項(xiàng)目g97-78m2mw塔架修復(fù)的市東路1988號(hào)http

泰勝風(fēng)能裝ShanghaiTaishengWindPowerEquipmentWeldingProcedure產(chǎn)品名稱ProductName：風(fēng)機(jī)塔架工程名稱ProjectName：浙江黃巖UPC項(xiàng)目產(chǎn)品編號(hào)ProductNO.： 1504(北廠)編制Compile/日期Date：審核Auditing/日期Date：焊接工藝規(guī)程制訂Made日期焊接工藝規(guī)程制訂Made日期焊接工藝規(guī)程制訂Made日期焊接工藝規(guī)程制訂Made日期焊接工藝規(guī) WELDSWPSPQR--WPQR-SHTS-LW9~10M：-WPQR-SHTS-B：-WPQR-SHTS-B：-WPQR-SHTS--WPQR-SHTS--WPQR-SHTS--WPQR-SHTS--WPQR-SHTS--WPQR-SHTSWPQR-SHTS-WPQR-SHTS--鋼板表面缺陷修復(fù)Steeltedefect-DryingHolding22CHW-///CHW-//////1焊接工藝規(guī)程N(yùn)o.:WPS/TS01-制訂Made日期WeldersmustcarefullyreadWPSbeforework，takeweldingmaterialacc.totheregulationsandexecutethisprocedureCarefullycleanuptheoil,rustanddirtwithin30mmonbothsidesofthegrooveandtowersgrooves;run-ontabandrun-offtabshallbeweldedonbothsideswhenlongitudinalwelding.Producttestteshallbeweldedonthelongitudinalweldingjointswiththeextendingpart,andtowerlongitudinalseamweldingat.3、檢查坡口間隙進(jìn)行點(diǎn)固，并檢查對(duì)口錯(cuò)邊量；Controlthespaceofthegrooveandtack-weld.Checktheunfitnessofbutt不宜超過(guò)80%，當(dāng)環(huán)境濕度高于80%時(shí)，應(yīng)用火焰烘烤接縫進(jìn)行去濕處理；Theambienttemperature≥5℃,controlthetemperatureofweldingpath≤200℃;Weldingpathmusthavehighertemperaturethanlowerlimitofpreheattemperatureand≤200℃;Humidityshallbenotover80%,iftheambienthumidityisover80%,dehumidificationtreatmentshallbetakenwiththewayofusingflame.Whencarbonarcgouging,thegouginggroovecentershalldeviatefromjointcenterline≤2mm.Cleanofrootdepthshouldbeseeninthefirstsurfaceoftheweld.Cleanuptheweldingslag,grindthegouginggrooveanditsbothsidesuntilmetalliclustercomingout,weldafter7、保持焊材料清潔，絲表不得油污和跡，和焊條嚴(yán)按要烘干焊條再干次數(shù)過(guò)兩次用的焊劑544Keepweldingmaterialclean,nooilandrustonthesurfaceofweldingwire.Dryweldingfluxandrodstrictlyacc.toregulations,re-dryweldingrodnomorethan2times.Cleanawaythepowerafterusingweldingfluxandadd15%ofnewweldingfluxbeforedrying.Avoidgougingslag,weldingslag,dustandotherdirtmixingintoweldingfluxwhenusing.Requirementsonweldingrodandfluxareasfollows.Weldrodandfluxafterdryingshallbeusedwithin4hourswhengetoutfromthedryingmachine,ifover4hours,re-dryagain.修磨，直至母材表面；Manualelectricarcweldingshallbeusedonrepairworkofsteeltesurface.Grindwithin30mmonbothsidesanddefectsofthetowersuntilmetalliclustercomingout.Cleanuptheweldingslagandspatter,grindtherepairedpositionuntilthesametothetowers,inspectedbyweldertoensurequalified.Manualelectricarcweldingshallbeusedonweldsrepair.Carbonarcgougingshallbeexecutedtogougearowofgrooveondefectofweldseam.Grindingthegrooveandwithin30mmonbothsidesuntilmetalliclustercomingout.Cleanuptheweldingslagandspatter.Grindthejointsbetweenrepairedandoriginalweldstoensurethejointedpositionisasmoothtransition.