Metering pump parallel arrangement, and it could leave enough room for maintenance.電氣控制柜布置于裝置基架上，正面操作。The electric control cubicle on the basic frame and front operated.各部件材質(zhì) material of each part各部件的材質(zhì)主要分為不銹鋼、 碳鋼、碳鋼襯膠等， 視用戶需要 和藥品種類而定。The material of each part is stainless, carbon st

5、eel and its gum which consider on customer needed and kinds of chemical. 液位檢測(cè)、自動(dòng)停泵The pump of liquid level testing and stopping automatically溶液箱設(shè)置磁性翻板液位計(jì)，實(shí)現(xiàn)就地液位顯示、 液位遠(yuǎn)傳、 高 低限報(bào)警，低低液位自動(dòng)停泵，防止計(jì)量泵空轉(zhuǎn)。There is a magnetic drop-leaf liquid level meter in the solution tank for displaying liquid level, transmi

6、tting liquid level, alarming and stop automatic when the liquid level lower than normal and prevent from racing.前置過濾 front filter裝置在溶液箱出口設(shè)置過濾器，防止堵塞及設(shè)備出現(xiàn)故障。There is a filter on the outlet of the solution tank which prevent from jam and equipment broken.配藥 Dosing 氨液的配置除手工配置外也可進(jìn)行自動(dòng)控制， 當(dāng)溶液箱液位低至 設(shè)定值時(shí)， 自動(dòng)

7、開啟凝結(jié)水進(jìn)口電磁閥至高液位時(shí)關(guān)閉， 在溶液箱出 口管道上安裝的導(dǎo)電度表的測(cè)量值， 控制進(jìn)氨閥門開啟， 當(dāng)濃度達(dá)到 2% （相當(dāng)于450g/cm的電導(dǎo)值）時(shí)，自動(dòng)關(guān)閉進(jìn)氨閥，完成配藥。It could add the ammonia liquor automatically or manually. When the liquid level lower to set value, it will open the condense inlet solenoid valve to high liquid level automatically and then close it.聯(lián)胺溶液的配置

8、采用手搖泵或電動(dòng)抽液泵將聯(lián)胺溶液加入溶液 箱內(nèi)和凝結(jié)水混合，攪拌后得到的。It used automatic or manual method to add ammonia liquor and mixed with condensation water.磷酸鹽溶液的配置除將磷酸鹽直接加入溶液箱攪拌配置外， 也可 單設(shè)溶解箱，經(jīng)輸液泵先循環(huán)攪拌后，再進(jìn)入溶液箱的配置方法。There are two ways of phosphate liquid adding. One is adding directly into tank and the other indirectly.加藥量的控制 q

9、uantity control加氨量的控制除手動(dòng)控制外， 也可進(jìn)行自動(dòng)控制： 根據(jù)加藥點(diǎn)的 流量、PH值信號(hào)，按照PID串級(jí)控制算法結(jié)合智能控制的數(shù)學(xué)模型 計(jì)算出控制量， 通過變頻器調(diào)節(jié)加藥泵的運(yùn)行頻率， 從而控制加藥量 的大小達(dá)到自動(dòng)加藥的目的。It takes manual method of adding ammonia while it could take automatic method. According to flow of dosing point and signal of PH value, it would use PID cascade stage control

10、algorithm with mathematical model of intelligent control to work out the controlling quantity. Running frequency of dosing pump is adjusted by transducer for the dosing quantity control automatically.加聯(lián)胺量的控制除手動(dòng)控制外， 也可進(jìn)行自動(dòng)控制： 根據(jù)加藥點(diǎn) 的N2H4 （或PH）、流量信號(hào)，按照PID串級(jí)控制算法結(jié)合智能控制 的數(shù)學(xué)模型計(jì)算出控制量， 通過變頻器調(diào)節(jié)加藥泵的運(yùn)行頻率， 從而控制

11、加藥量的大小達(dá)到自動(dòng)加藥的目的。It takes manual method of adding diamine while it could take automatic method. According to N2H4 (or PH) of dosing point and flow signal, it would use PID cascade stage control algorithm with mathematical model of intelligent control to work out the controlling quantity. Running freq

12、uency of dosing pump is adjusted by transducer for the dosing quantity control automatically.加磷酸鹽量的控制除手動(dòng)控制外， 也可進(jìn)行自動(dòng)控制： 根據(jù)加藥 點(diǎn)的P04 (或PH)、流量信號(hào)，按照PID串級(jí)控制算法結(jié)合智能控 制的數(shù)學(xué)模型計(jì)算出控制量， 通過變頻器調(diào)節(jié)加藥泵的運(yùn)行頻率， 從 而控制加藥量的大小達(dá)到自動(dòng)加藥的目的。It takes manual method of adding phosphate while it could take automatic method. According

13、 to PO4 (or PH) of dosing point and flow signal, it would use PID cascade stage control algorithm with mathematical model of intelligent control to work out the controlling quantity. Running frequency of dosing pump is adjusted by transducer for the dosing quantity control automatically.遠(yuǎn)程監(jiān)控 remote

14、通過計(jì)算機(jī)終端實(shí)時(shí)控制加藥量、計(jì)量泵的啟停以及對(duì)計(jì)量泵運(yùn) 行狀態(tài)、溶液箱液位進(jìn)行監(jiān)測(cè)。It would monitor the dose, the startup, stoppage and running stage of meter pump and the liquid level of solution tank by computer terminal real-time control.技術(shù)參數(shù)表parameter型加氨SJY A-125SJY A-200SJY A-300SJY A-600號(hào)加聯(lián)胺SJY LA-125SJY LA-200SJY LA-300SJ YLA-600加磷

15、酸鹽SJ YL-125SJ YL-200SJ YL-300SJ YL-600適用機(jī)組125MW 以125-200M亞臨界機(jī)組超臨界機(jī)組下機(jī)組W機(jī)組溶液箱容積立方米加藥方式自動(dòng)或手動(dòng)泵出加氨I.OMPa1.6MPa1.6MPa1.6MPa口壓加聯(lián)胺I.OMPa1.6MPa1.6MPa1.6MPa力加磷酸鹽12MPa18MPa25MPa30MPa泵出加氨40L/H40L/H40-60L/H40-60L/H口流加聯(lián)胺40L/H40L/H40-60L/H40-60L/H量加磷酸鹽30L/H30-40L/H30-40L/H40-46L/H組合形式箱兩泵、兩箱兩泵、兩箱二泵、兩箱四泵等typeadd in

16、g ammoniSJYA-125SJYA-200SJYA-300SJYA-600add ing diami neSJYLA-125SJYLA-200SJYLA-300SJYLA-600add ing phosphateSJYL-125SJYL-200SJYL-300SJYL-600Equipme nt appliedLower tha n 125MW units125-200MW unitsSubcritical unitssupercritical unitsSoluti on dime nsion0.5-1.5 cubic meterDosing methodAutomatic ot ma

17、nualThe pressure of pump outletadd ing ammoni1.0MPa1.6MPa1.6MPa1.6MPaadd ing diami ne1.0MPa1.6MPa1.6MPa1.6MPaadd ing phosphate12MPa18MPa25MPa30MPaThe flow of pump outletadd ing ammoni40L/H40L/H40-60L/H40-60L/Hadd ing diami ne40L/H40L/H40-60L/H40-60L/Hadd ing phosphate30L/H30-40L/H30-40L/H40-46L/Hpacked format1 tank 2 pumps, 2 tanks 2 pumps, 2