花灑水箱開發(fā)項(xiàng)目可行性評(píng)估

花灑水箱開發(fā)項(xiàng)目可行性評(píng)估2目錄············································3項(xiàng)目評(píng)估開展思路·····································4水箱市場(chǎng)調(diào)查2011····························6項(xiàng)目實(shí)施切入點(diǎn)選定····································7切入品番采購(gòu)成本····································8-9水箱技術(shù)標(biāo)準(zhǔn)與品質(zhì)要求水箱主要組件······································10-13水箱配件的技術(shù)要求···································14全部自制可行性評(píng)估全部自制水箱組裝工藝評(píng)估························16-17組裝工藝策劃與人力評(píng)估·······························183全部自制設(shè)備投入評(píng)估·····························19-20注塑、裝配人力投入評(píng)估·····························21舊算法成本投入評(píng)估······························22-23新算法成本投入評(píng)估······························24-25全部自制方案優(yōu)劣對(duì)比·······························26部分自制評(píng)估部分自制方案思路與圖片···························27-32部分自制工藝評(píng)估··································32設(shè)備投入評(píng)估····································33-34舊算法成本投入評(píng)估·································35新算法成本投入評(píng)估·································36部分自制優(yōu)劣對(duì)比····································37三種方案比較評(píng)價(jià)各方案成本對(duì)比···································38-39三種方案評(píng)估·······································404項(xiàng)目背景公司戰(zhàn)略：走整體衛(wèi)浴路線現(xiàn)行狀況：定單量較大市場(chǎng)需求量全部外購(gòu),故利潤(rùn)空間小。董事長(zhǎng)決定：為了完善集團(tuán)定位、爭(zhēng)取低成本和公司形象故決定開發(fā)水箱生產(chǎn)。5項(xiàng)目開展思路由于公司剛剛涉足水箱開發(fā)生產(chǎn)領(lǐng)域，需不斷積累生產(chǎn)開發(fā)經(jīng)驗(yàn)；本項(xiàng)目計(jì)劃先從集團(tuán)內(nèi)部已有市場(chǎng)入手，先評(píng)估其中典型兩款，確認(rèn)其可行性。6階段一

水箱市場(chǎng)調(diào)查71、2011年集團(tuán)水箱訂單狀況分析82、集團(tuán)訂單狀況排列圖與項(xiàng)目實(shí)施切入點(diǎn)選定1、HH169為去年促銷銷售量，往年銷量并不穩(wěn)定2、故將評(píng)估HH108、hh40002兩款轉(zhuǎn)為內(nèi)制的可行性。93、2010年、2011年HH1008、HH40002采購(gòu)成本2010年2011年型號(hào)年銷售量采購(gòu)價(jià)（含稅）采購(gòu)價(jià)（不含稅）銷售價(jià)年銷售量采購(gòu)價(jià)（含稅）采購(gòu)價(jià)（不含稅）銷售價(jià)HH008434435243.1671.97539355243.1678.86HH400022631655.1045.7370.282767155.1045.7376.1210階段二

水箱技術(shù)標(biāo)準(zhǔn)與品質(zhì)要求111、水箱主要組件水箱箱體、上蓋配件12進(jìn)水閥排水閥13進(jìn)水閥排水閥按鈕排水閥142、水箱配件的技術(shù)要求15階段三

