RFX公司介紹Company-Profile(減震器油封)課件

1、公司介紹 COMPANY PROFILE煙臺(tái)潤(rùn)蚨祥油封有限公司YANTAI RFX OIL SEAL CO.,LTD.公司概況Overview of Company煙臺(tái)潤(rùn)蚨祥油封有限公司成立于2000年,是集橡膠油封、PTFE油封、高壓油封等產(chǎn)品的研發(fā)、制造于一體的專業(yè)化公司,年設(shè)計(jì)生產(chǎn)能力密封件8000萬件、聚氨酯制品1000萬件。 公司擁有減震器油封、發(fā)動(dòng)機(jī)油封、氣門油封、傳動(dòng)系統(tǒng)油封、車橋油封、轉(zhuǎn)向系統(tǒng)油封、軸承油封、液壓缸油封共八個(gè)系列產(chǎn)品1700多種規(guī)格。 Yantai RFX Oil Seal Co., Ltd. was founded in 2000 specialized in

2、 rubber seals, PTFE seals, high pressure seals with designing, developing and producing all in one. The annual production capability reach to 80 million pieces of sealing product and 10 million pieces of PU product.RFXs products vary from eight series including oil seal for shock absorber, engine, v

3、alve stem, transmission system, axle , steering system, bearing and PU product for hydraulic cylinder with more than 1700 different products. 地理位置 Location座落于膠東半島美麗的梨鄉(xiāng)山東萊陽(yáng)，距煙臺(tái)、青島空港各約90km，交通便利。RFX is located in Laiyang city, which is respectively 90 km away from Yantai and Qingdao airport with conven

4、ient transportation成立 Established In 2000員工 Employees 480工程技術(shù)人員 Engineers 50占地面積 Occupied Land 27482 m 總建筑面積 Building Area 13380 m 固定資產(chǎn) Fixed Assets Over 6M USD潤(rùn)蚨祥公司的基本情況General Information for RFX潤(rùn)蚨祥公司的基本情況General Information for RFX研發(fā)基地R&D Base生產(chǎn)基地 Production Base公司的發(fā)展歷史Company Development History

5、2000年8月成立萊陽(yáng)市潤(rùn)蚨祥密封件廠2003年10月更名為煙臺(tái)潤(rùn)蚨祥油封有限公司2003年投資1500萬元興建二期工程,2005年正式投產(chǎn)2009年投資1.5億元興建青島潤(rùn)蚨祥密封技術(shù)有限公司Laiyang RFX Sealing Product Works was founded in August, 2000;RFX Oil Seal Co., Ltd. wasrenamed in October, 2003;15 million yuan was invested in 2003 to build the second phase project, formally put into

6、operation in 2005;150 million yuan was invested in 2009 to build the QingDao RFX. On Dec 28th, 2008 RFX Oil Seal invested to establish Qingdao RFX Sealing Technology Co., Ltd in Qingdao Export Industry Zone Sup- porting Industry zone. The total investment is up to 156 million RMB covering land area

7、40520 . RFX stepped forward to international first level sealing product manufacturing enterprise. 2008年12月28日，位于青島出口加工區(qū)配套產(chǎn)業(yè)區(qū)，由煙臺(tái)潤(rùn)蚨祥油封有限公司投資成立的青島潤(rùn)蚨祥密封技術(shù)有限公司正式啟動(dòng)，項(xiàng)目總投資1.56億元人民幣，總占地面積40520平方米。該項(xiàng)目的啟動(dòng)，潤(rùn)蚨祥油封朝著做強(qiáng)做大品牌、成為國(guó)際一流密封制品研發(fā)制造企業(yè)的方向又邁出了堅(jiān)實(shí)的一步。公司的發(fā)展歷史Company Development History主要客戶Main customers發(fā)動(dòng)機(jī)Engin

8、e 齒輪箱Gearbox車橋Vehicle Axle氣門閥桿Valve Stem汽車減震器Shock Absorber摩托車減震器Shock Absorber濰柴動(dòng)力 Weichai Power江淮汽車 JAC Auto一汽車橋FAW Vehicle Axle吉利汽車Geely Auto重慶中意ChongqingZhongyi江門豪爵JiangMen HaoJue一汽大柴道依茨 FAW Dachai Deutz上汽齒輪SAGW沈陽(yáng)金杯 Shenyang Jinbei Auto濰柴動(dòng)力 Weichai Power上海匯眾薩克斯Shanghai Sachs Huizhong江蘇明星JiangSu

