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電腦基礎(chǔ)知識(shí)第1頁/共55頁
LCD和等離子體TV市場(chǎng)逐年增長。這些市場(chǎng)和其他市場(chǎng)都需要一種具有如下功能特色的SMPS產(chǎn)品:
TheLCDandPLASMATVmarketisgrowingeachyear.TheseandalsoothermarketscallforanSMPSunitthatcanprovidethesefeatures:輸出功率范圍:150W~600W
Outputpowerfrom150Wupto600W寬范圍交流輸入U(xiǎn)niversalmains有源和無源PFC(由所需的功率所決定)
ActiveorpassivePFC(givenbyneededpower)寬度和空間有限,無風(fēng)扇:通風(fēng)條件有限Limitedwidthandspace,nofan:limitedairflow低待機(jī)能耗Lowstandbypowerconsumption消費(fèi)類電子市場(chǎng):殘酷的競(jìng)爭(zhēng)ConsumerElectronicsmarket:fiercecompetition
上述要求能夠通過一個(gè)SMPS來實(shí)現(xiàn),該電路可以提供:
TheaboverequirementscanbefulfilledwithanSMPSthatprovides:高功率密度Highpowerdensity平滑的EMI特征SmoothEMIsignature元件數(shù)量少、成本經(jīng)濟(jì)性好的解決方案Costeffectivesolutionwithminimumcomponentcount為何采用LLC串連諧振變換器?
WhyanLLCSeriesResonantConverter?第2頁/共55頁LLC串連諧振變換器的優(yōu)點(diǎn)
BenefitsofanLLCSeriesResonantConverter
串連諧振式變換器的類型。與其他諧振結(jié)構(gòu)相比,該諧振器可以在相對(duì)較寬的電壓和輸出負(fù)載范圍內(nèi)工作
Typeofserialresonantconverterthatallowsoperationinrelativelywideinputvoltageandoutputloadrangewhencomparedtotheotherresonanttopologies元件數(shù)量有限:諧振回路元件可以集成到單個(gè)變壓器(唯一需要的磁元件)中Limitednumberofcomponents:resonanttankelementscanbeintegratedtoasingletransformer–onlyonemagneticcomponentneeded在所有通常負(fù)載條件下,原邊開關(guān)都工作在零電壓開關(guān)(ZVS)條件下ZeroVoltageSwitching(ZVS)conditionfortheprimaryswitchesunderallnormalloadconditions副邊二極管工作在零電流開關(guān)條件下,無反向恢復(fù)損耗
ZeroCurrentSwitching(ZCS)forsecondarydiodes,noreverserecoverylosses用于中、高輸出電壓變換器的高成本效益、高效率和EMI友好的解決方案Costeffective,highlyefficientandEMIfriendlysolutionforhighandmediumoutputvoltageconverters第3頁/共55頁議程Agenda為何采用HBLLC變換器WhyanHBLLCconverterHBLLC變換器和諧振回路的構(gòu)形ConfigurationsoftheHBLLCconverterandaresonanttankHBLLC的工作狀態(tài)
OperatingstatesoftheHBLLCHBLLC變換器建模和增益特性HBLLCconvertermodelingandgaincharacteristics原邊電流和諧振電容的參數(shù)確定Primarycurrentsandresonantcapdimensioning副邊整流設(shè)計(jì)和輸出電容參數(shù)的確定Secondaryrectificationdesignandoutputcapdimensioning諧振電感的平衡性Resonantinductancebalance變壓器繞組參數(shù)的確定和變壓器的制作Transformerwindingdimensioningandtransformerconstruction第4頁/共55頁一種HBLLC的構(gòu)形——單個(gè)諧振電容
ConfigurationsofanHBLLC–SingleRes.Cap
-更高的輸入電流紋波和RMS值HigherinputcurrentrippleandRMSvalue流過諧振電容的RMS電流更大HigherRMScurrentthroughtheresonantcapacitor需要耐高壓(600-1500V)的諧振電容Highvoltage(600–1500V)resonantcapacitorneeded低成本Lowcost小尺寸/布局簡(jiǎn)單Smallsize/easylayout第5頁/共55頁與單電容解決方案相比,這種分體連接具備如下特點(diǎn)Comparedtothesinglecapacitorsolutionthisconnectionoffers:更低的輸入電流紋波和RMS值(1/√2)
LowerinputcurrentrippleandRMSvalue(1/√2)諧振電容承受一半的RMS電流ResonantcapacitorshandlehalfRMScurrent所用電容的量值為單個(gè)諧振電容的一半