水箱可行性評(píng)估16方案一全部自制可行性評(píng)估171、全部自制水箱組裝工藝評(píng)估182、全部自制水箱組裝工藝策劃項(xiàng)目節(jié)拍（秒）人力（人）產(chǎn)能（秒/人·套）工時(shí)成本（元/天）單價(jià)（元）進(jìn)水閥組裝1505750701.45排水閥組裝1205600701.16水箱組裝308240700.46組裝成本合計(jì)：￥3.07193、全部自制水箱注塑與組裝設(shè)備投入評(píng)估650噸注塑機(jī)需外購(gòu)，單價(jià)約100萬，其他噸位機(jī)臺(tái)目前均有且可以滿足該兩款的生產(chǎn)需要組裝進(jìn)水閥、排水閥試水機(jī)二臺(tái)：48000×2=￥96000水箱功能檢測(cè)機(jī)、壽命測(cè)試機(jī)各一臺(tái)，成本約12萬。模具開發(fā)與制作投入成本：￥1130000合計(jì)成本投入：234.6萬204、全部自制水箱注塑工藝與人力評(píng)估水箱全部自制方案設(shè)備與人力評(píng)估序號(hào)穴數(shù)穴噸位成型周期操作人員年訂單量日訂單需求量日生產(chǎn)時(shí)間日機(jī)臺(tái)使用率日需求人力（人/天）殼體1*11650T11029030030433440.00.421.7外殼1*11120T8029030030424320.00.311.2彎管1*22120T601903003049120.00.120.2直管1*22120T601903003049120.00.120.2左右裝飾按鈕2*24120T451903003043420.00.040.1左右支撐架2*24120T301903003042280.00.030.1墻扣1*22160T281903003044256.00.050.1閥座1*22160T651903003049880.00.120.2帽蓋1*88160T25190300304950.00.010.0按鈕裝飾殼1*22160T301903003044560.00.060.1鎖緊外殼1*22160T351903003045320.00.070.1鎖緊蓋1*22160T351903003045320.00.070.1按鈕條1*44160T251903003041900.00.020.0調(diào)節(jié)蓋1*22160T351903003045320.00.070.1鎖緊蓋2*24160T281903003042128.00.030.1裝飾蓋1*22160T351903003045320.00.070.121序號(hào)穴數(shù)穴噸位成型周期操作人員年訂單量日訂單需求量日生產(chǎn)時(shí)間日機(jī)臺(tái)使用率日需求人裝飾蓋1*22160T351903003045320.00.070.1進(jìn)水套管1*22160T351903003045320.00.070.1進(jìn)水本體1*22160T401903003046080.00.080.2鎖緊螺母1*44160T381903003042888.00.040.1過氣拴+固定盤2*24160T251903003041900.00.020.0進(jìn)水主體蓋1*22200T451903003046840.00.090.2進(jìn)水接頭1*22200T351903003045320.00.070.1進(jìn)水內(nèi)接管1*22200T351903003045320.00.070.1調(diào)節(jié)臂1*2290T301903003044560.00.060.1調(diào)節(jié)桿1*4490T281903003042128.00.030.1按鈕殼1*2290T401903003046080.00.080.2左右按鈕2*2490T401903003043040.00.040.1左右按鈕2*2490T451903003043420.00.040.1大小墊片2*2490T281903003042128.00.030.1定位墊片+限位齒輪+拉扣4*1490T251903003041900.00.020.0限位齒條1*4490T301903003042280.00.030.1提拉桿組件1*1190T5019030030415200.00.190.4合計(jì)使用機(jī)臺(tái)：2.34臺(tái)合計(jì)6.5人22現(xiàn)有機(jī)臺(tái)盈余與水箱需求機(jī)臺(tái)狀況表盈余機(jī)臺(tái)種類盈余機(jī)臺(tái)數(shù)量需求數(shù)機(jī)臺(tái)種類需求機(jī)臺(tái)數(shù)量120T0.5120T0.6190T190T0.51260T1160T（可用260T機(jī)臺(tái)）0.77200T0200T0.22650T1650T0.421、注塑外觀件兩人作業(yè)。