9、MingXing吉利汽車 Geely Auto 東風(fēng)變速箱Dongfeng Gearbox安凱曙光福田Ankai-Shuguang-Foton Vehile Axle一汽大柴道依茨 FAW Dachai Deutz天津天德Tianjin Tiande凱邇必拓普KWT奇瑞汽車Chery Auto杭州ZF ZF(Hangzhou)柳州方盛Liuzhou Fangsheng Axle印度AL公司Ashok Leyland Auto(India)河南淅川Henan Xichuan張家港振龍ZhangJiaGang ZhenLong印度AL公司Ashok Leyland Auto(India)吉利汽車

10、Geely Auto美國(guó)AAMAmerican Axle & Manufacturing德國(guó)AMPAMPGermany隆昌山川Longchangshanchuan佛山愛米斯Foshan ABC Suspension業(yè)務(wù)發(fā)展 Business Development年銷售量/銷售額（單位：萬只/萬元）Annual Sales Volume/Amount(Unit:10,000pc/10,000yuan)業(yè)務(wù)發(fā)展 Business Development時(shí)間類別2009年16月2009年712月2009年全年度2010年14月2009年7月2010年4月預(yù)計(jì)2009年7月2010年6月汽車骨架油封

11、710804151466914731768全膠油封163198361196394473合計(jì)8731002187586518672240單位：萬只據(jù)統(tǒng)計(jì)，2009年全年全國(guó)汽車產(chǎn)量為1350萬輛，裝減震器5400萬只；2009年潤(rùn)蚨祥銷售汽減油封1875萬只，按估計(jì)，約有50%用在主機(jī)市場(chǎng)，約有50%用在售后及出口市場(chǎng)，即有約900萬只用在主機(jī)；潤(rùn)蚨祥油封的主機(jī)市場(chǎng)供貨率約為17%。2010年前四個(gè)月全國(guó)生產(chǎn)汽車560萬輛，裝減震器2240萬只；潤(rùn)蚨祥銷汽減油封865萬只，按50%用在主機(jī)來估計(jì)，則市場(chǎng)占有率約為19%。汽減油封市場(chǎng)占有率分析組織機(jī)構(gòu)Organization Structure組

12、織機(jī)構(gòu)Organization Structure人員結(jié)構(gòu)Organization Structure人員分布 Employees Distribution技術(shù)合作 Development Methods 建立具有世界同行業(yè)著名企業(yè)的技術(shù)人員參與的研發(fā)團(tuán)隊(duì)Establish R&D Team composed of the technological members from world famous company青島科技大學(xué)、北京化工大學(xué)進(jìn)行技術(shù)支持Technique support from Qingdao University of Science & Technology, Beij

13、ing University of Chemical Technology與航天42所在密封件方面進(jìn)行合作研發(fā)Cooperate with 42 Space Flight Research Institute in sealing product development與兵器工業(yè)部53所在密封件的實(shí)驗(yàn)、測(cè)試方面進(jìn)行廣泛合作Cooperated with the 53 Institute, Weapon Industry Ministry in experiment and test of the seals 技術(shù)研發(fā) Development and ResearchCAD/Pro-E計(jì)算機(jī)設(shè)計(jì)

14、系統(tǒng) CAD/Pro-E System 完善的設(shè)計(jì)、實(shí)驗(yàn)標(biāo)準(zhǔn) Perfect standard for design and test 來自歐洲的產(chǎn)品設(shè)計(jì)理念 New design idea from Europe可滿足多種需求的特種膠料 Special compound to meet different requirements實(shí)驗(yàn)測(cè)試能力 Test ability完善的試制體系 Perfect trial-manufacture system 高精度模具制造能力(回流紋制造) Mold manufacture ability (Helix) 特色產(chǎn)品介紹 Special Product耐

15、高壓、耐低溫減震器油封：公司致力于對(duì)各種不同結(jié)構(gòu)和橡膠的研究，以滿足當(dāng)前市場(chǎng)上不同應(yīng)用的要求。其耐壓范圍為0.6-12Mpa，耐溫范圍為-40-150，廣泛應(yīng)用于汽車、摩托車和其他重載車輛。Shock Absorber Oil Seal of Bearing High Pressure and Low Temperature: RFX commits itself to researching different structures and rubbers to meet the requirement of different application in the market. Its

16、scope of compression resistance is 0.6-12 Mpa. And its scope of temperature resistance is -40-150,which is widely used in auto, motorcycle and other heavy duty trucks.特色產(chǎn)品介紹 Special Product 高壓重載減震器油封 應(yīng)用于大阻尼，高內(nèi)壓的載重汽車減震器。最大阻尼力可達(dá)20000N，最高內(nèi)壓可達(dá)12Mpa。 High Pressure Heavy Duty Shock Absorber Oil Seal It is

