控制計劃程序文件

1、1 .Purposeandobjective2.Processdefinitions2.1 SCOPe2.2PrOCeSSreSPOnSibility2.3InVOlVedfUnCtiOnaldiViSiOnS2.4DefinitiOnS2.5MeaSUrabIeS3.0PrOCedUre3.1 COntrOIPlanfOrPrOtOtyPeS3.2COntrOIPlanfOrPre-IaUnCh3.3COntrOIPlanfOrPrOdction3.4PrOdUCtandPrOCeSSChangeSl relocationofproduction3.5ArChiVing4.Notesandr

2、emarks5.Otherapplicabledocumentsrevievfrom/從date/SignatUre口期/簽名1 .PurposeandobjectiveDUringPrOdUCtandPrOCeSSdeVelOPment,Gveryindividualproductionstepforproductmanufacturemustbeplannedinsuchawaythat> Ndherencetoallspecifiedproductcharacteristicsisguaranteedusingsntrolleaeconomicalsequences.> al

3、lplannedproduction,Sssemblyandtestingsequencesforaproductfromreceiptoftheproductionmaterialsthroughtodeliveryofthefinished> ChangeStOdeSCribedProdUCtiOnIaSSemblyandteStingSeqUenCeSareOnlyintrOdUCedfOlIOWingPriOraSSeSSmentandaPProval.TheCOntrOlPIaniSmaintainedaSaCOntrOIleddOCUmentthrOUghOUttheenti

4、rePrOdUCtiOnPeriOdandCanCOnSeqUentIybePreSentedtOtheCUStOmerZtOa2.0PrOCeSSdefinitiOnS2.1 SCOPeThedefinitiOnSCOntainedinthiSCentraIQUalityPrOCedUreareaPPliCableWOrIdWidetOalIAUtOmOtiVediViSiOnSandfaCtOrieS.(SeelMSVOlUmel _1.30r2.2PrOCeSSreSPOnSibiIity/fieldsofresponsibility> PrOCeSSreSPOnSibilityf

5、OrtheCOmPiIatiOn,assessment,Updatingjeleaseanddistributionofprototypecontrolplans(AandBsampIes)IieswitI> PrOCeSSreSPOnSibilityfOrtheCOmPiIatiOn,assessment,updating, releaseanddistributionofproductioncontrolplansforpre-launch(Csampl2.3InVOlVedfUnCtiOnaldiViSiOnSDeVeIOPmentdiViSiOnSWhiChPrOdUCeandS

6、UPPlySamPIeSOrPrOtOtyPeSfOrCUStOmerS(e.g.EEV,EEG1ELT) PrOdUCtiOnPlanningLOgiStiCSQUaIityManagementSUPPlierQUalityASSUranCe2.4DefinitiOnS> COntrOIPIan:SeelSOTS16949chap. andAnnexA> PrOdUCtiOnmateriaI:MateriaIWhiChiSUSedinthemanUfaCtUreOfPrOducts.> PrOtotypes:Prototypesareproductsmanuf

7、acturedundertheresponsibilityofDevelopmentandsuppliedtothecustomer.Parts,componen> Pre-IaUnChPrOducts:Pre-IaUnChPrOdUCtSarePrOdUCtSmanUfaCtUredUnderthereSPOnSibiIityOfPrOdUCtiOnPlanningfrOmPartSandCOmP> SerieSPrOducts:SerieSPrOdUCtSarePrOdUCtSmanUfaCtUredUnderthereSPOnSibilityOfPrOdUCtiOnmadef

8、rOmreIeaSedPartSandCOmPOne> Partgroups:ThiSdeSCribeSPartSOfaSimiIarnatUreWhiCharemanUfaCtUredUSingidentiCaIPrOCeSSStePS,e.g. Duroplastreflectorproductior> PrOdUCtfamilies:ThiSdeSCribeSdifferentVehiClemOdel-relatedheadlamptypessuchasHalogen,right-handdriveversionorhalogenleft-h;> PrOdUCthiSI

9、oryzThisisaproduct-SpecificdocumentationinwhichallmajorproductandprocesschangesarelistedinchronologicaIordervviU> SUbmiSSiOnIeVeIPPAP,VDAVolme2PPRprocess2.5MeaSUrabIeSNonedefined.3.0PrOCeSSSeqUenCeInaCCOrdanCeWiththeQMPlan(CP531 J1Controlplansmustbeproducedduringtheproductdevelopmentprocess-Adist

10、inctionmustbemadebetween:> COntrOIPlanfOrPrOtOtyPeS> COntrOIPlanfOrPre-IaUnChPrOdUCtS> COntrOIPlanfOrSerieSPrOCiUCtS Thesedifferentcontrolplanstakeintoconsiderationdifferentproduction1SssemblyandteststepsdependingontheproductdeveIopmentphase. Acontrolplancanreferto:> PartgrOUPS(e.g.Durop