2、注塑非外觀件一人作業(yè)3、滿足日訂單需求量合計(jì)人力：6.5人/天4、滿足訂單需求注塑機(jī)臺(tái)需求量：2.4臺(tái)/天,且現(xiàn)有各機(jī)臺(tái)種類滿足需求(包含外購(gòu)650噸注塑機(jī)臺(tái))。目前機(jī)臺(tái)可以滿足需求！235、全部自制水箱成本投入評(píng)估（舊報(bào)價(jià)）24￥47.30256、全部自制水箱成本投入評(píng)估(新報(bào)價(jià))26￥42.80727機(jī)種HH1008HH40002訂單量6500025300采購(gòu)單價(jià)￥5255.10全部自制單價(jià)￥42.807￥45.807差價(jià)￥9.193￥9.2937、全部自制水箱成本投入評(píng)估總結(jié)裝飾板、裝飾銀條：3元28方案二部分自制可行性評(píng)估29部分自制思路1、涉及公司產(chǎn)品風(fēng)格、形象的外觀件轉(zhuǎn)為自制，包括水箱殼體、上蓋、按鈕等.2、內(nèi)部構(gòu)件如排水閥、進(jìn)水閥、膠墊等外部市場(chǎng)做得很成熟且工藝要求較為復(fù)雜，這些零件全部外發(fā)。301、部分自制水箱組裝工藝評(píng)估項(xiàng)目節(jié)拍（秒）人力（人）產(chǎn)能（秒/人·套）工時(shí)成本（元/天）單價(jià)（元）水箱組裝3010300700.5831自制零件圖殼體左右按鈕外殼左右支撐桿32按鈕裝飾殼鎖緊外殼直管彎管自制零件與圖片展示33鎖緊螺母鎖緊蓋墻扣自制零件圖342、部份自制水箱注塑與組裝設(shè)備投入評(píng)估水箱部分自制方案設(shè)備與人力投入評(píng)估序號(hào)機(jī)臺(tái)噸位穴成型周期操作人員年訂單量日訂單需求量日生產(chǎn)時(shí)間日機(jī)臺(tái)使用率日需求人力（人/天）殼體650T111029030030433440.00.421.9外殼200T18029030030424320.00.311.4左右裝飾按鈕120T4451903003043420.00.040.1左右支撐架90T4301903003042280.00.030.1墻扣160T2281903003044256.00.050.1按鈕裝飾殼160T2301903003044560.00.060.1鎖緊外殼160T2351903003045320.00.070.1彎管160T2601903003059150.00.120.3直管160T2601903003069180.00.120.3鎖緊蓋160T2351903003075372.50.070.1鎖緊螺母120T4381903003082926.00.040.1日合計(jì)使用機(jī)臺(tái)：1.32臺(tái)合計(jì)人力：4.5人35現(xiàn)有機(jī)臺(tái)盈余與水箱需求機(jī)臺(tái)狀況表盈余機(jī)臺(tái)種類盈余機(jī)臺(tái)數(shù)量需求數(shù)機(jī)臺(tái)種類需求機(jī)臺(tái)數(shù)量120T0.5120T0.0990T190T0.13260T1160T（260T機(jī)臺(tái)替代）0.37200t0200T0.31650t0650T0.421、注塑外觀件兩人作業(yè)。2、注塑非外觀件一人作業(yè)3、滿足日訂單需求量合計(jì)人力:4.5人/天4、滿足訂單需求機(jī)臺(tái)：1.32臺(tái)（包括外購(gòu)650噸注塑機(jī)臺(tái)）目前機(jī)臺(tái)可以滿足需求！363、部分自制設(shè)備投入合計(jì)650噸注塑機(jī)需外購(gòu)，單價(jià)約100萬，其他噸位機(jī)臺(tái)目前均有且可以滿足該兩款的生產(chǎn)需要組裝進(jìn)水閥、排水閥試水機(jī)二臺(tái)：48000×2=￥96000水箱功能檢測(cè)機(jī)、壽命測(cè)試機(jī)各一臺(tái)，成本約12萬模具開發(fā)設(shè)計(jì)投入：￥614000合計(jì)總投入：183萬374、部分自制水箱成本投入評(píng)估（舊報(bào)價(jià)）1、自制零件：殼體、外殼、左右裝飾按鈕、左右支撐架、墻扣、按鈕飾殼、鎖緊外殼等。2、進(jìn)水閥、排水閥整組采購(gòu)（單價(jià)約24元）￥46.70338￥56.685、部分自制水箱成本投入評(píng)估（新