17、 applied to big damp, high inner pressure shock absorber of heavy duty auto. The biggest damp can reach 20000N and highest inner pressure will be 12Mpa.高壓油封特色產(chǎn)品介紹 Special ProductEESS油封密封原理:利用橡膠彈性唇口, 降低摩擦扭矩.其特點(diǎn):1.比PTFE油封減少了60%起動(dòng)摩擦扭矩;2.比橡膠唇口彈性體油封減少了47%摩擦扭矩;3.比PTFE具有良好的氣密性;4.提高耐磨性.Sealing concept that

18、utilize an elastomeric lip to reduce frictional torque significantly60% lower starting frictional torque than traditional PTFE seal;47% lower frictional toque than traditional elastomeric seal;Excellent air sealability compared with PTFE;Improved wear resistance.特色產(chǎn)品介紹 Special Product PTFE油封PTFE oil

19、 seal 第3代 The third generation第4代 The fourth generationPTFE油封：通常應(yīng)用于發(fā)動(dòng)機(jī)曲軸等高速油封，其特點(diǎn)為：PTFE oil seal: Usually used in high speed shaft such as engine crankshaft. Its features: 摩擦系數(shù)小，抗干摩擦性能好 Little frictional coefficient; good performance of dry friction resistance.高的化學(xué)介質(zhì)抵抗性 High repellency of chemical m

20、ediator使用溫度范圍廣，在-120+250都能保證可靠密封 Wide temperature scope: -120+250PTFE材料與ACM橡膠采用粘接式。為提高防塵效果，防塵唇可采用毛氈或無紡布?，F(xiàn)在已經(jīng)開發(fā)到第4代產(chǎn)品PTFE and ACM bond together. In order to improve the dustproof effect, dustproof lip is designed made of felt or non-woven fabrics. Now the 4th generation product has been developed.特色產(chǎn)

21、品介紹 Special Product重載組合油封：適用于外界環(huán)境惡劣的場(chǎng)合，同時(shí)起到對(duì)軸的保護(hù)，對(duì)軸的加工要求不高，主要用于重載車橋、拖拉機(jī)和農(nóng)用機(jī)械油封。Combined oil seal for heavy duty: is fit for violent working condition, and protects the axle, with low requirement of axles manufacture. mainly used in heavy duty trucks, tractors and agricultural machinery.PTFE組合油封:集動(dòng)密封

22、與防塵于一體，避免了裝配中對(duì)唇口的損傷，同時(shí)降低了軸的制造成本。適用于防塵效果較高的高速旋轉(zhuǎn)的條件下使用。Combined PTFE oil seal: It is dynamic sealing and dustproof all in one. It can avoid hurting lips during assembling so as to reduce the cost of dealing the axle surface, which is fit for high speed rotation under thick dust.特色產(chǎn)品介紹 Special Product耐

23、高壓氣門油封：在現(xiàn)有技術(shù)上增加氣唇口，既能保證油封維持一定的滲漏量，又能防止燃燒室內(nèi)氣壓過大造成主唇口失效。氣唇口與氣門桿適度過盈配合，有效的增強(qiáng)了對(duì)燃燒室內(nèi)的氣壓的升高的適應(yīng)能力。 Valve stem oil seal with the gas lip: Based on current technology, gas lip is increased, which can guarantee moderate oil leakage and avoid main lip failure caused by excessive combustion chamber pressure. Th

24、ere is a tight fit properly between the gas lip and the valve rod to enhance the adaptability to the pressure increasing inside the chamber.理計(jì)室一角 Corner of Science and Measurement檢測(cè)實(shí)驗(yàn)設(shè)備 Inspection & Testing Facilities 公司擁有完善的橡膠材料檢測(cè)、模具檢測(cè)、產(chǎn)品性能試驗(yàn)儀器、設(shè)備100多臺(tái)套，能有效的對(duì)材料入廠、過程產(chǎn)品、最終產(chǎn)品做全面的檢測(cè)和實(shí)驗(yàn)。Company owns ove