Capacitorswithhalfcapacitanceareused當(dāng)可以利用鉗位二極管實(shí)現(xiàn)低成本、方便的保護(hù)時(shí),電路可采用低額定電壓(450V)的諧振電容Lowvoltageratings(450V)fortheresonantcapacitorswhenclampingdiodesD3,D4performaneasyandcheapoverloadprotection一種HBLLC的構(gòu)形——諧振電容采用分體結(jié)構(gòu)ConfigurationsofanHBLLC–SplitRes.Cap第6頁/共55頁諧振回路構(gòu)形——分立元件解決方案
ResonantTankConfigurations–DiscreteSolution諧振電感放置在變壓器之外
Resonantinductanceislocatedoutsideofthetransformer優(yōu)點(diǎn)Advantages:-更高的設(shè)計(jì)靈活形(設(shè)計(jì)者可以選擇任意滿足需要的Ls
和Lm組合Greaterdesignflexibility(designercansetupanyLsandLmvalue))-更低的EMI輻射LowerradiatedEMIemission這種解決方案的缺點(diǎn)在于Disadvantagesofthissolutionare:原邊和副邊繞組之間的絕緣變得復(fù)雜
Complicatedinsulationbetweenprimaryandsecondarywindings繞組的冷卻條件較差Worsecoolingconditionsforthewindings需要對(duì)更多的元件進(jìn)行安裝
Morecomponentstobeassembled第7頁/共55頁變壓器的漏電感被用作一個(gè)諧振電感
Leakageinductanceofthetransformerisusedasaresonantinductance優(yōu)點(diǎn)Advantages:-低成本,只需一個(gè)磁性元件Lowcost,onlyonemagneticcomponentisneeded
SMPS的尺寸往往更小UsuallysmallersizeoftheSMPS變壓器繞組的冷卻條件更好Bettercoolingconditionsfortransformerwindings原邊和副邊之間可以方便地實(shí)現(xiàn)絕緣
Insulationbetweenprimaryandsecondarysideiseasilyachieved缺點(diǎn)Disadvantages:靈活性較差(可用的LS電感范圍有限)
Lessflexibility(achievableLsinductancerangeislimited)
EMI輻射更強(qiáng)HigherradiatedEMIemission采用集成化諧振回路的LLC的工作方式與采用分立的Ls解決方案之間存在輕微的差別
LLCwithintegratedresonanttankoperatesinaslightlydifferentwaythanthesolutionwithdiscreteLs原邊和副邊之間存在更強(qiáng)的鄰近效應(yīng)
Strongproximityeffectintheprimaryandsecondarywindings諧振回路構(gòu)形——集成化的解決方案
ResonantTankConfigurations–IntegratedSolution
第8頁/共55頁議程Agenda為何采用HBLLC變換器WhyanHBLLCconverterHBLLC變換器和諧振回路的構(gòu)形ConfigurationsoftheHBLLCconverterandaresonanttankHBLLC的工作狀態(tài)
OperatingstatesoftheHBLLCHBLLC變換器建模和增益特性HBLLCconvertermodelingandgaincharacteristics原邊電流和諧振電容的參數(shù)確定Primarycurrentsandresonantcapdimensioning副邊整流設(shè)計(jì)和輸出電容參數(shù)的確定Secondaryrectificationdesignandoutputcapdimensioning諧振電感的平衡性Resonantinductancebalance變壓器繞組參數(shù)的確定和變壓器的制作Transformerwindingdimensioningandtransformerconstruction第9頁/共55頁LCC變換器的工作狀態(tài):
LLCconvertercanoperate:a)Fmin
~
Fs之間
betweenFminandFs, c)高于FsaboveFsb)直接諧振在Fs上directinFs d)Fmin和Fs之間——過載
betweenFminandFs–overload
e)Fmin以下belowFmin
。LLC變換器的工作狀態(tài)
OperatingStatesoftheLLCConverter可以確定兩個(gè)諧振頻率Tworesonantfrequenciescanbedefined:分立諧振回路解決方案Discreteresonanttanksolution第10頁/共55頁c)Fop>Fs時(shí),基于分立諧振回路的解決方案的工作波形OperatingwaveformsforFop>FsDiscreteresonanttanksolutionCBADEFLLC變換器的工作狀態(tài)OperatingStatesoftheLLCConverter第11頁/共55頁集成化的諧振回路的行為特性不同于分立式的諧振回路
Integratedresonanttankbehavesdifferentlythanthediscreteresonanttank漏電感來自于變壓器繞組的耦合leakageinductanceisgivenbythetransformercoupling只有在原邊和副邊之間存在能量的傳遞時(shí),Llk才起作用Llkparticipatesonlyifthereisaenergytransferbetweenprimaryandsecondary