焊接工藝規(guī)程N(yùn)o.:WPS/TS02-制訂Made日期 工藝編號(hào)：WPS/TS02-1504 WeldingprocedurereferenceNo.：WPS/TS02-1504 RNo.：WPQR-SHTS-H12001制造商：泰勝風(fēng)能裝備焊工： Joint Methodofpreparationand （mm：Parentmaterial diaeer（m：焊材類別和牌號(hào)：焊絲/CHW-50C6SM，CHW-S3；焊劑 焊材特殊烘干規(guī)定 Fillermetalclassificationandtrade Specialbakingor （mm：N/Adetails（Sketch： Joint筒體內(nèi)筒體筒1內(nèi)側(cè)筒定位 Joint焊材規(guī)格Sizeoffillermetalmm)TypeofTravel熱輸入23為為OutsidetackWeldingusingintermittentwelding，withweldinglength200mm，weldingwidthInsideweldingfirst,thenbackgougingforTheweldingspeedwillbeupifcurrentandvoltageGasflow Detailsof Detailsofbackgouging：CarbonArcCuttingand Preheat Post-weldheat Heatingandcooling （mm：135： 焊接工藝規(guī)程焊接工藝規(guī)程N(yùn)o.:WPS/TS03-1504制訂Made日期 WeldingprocedurereferenceNo.：WPS/TS03-1504 RNo.：WPQR-SHTS-H12002制造商：泰勝風(fēng)能裝備焊工： Jointtype： Methodofpreparationandcleaning：FlamecuttingAnd母材牌號(hào)及 （：16(15)~20Parentmaterial diameter（m：1615)20焊材類別和牌號(hào)：焊絲/CHW-50C6SM，CHW-S3；焊劑/CHF101焊材特殊烘干規(guī)定：CHF101/300~350℃Fillermetalclassificationandtradename： Specialbakingordrying：CHF101/300~350℃： （mm：N/Adetails（Sketch： Joint 筒 筒內(nèi)側(cè)1筒 定位焊筒12Joint焊材規(guī)格Sizeoffillermetalmm)TypeofTravel熱輸入OutsidetackWeldingusingcontinuouswelding，thenbackgrindingforoutside.Theweldingspeedwillbeupifcurrentandvoltageup.Gasflow Detailsof Detailsofbackgouging： Preheat 焊絲干伸長(zhǎng)度：121：22~30mm；135：18-26 （mm：135： 焊接工焊接工藝規(guī)程N(yùn)o.:WPS/TS04-1504制訂Made日期 WeldingprocedurereferenceNo.：WPS/TS04-1504 RNo.：WPQR-SHTS-H12002制造商：泰勝風(fēng)能裝備焊工： Jointtype： Methodofpreparationandcleaning：FlamecuttingAnd （：24Parentmaterialspecification：Q345D+N diaeer（m：24焊材類別和牌號(hào)：焊絲/CHW-50C6SM，CHW-S3；焊劑/CHF101焊材特殊烘干規(guī)定： Fillermetalclassificationandtradename： Specialbakingordrying：CHF101/300~350℃ （mm：N/AJoint筒筒筒內(nèi)側(cè)定位焊deJoint筒筒筒內(nèi)側(cè)定位焊

Joint焊材規(guī)格SizeoffillermetalTypeofTravel熱輸入B：OutsidetackWeldingusingcontinuouswelding，thenbackgrindingforoutside.Theweldingspeedwillbeupifcurrentandvoltageup.Gasflow Detailsof Detailsofbackgouging： Preheat 焊絲干伸長(zhǎng)度：121：22~30mm；135：18-26 （mm：135： 焊接工藝規(guī)程N(yùn)o.:WPS/TS05-1504制訂Made日期 WeldingprocedurereferenceNo.：WPS/TS05-1504 RNo.：WPQR-SHTS-H12002制造商：泰勝風(fēng)能裝備焊工： Jointtype： Methodofpreparationandcleaning：FlamecuttingAnd （mm：Parentmaterialspecification：Q345D+N diameer（mm：焊材類別和牌號(hào)：焊絲/CHW-50C6SM，CHW-S3；焊劑/CHF101焊材特殊烘干規(guī)定： Fillermetalclassificationandtradename： Specialbakingordrying：CHF101/300~350℃： （mm：N/Adetails（Sketch： Joint筒內(nèi)側(cè)筒筒內(nèi)側(cè)定位焊筒JointmetalTypeofTravel熱輸入B：OutsidetackWeldingusingcontinuouswelding，thenbackgrindingforoutside.Theweldingspeedwillbeupifcurrentandvoltageup.Gasflow根部保護(hù) Detailsof Detailsofbackgouging： Preheat 焊絲干伸長(zhǎng)度：121：22~30mm；135：18-26 （mm：135：Contacttube-to-workpiecedistance： umwidthofrun)(mm)：135：noweavingPost-weldheattreatment： Heatingandcoolingrates： （mm：135： 焊接工藝規(guī)程N(yùn)o.:WPS/TS06-制訂Made日期 WeldingprocedurereferenceNo.