25、r 100 machines for testing the rubber material, mould, product performance so that we can test the incoming material, processing products and final products roundly.全套橡膠測(cè)試儀器橡膠老化，耐油，環(huán)境試驗(yàn)低溫試驗(yàn)箱高速油封臺(tái)架試驗(yàn)機(jī)徑向力測(cè)量?jī)x摩擦力測(cè)定儀彈簧拉力實(shí)驗(yàn)機(jī)骨架壓力強(qiáng)度實(shí)驗(yàn)機(jī) 回流紋檢測(cè)儀 檢測(cè)設(shè)備 Inspection Facilities 無轉(zhuǎn)子硫化儀Rubber Non-rotor Vulcameter 門尼粘度

26、儀Mooney Viscosimeter 耐臭氧老化箱Ozone Ageing Tester低溫脆性儀Low Temperature Brittleness Tester檢測(cè)設(shè)備Inspection Facilities檢測(cè)設(shè)備Inspection Facilities 回流紋檢測(cè)儀 Helix Testing Apparatus 高低溫萬能試驗(yàn)機(jī)Computer Controlling High-low Temperature Tester 數(shù)顯投影儀 Digital Measuring Projector檢測(cè)設(shè)備Inspection Facilities 數(shù)字式萬能工具顯微鏡Digital

27、 Universal Tool-makers Microscope檢測(cè)設(shè)備Inspection Facilities 油封唇口徑向力測(cè)定儀Oil Seal Lip Radial Force Tester 油封摩擦力測(cè)定儀Oil Seal Friction Force Tester旋轉(zhuǎn)油封性能試驗(yàn)臺(tái)Rotary oil seal test machine產(chǎn)品實(shí)驗(yàn)設(shè)備Product Testing Facilities 小型雙動(dòng)試驗(yàn)臺(tái)Small double movement test machine產(chǎn)品實(shí)驗(yàn)設(shè)備Product Testing Facilities氣門油封試驗(yàn)臺(tái)Valve Stem

28、 Oil Seal Testing rig泥水試驗(yàn)臺(tái)Heavy Water Tester產(chǎn)品實(shí)驗(yàn)設(shè)備Product Testing Facilities高低溫旋轉(zhuǎn)試驗(yàn)臺(tái)High and Low Temperature Rotary Tester設(shè)備特點(diǎn)：將整個(gè)旋轉(zhuǎn)試驗(yàn)裝置放于密閉的試驗(yàn)箱內(nèi)，可以完全模擬油封的實(shí)際工作環(huán)境，測(cè)試油封在極端環(huán)境條件下（-60+250 ）的耐久試驗(yàn)性能。制造能力Manufacture Capacity 擁有先進(jìn)的模具制造、骨架表面處理、配投料防錯(cuò)、煉膠、硫化、修邊、氣門油封自動(dòng)套簧檢簧機(jī)、恒溫恒濕儲(chǔ)存等設(shè)備、設(shè)施。 RFX is equipped with mold

29、 manufacturing, metal surface treatment, defensive batching and feeding system, rubber refining, vulcanization, trimming, automatic assembling and inspecting spring for valve oil seal, constant temperature and humidity warehouse for compound.主要模具制造設(shè)備Main Manufacture Facilities for Mold 公司擁有模具加工設(shè)備14臺(tái)

30、套，精密數(shù)控車床5部，表面修飾設(shè)備3臺(tái)套，回流紋加工設(shè)備1臺(tái)，電火花設(shè)備1臺(tái)，線切割1臺(tái)。Company owns 14 mold manufacture equipments, 4 precision digital lathes, 3 surface trimming equipments，1 machine for helix，1 CNC electrical discharge machine,1 CNC wire-cut machine.數(shù)控車Digital lathe 數(shù)控雕刻機(jī) CNC engraving machine主要模具制造設(shè)備Main Manufacture Facil

31、ities for Mold 電火花加工機(jī) CNC electrical discharge machine高速線切割加工機(jī) CNC wire-cut machine 配投料防錯(cuò)系統(tǒng)Defensive Batching and Feeding System主要橡膠生產(chǎn)設(shè)備Main Production Facilities for Component具備4大防錯(cuò)功能的先進(jìn)的配投料防錯(cuò)系統(tǒng)能有效的避免橡膠材料的配合錯(cuò)誤和投放錯(cuò)誤。Adopt advanced defensive system with 4 main anti-error function to avoid any mistake

32、 during batching and feeding.主要橡膠生產(chǎn)設(shè)備Main Production Facilities for Component煉膠密煉生產(chǎn)線 Rubber-refining Mixing Production Line預(yù)成型機(jī)2臺(tái),其中1臺(tái)巴維爾預(yù)成型機(jī),有效的保證了膠坯的質(zhì)量穩(wěn)定性Two preformers including a BWL brand to assure stable quality of compound blank.主要橡膠生產(chǎn)設(shè)備Main Production Facilities for Component 精密預(yù)成型機(jī)Precision