11、lastreflectorproduction)> PrOdUCtfamilieS(e.g.left-handdriveandright-handdriveheadlampsofthesametype) TheCOnditiOnfOrthiSiSthattheSearePrOdUCedWithintheframeWOrkOfidentieaIPrOCeSSeSattheSameIOCatiOnandthattheyeaChtakeintOCOnSideratiOn Remark1:IntheCaSeOfCOntrOlPIanSfOrPartgrOUPSICaremUStbetakentO

12、enSUrethatifaCOntrOlPlanaIreadyeXiStSIthereqUirementSfOrneWlyaddedPrOdUCtSaret SChematiCStrUCtUreOftheCOntrOIPlan:A) PrOdUCtidentifieatiOninfOrmatiOnSUChaS> PrOdUCtname,vehicletype> ALitemnumberandrevisionstatusandifrequiredcustomeritemnumberandreIeasestatus.> ALPrOdUCtiOnPIantI(PIantidenti

13、fiCatiOnDUNSNo.)> AUthOrandinVOlVedteam> ReIeaSe(byinvolvedorganization,Customerifrequested)> PrOCeSSdeSignatiOn(e.g.assembly)> TyPeOfCOntrOIPlan(PrOtOtyPe,pre-launchorproduction)B) PrOCeSSStePSmUStbeliStedandindiCated:> AllPrOdUCtCharaCteriStiCSinfIUenCedbythePrOCeSSand"Specialp

14、roductcharacteristics"> AIlPrOCeSSCharaCteriStiCStObemOnitOredand"specialprocesscharacteristics"C) FOraIICharaCteriStiCSIthemethOdSandaCtiOnSfOrPrOCiUCtandPrOCeSSntrolmustbedefined.Thisrelatesto:> TargetValUeSWithtOIeranCe> TeStmethOdS> TeStfreqUenCieSWithrandOmSamPIeSiZe&

15、gt; COntrOImethOd> ReCOrdingOfreSUItS> Actionsincaseofnon-conformance,i.e.reactionplanandcorrectiveactionplanRemark1:IntheCOntrOIPlan,specialcharacteristicsmustbemarkedwiththesymbolrequestedbythecustomer(ISOTS169497.3,2.3).lfnocustomerrequestexisRemark2:IfreqUeStedbytheCUStOmer,thecustomer,sfo

16、rmsmustbeusedfordrawingupthentrolplan.Remark3:Onprocessacceptancereleaseofaproduct,asarulecustomersrequestsubmissionlevel3.AnagreementmustbereachedwiththecustomerregardinRemark4:TheCOntrOlPIandOeSnOtrePIaCetheWOrkandinSPeCtiOninStrUCtiOnSfOreaChindiVidUaIPrOCeSSSteP.However,Iheircontentsformthebasis

17、forthecont TheinSPeCtiOninStrUCtiOnSdeSCribetheindiVidUaIteStandinSPeCtiOnmethods.3.1 COntrOlPIanfOrPrOtOtyPeSIfthecustomerrequestsaprototypecontrolplanjhenthecustomerlSstipulationsmustbetakenintoaccountforthis.TheALStandardfOrPrOtOtyPentrolplanscomprisesorder-specificdocumentationwith:> SamPIeOr

18、der(requirementcatalogue,partslist, productionstepsinprototyping)> TeStSheetfOrthePrOdUCtSamPIe> DOCUmentatiOnOfreSUltS> IfaPPliCabIeindiCatiOnOfthedeVelOPmentStatUS/Softwarestatusforelectronics.> Ifapplicableconcessionwheresampleshavetobedelivereddespitenon-Conformance.ThePrOtOtyPentrol

19、planiscompiledandreleasedbythedeliveringdevelopmentdepartment,e.g Jig htprototypebyELT,electronicprototypebyEEG,3.2COntrOlPIanfOrPre-IaUnChTheStrUCtUreOfthePre-IaUnChCOntrOIPIanmUStbedraWnUPinaCrdancewiththelSOTS16949stipulations(seeAnnex1 Jandsubsequentprociuctio> ThePre-IaUnChCOntrOlPlanmUStCOn

20、tainCOntrOlaCtiOnSandreaCtiOnPIanSfOrtemPOraryPrOdUCtiOnandteStStePS.(SeeAnneXland2)> Itisadmissibletoproducedifferentcontrolplansforpre-Iaunchproductionprocessesandassemblyprocesses.> ThePrOdUCtandPrOCeSSntrolmethodswhichdeviatefromproductionmustbespecified.> ThePre-IaUnChCOntrOIPIanmUStbe