：WPS/TS06-1504 RNo.：WPQR-SHTS-H12002制造商：泰勝風(fēng)能裝備焊工： Jointtype： Methodofpreparationandcleaning：FlamecuttingAnd （mm：30Parentmaterialspecification：Q345D+N daeer（：30焊材類別和牌號(hào)：焊絲/CHW-50C6SM，CHW-S3；焊劑/CHF101焊材特殊烘干規(guī)定：CHF101/300~350℃Fillermetalclassificationandtradename： Specialbakingordrying：CHF101/300~350℃： （mm：N/Adetails（Sketch： Joint內(nèi)側(cè)蓋內(nèi)側(cè)1定位焊1Joint焊材規(guī)格Sizeoffillermetalmm)TypeofTravel熱輸入OutsidetackWeldingusingcontinuouswelding，Insideweldingfirst,thenbackgougingfor電流、電壓增加，焊接速度相應(yīng)增加。TheweldingspeedwillbeupifcurrentandvoltageGasflow根部保護(hù) Detailsof Detailsofbackgouging：CarbonArcCuttingAnd Preheat 焊絲干伸長(zhǎng)度：121：22~30mm；135：18-26 （mm：135：Contacttube-to-workpiecedistance： umwidthofrun)(mm)：135：noweaving 焊接工藝規(guī)程N(yùn)o.:WPS/TS07-1504制訂Made焊接工藝規(guī)程N(yùn)o.:WPS/TS07-1504制訂Made日期 WeldingprocedurereferenceNo.：WPS/TS07-1504 RNo.：WPQR-SHTS-H12002制造商：泰勝風(fēng)能裝備 焊工： 坡 Joint （mm：18/19+19Parentmaterial diaeter（mm：18/19+19焊材類別和牌號(hào)：焊絲/CHW-50C6SM，CHW-S3；焊劑/CHF101焊材特殊烘干規(guī)定：CHF101/300~350℃Fillermetalclassificationandtradename： Specialbakingordrying：CHF101/300~350℃： （mm：N/Adetails（Sketch： Joint 內(nèi)側(cè)筒 法內(nèi)側(cè)筒 法JointmetalTypeofTravel熱輸入 InsidetackWeldingusingcontinuouswelding，Outsideweldingfirst,theninsidebackgouging.Adjustthebothsidesweldingsequencetocontroltheflangeinneralignment.電流、電壓增加，焊接速度相應(yīng)增加。TheweldingspeedwillbeupifcurrentandvoltageGasflow根部保護(hù) Detailsof Detailsofbackgouging：CarbonArcCuttingAnd Preheat Post-weldheat Heatingandcooling焊絲干伸長(zhǎng)度：121：22~30mm；135：18-26 （mm：135： 焊接工藝規(guī)程N(yùn)o.:WPS/TS08-1504制訂Made日期 WeldingprocedurereferenceNo.：WPS/TS08-1504 RNo.：WPQR-SHTS-H12002制造商：泰勝風(fēng)能裝備焊工： Joint （m：17/20+20Parentmaterial diaeter（mm：17/20+20焊材類別和牌號(hào)：焊絲/CHW-50C6SM，CHW-S3；焊劑/CHF101焊材特殊烘干規(guī)定：CHF101/300~350℃Fillermetalclassificationandtradename： Specialbakingordrying：CHF101/300~350℃： （mm：N/Adetails（Sketch： Joint 內(nèi)側(cè)筒 法內(nèi)側(cè)筒 法JointmetalTypeofTravel熱輸入 InsidetackWeldingusingcontinuouswelding，Outsideweldingfirst,theninsidebackgouging.Adjustthebothsidesweldingsequencetocontroltheflangeinneralignment.電流、電壓增加，焊接速度相應(yīng)增加。TheweldingspeedwillbeupifcurrentandvoltageGasflow根部保護(hù) Detailsof Detailsofbackgouging：CarbonArcCuttingAnd Preheat Post-weldheat Heatingandcooling焊絲干伸長(zhǎng)度：121：22~30mm；135：18-26 （mm：135： 焊接工藝規(guī)程N(yùn)o.:WPS/TS09-1504制訂Made日期 WeldingprocedurereferenceNo.：WPS/TS09-1504 RNo.