33、 Preformer 全自動(dòng)磷化線 Auto Phosphating Line骨架表面處理的全自動(dòng)磷化線一條；拋丸機(jī)一臺(tái)；日處理骨架20萬只Auto phosphating line together with a abrator to process 200,000 metal cases daily.公司擁有進(jìn)口真空油封硫化機(jī)86臺(tái)。其中80T的22臺(tái)，110T的62臺(tái)，200T的2臺(tái)，能保證日產(chǎn)油封20萬件。RFX owns 86 imported vacuum vulcanizers, including 22 sets of 80T,62 sets of 110T and 2 set

34、s of 200T to ensure a production capacity of 200,000pcs oil seals daily.主要生產(chǎn)設(shè)備Main Production Facilities真空硫化機(jī)Vacuum Vulcanizer公司擁有進(jìn)口抽真空全自動(dòng)油封修整機(jī)28臺(tái)。We owns 28 imported automatic vacuum seal trimmers.主要生產(chǎn)設(shè)備Main Production Facilities抽真空油封修整機(jī)Vacuum Trimmer體系證書System Verification2002年7月通過ISO9001:2000國(guó)際質(zhì)量

35、體系認(rèn)證； It passed ISO9001:2000 Quality Verification in July,2002;2004年12月通過ISO/TS16949:2002國(guó)際質(zhì)量體系認(rèn)證； It passed ISO/TS16949:2002 International Quality System Verification;2007年11月通過ISO/TS16949:2002體系換證審核； It passed ISO/TS16949:2002 renewal verification in November, 2007;2009年11月通過ISO14001環(huán)境體系認(rèn)證 It pass

36、ed ISO14001 Environment Management System Verification.品質(zhì)保證 Quality Control品質(zhì)保證 Quality Control外部表現(xiàn) Market Display客戶按時(shí)交貨率100%;市場(chǎng)反饋故障品率300ppm;顧客投訴30次/年。Deliver rate to customer in time=100%;Market feedback rate for fault product 300ppm; Customer complaint rate30 times/year. 2010年質(zhì)量目標(biāo)Quality Target in

37、 2010品質(zhì)保證 Quality Control內(nèi)部控制 Internal Controlling(生產(chǎn)過程不合格品率Reject rate in the course of production)減震器油封、液壓缸油封10000ppm;發(fā)動(dòng)機(jī)油封、氣門油封、傳動(dòng)系統(tǒng)油封、車橋油封、轉(zhuǎn)向系統(tǒng)油封、軸承油封30000ppm。Shock absorber and hydraulic cylinder oil seal 10000ppm;Engine, valve stem, transmission system, axle, steering system and bearing oil se

38、al30000ppm. 2010年質(zhì)量目標(biāo)Quality Target in 2010品質(zhì)保證 Quality Control減震器油封30天內(nèi)送樣（含500小時(shí)試驗(yàn)）；液壓缸油封、發(fā)動(dòng)機(jī)油封、傳動(dòng)系統(tǒng)油封、車橋油封、轉(zhuǎn)向系統(tǒng)油封、軸承油封45天內(nèi)送樣；結(jié)構(gòu)特殊的產(chǎn)品與顧客約定，按合同約定執(zhí)行。Deliver shock absorber oil seal sample within 30 days;Hydraulic cylinder, engine, transmission, axle, steering and bearing oil seal sample within 45 day

39、s;Product with special structure is carried out according to agreement with customer. 產(chǎn)品開發(fā)周期Development Period模具管理控制 Mould Management Control品質(zhì)保證Quality Control印模檢測(cè)模具復(fù)雜尺寸:采用進(jìn)口速凝精細(xì)硅膠，判斷模具零件的符合性。Inspecting moulage from complex mould:Imported quick coagulation fine silicon rubber is adopted to judge mo

40、uld and product compliance.影像測(cè)量?jī)xImage projector模具管理庫(kù)一角Corner of Mould Warehouse 每個(gè)合格模具號(hào)均建立檔案 模具標(biāo)識(shí)唯一 每個(gè)合格模具都 有使用次數(shù)記錄 每個(gè)合格模具都有維護(hù)記錄 模具報(bào)廢記錄品質(zhì)保證Quality ControlEvery qualified mould has been filedMould mark is exclusiveEvery qualified mould has record for use times Every qualified mould has maintenance records Rejected mould is recorded