21、COntinUOUSlyadjUStedinaCCOrdanCeWithadVanCingPrOdUCtandPrOCeSSmatUrityandaSSignedtOtheSUl ThebaSiSfOrCOmPiIatiOnOftheCOntrOIPIanarefindingSfrOmtheFMEAS,QRCsjnformationfromthedrawing,testspecifications,IMSprocedures,theta Remark:TemPOraryPrOdUCtiOnandteStStePSaredefinedaSPrOdUCtiOnandteStStePSdeViati

22、ngfrOmPrOdUCtion.(e.g.Productionandtestfacilitiesnotyetreleased).PrOdUCtiOnPlanningiSreSPOnSiblefOrCOmPiIatiOnOftheCOntrOlPlan.ltcrdinatestherelevantcontributionstothecontrolplanfromotherdivisions,sue> MaintenanCe,e.g.preventivemaintenance,repairsofmachines.fi Xturesandtools> LOgiStiCS,e.g.tra

23、nsportandstorage,incominggoods> SUPPlierQUalityASSUranCee.g.inspectionplansforreceivinginspections> QUaIityMductaudit,pre-launchtesting,ReIeaSeiSPerfOrmedbythereSPOnSibleHeadOfQUaIityManagementfOmeWPrOdUCtSZtheQuaIityManagerofapIant.3.3COntrOlPIanfOrPrOdUCtiOnOnCePrOCeSSValidat

24、iOniSCOmPIetelallPrOdUCtiOnandteStStePSfrOminminggoodstogoodsdispatchmustbedrawnupanddocumentedinchronoloReleaseisissuedbytheresponsible:- HeadOfQUalityManagementinthePIantancl- HeadOfPrOdUCtiOnPIanningIASSembIy/Pre-IaunchProduction3.4PrOdUCtandPrOCeSSChangeS,relocationofproductionTheCOntrOlPIanSmUS

25、tdOCUmenttheCUrrentPrOdUCtandPrOdUCtiOnStatUS.Thisencompassesupdatingofthecontrolplanincaseof:- AIlPrOCeSSChangeSand- PrOdUCtChangeSWithrePerCUSSiOnSOntheCOntrOIPIanRemark:Relocationofproductiontoanewlocationalwaysconstitutesaprocesschange.3.5ArChiVingAIIPrOtOtyPentrolplansmustberetainedforatleast37

26、yearsintheresponsibledepartment.Pre-IaUnChandPrOdUCtiOnCOntrOlPIanSmUStberetainedfOratleaStl Syearsfollowingproductiondiscontinuationintheresponsibledepartment.Inthecaseofrelocatedproduction1SllcontrolplansmustberelocatedatthesametimeandkeptatthenewIocation.4.NotesandremarksISSUe2: Completelyrevised

27、andadjustedinlinewithISOZTSI 69495.OtherapplicabledocumentsAnnex/AnlageIAnneX/附件 2:EXamPleSOfCOntrOImethOdsj制方法的例子COntrOImethods/ 控制方法Document/ 文件Record/ 記錄Process/PrOdUCt/產(chǎn) 品ReCeiVinginSPeCtion/接受的檢査InSPeCtiOnPlan/檢查計劃I nspectionreport/ 檢査報XSet-UPSPeCifiCations/ 建立規(guī)范Set-UPplan/ 編寫計劃ReCOrdSaUtOmatiC

28、ally OrmanUally/ 自動或人工記錄XF i rstprod UCedPa rtrelease/ 首批生產(chǎn)的零部件的發(fā)布SetterCheCklist/ 首批生產(chǎn)者名單ReCOrdSaUtOmatiCally OrmanUally/ 自動或人工記錄XXCalibratiOnWithGOandNOGOSam PleSfOrteStingfaCilitieS e.g.100%IeakteSting/ 測試設備能的例子，分為正常運 行和不能正常運行CalibratiOninStrUCtiOnsampl e 類別劃分或抽樣ReCOrdSaUtOmatiCally OrmanUally/ 自

29、動或人工記錄XCalibratiOnWithGOandNOGOSam Plesforemployeeinstruction. e.g.visualquality/員工指導的例子，分為能正常操 作和不能正常操作的CalibratiOninStrUCtiOnsampl e/ 類別劃分或抽樣Rerds 記錄XWOrkandinSPeCtiOninStrUCtions?/ 工作和檢査指導Set-UPPIa n/編寫計劃T raini ngrecords/培 訓記XXPOkaYOkemethods/ POkaYOke 方法SetterCheCklist/創(chuàng)建者名單XXPrOCeSSCOntrOl -Processparameters/ 工藝控制工藝參數(shù)COntrOlChartS9Densityofflowcoatingpaint/ 控制圖 如.流圖涂料的密度ReCOrdSaUtOmatiCally OrmanUally/ 自動或人工記錄XPrOCeSSCOntrOl -Productparameters/ 工藝控制產(chǎn)品參數(shù)