：WPQR-SHTS-H12002制造商：泰勝風(fēng)能裝備焊工： Jointtype： Methodofpreparationandcleaning：FlamecuttingAnd （mm：24+28Parentmaterialspecification：Q345D+N+S355NL diaeer（m：24+28別和牌號(hào)：焊絲/CHW-50C6SM，CHW-S3；焊劑/CHF101焊材特殊烘干規(guī)定： Fillermetalclassificationandtradename： Specialbakingordrying：CHF101/300~350℃： （mm：N/Adetails（Sketch： Joint筒 法m筒11定位焊法蘭JointmetalTypeofTravel熱輸入InsidetackWeldingusingcontinuouswelding，Outsideweldingfirst,theninsidebackgouging.Adjustthebothsidesweldingsequencetocontroltheflangeinneralignment.電流、電壓增加，焊接速度相應(yīng)增加。TheweldingspeedwillbeupifcurrentandvoltageGasflow Detailsof Detailsofbackgouging：CarbonArcCuttingAnd Preheat 焊絲干伸長(zhǎng)度：121：22~30mm；135：18-26 （mm：135： WeldingprocedurereferenceNo.：WPS/TS10-1504 RNo.：WPQR-SHTS-H12002制造商：泰勝風(fēng)能裝備焊工： Jointtype： Methodofpreparationandcleaning：FlamecuttingAnd （mm：30+30Parentmaterialspecification：Q345D+N+S355NL daeer（：30+30焊材類別和牌號(hào)：焊絲/CHW-50C6SM，CHW-S3；焊劑/CHF101焊材特殊烘干規(guī)定： Fillermetalclassificationandtradename： Specialbakingordrying：CHF101/300~350℃ （mm：N/Adetails（Sketch： Joint內(nèi)側(cè)面蓋面1蓋定位焊JointmetalTypeofTravel熱輸入 InsidetackWeldingusingcontinuouswelding，Outsideweldingfirst,theninsidebackgouging.Adjustthebothsidesweldingsequencetocontroltheflangeinneralignment.電流、電壓增加，焊接速度相應(yīng)增加。TheweldingspeedwillbeupifcurrentandvoltageGasflow根部保護(hù) Detailsof Detailsofbackgouging：CarbonArcCuttingAnd 層間溫度：Preheat 焊絲干伸長(zhǎng)度：121：22~30mm；135：18-26 （mm：135： 工藝評(píng)定編號(hào)：WPQR-SHTS-H12005 RNo. 制造商：泰勝風(fēng)能裝備焊 Jointtype： Methodofpreparationandcleaning：FlamecuttingAnd （m：24+20Parentmaterial daeter（mm：24+120焊材類別和牌號(hào)：焊絲/CHW-50C6SMCHT711 Fillermetalclassificationandtradename： Specialbakingordrying：/ （mm：N/Adetails（Sketch： Joint內(nèi)側(cè) 內(nèi)側(cè)11JointmetalTypeofTravel入門框與筒Bytwoweldersusingsymmetriccrossbackwelding,reduceweldingdeformation.Thefirstinsidegroovefilledtoadepthof2/3,thenoutsidebackgouging,theoutsidegroovefilled,finallyinsidegroovewillfill.電流、電壓增加，焊接速度相應(yīng)增加。TheweldingspeedwillbeupifcurrentandvoltageGasflow根部保護(hù) Detailsof Preheat 焊絲干伸長(zhǎng)度：135：18-26mm （mm：135：10mmContacttube-to-workpiecedistance： umwidthofrun)(mm)：135：15mm WeldingprocedurereferenceNo.：WPS/TS12-1504 RNo.：WPQR-SHTS-H12008（H12009）制造商：泰勝風(fēng)能裝備焊工：Manufacturer： 焊接位置：平角手工 Joint （mm：/Parentmaterialspecification：Q235B/SUS304+Q345C/Q345D+N diaeer（m：/ 焊材特殊烘干規(guī)定：A302/150~200℃，1小時(shí)Fillermetalclassificationandtradename： Specialbakingordrying：A302/150~200℃，1h： （mm：N/Adetails（Sketch： Joint 支n11支筒體內(nèi)側(cè)Joint焊材規(guī)格Sizeoffillermetalmm)TypeofTravel熱輸入Detailinfo.forWeldingfeetseedesignTheweldingspeedwillbeupifcurrentandvoltageGasflow根部保護(hù) Detailsof Detailsofback Preheat Post-weldheat Heatingandcooling （mm：136：10mm umwidthofrun)焊接工藝規(guī)程N(yùn)o.:WPS/TSPAGE13焊接工藝規(guī)程N(yùn)o.:WPS/TS制訂Made日期 Weldingp