一旦副邊的二極管在ZCS條件下閉合時(shí)Llk沒有能量OncethesecondarydiodesareclosedunderZCS,Llkhasnoenergy在HBLLC中,副邊的二極管在ZCS條件下始終處于關(guān)斷狀態(tài)。諧振電感和磁化電感永遠(yuǎn)不會(huì)象在基于分立諧振元件的解決方案中那樣共同參與諧振。SecondarydiodesarealwaysturnedOFFunderZCSconditioninHBLLC.TheresonantinductanceLsandmagnetizinginductanceLmneverparticipateintheresonancetogetheraswithdiscreteresonanttanksolution!LLC變換器的工作狀態(tài)OperatingStatesoftheLLCConverter集成化的諧振回路解決方案Integrated
resonanttanksolution第12頁/共55頁LLC變換器再次可以工作在:
LLCconvertercanagainoperate:a)
Fmin~Fs之間
betweenFminandFs
c)高于Fs
aboveFsb)直接諧振在Fs上directinFs
d)
Fmin和Fs之間——過載
betweenFminandFs–overload
e)低于Fmin
belowFmin
可以定義兩種諧振頻率Tworesonantfrequenciescanbedefined:集成化的諧振回路解決方案Integrated
resonanttanksolutionLLC變換器的工作狀態(tài)OperatingStatesoftheLLCConverter第13頁/共55頁議程Agenda為何采用HBLLC變換器WhyanHBLLCconverterHBLLC變換器和諧振回路的構(gòu)形ConfigurationsoftheHBLLCconverterandaresonanttankHBLLC的工作狀態(tài)
OperatingstatesoftheHBLLCHBLLC變換器建模和增益特性HBLLCconvertermodelingandgaincharacteristics原邊電流和諧振電容的參數(shù)確定Primarycurrentsandresonantcapdimensioning副邊整流設(shè)計(jì)和輸出電容參數(shù)的確定Secondaryrectificationdesignandoutputcapdimensioning諧振電感的平衡性Resonantinductancebalance變壓器繞組參數(shù)的確定和變壓器的制作Transformerwindingdimensioningandtransformerconstruction第14頁/共55頁LLC變換器建模——等效電路LLCConverterModeling–EquivalentCircuit
等效電路的傳遞函數(shù)Transferfunctionofequivalentcircuit:Z1,Z2
與頻率有關(guān)=>LLC變換器的行為特性類似于一個(gè)與頻率有關(guān)的分壓器。負(fù)載越高,Lm所受到的、由Rac所產(chǎn)生的嵌位作用就越大。于是,LLC諧振回路的諧振頻率在Fs
和Fmin之間變化。Z1,Z2arefrequencydependent=>LLCconverterbehaveslikefrequencydependentdivider.
Thehigherload,theLmgetstobemoreclampedbyRac.ResonantfrequencyofLLCresonanttankthuschangesbetweenFsandFmin.LLC變換器可以通過一階基波近似來描述。僅僅是近似——精度極為有限!在Fs處達(dá)到最高精度
LLCconvertercanbedescribedusingfirsfundamentalapproximation.Onlyapproximation–accuracyislimited!!BestaccuracyisreachedaroundFs.第15頁/共55頁在使用基頻近似時(shí),實(shí)際的負(fù)載電阻必須被修改,因?yàn)閷?shí)際的諧振回路是由電壓方波驅(qū)動(dòng)的
Realloadresistancehastobemodifiedwhenusingfundamentalapproximationbecausetherealresonanttankisdrivenbysquarewavevoltage.考慮方波的基頻分量,在RMS電壓是:
Consideringthefundamentalcomponentofthesquarewave,theRMSvoltageis:在全波橋電路中,RMS電流為:
Inafull-wavebridgecircuittheRMScurrentis:AC電阻Rac
可以表示為:TheACresistanceRaccan
beexpressedas:LLC變換器建?!刃щ娐稬LCConverterModeling–EquivalentCircuit
第16頁/共55頁諧振回路方程ResonantTankEquations品質(zhì)因數(shù)Qualityfactor:特性阻抗Characteristic
impedance:Lm/Ls
比:
Lm/Lsratio:最小諧振頻率:Minimumresonantfrequency:串連諧振頻率:Seriesresonantfrequency:與負(fù)載有關(guān)Loaddependent!!變換器的增益:Gainoftheconverter:第17頁/共55頁歸一化的增益特性NormalizedGainCharacteristic區(qū)域1:ZCS區(qū)Region3:ZCSregion區(qū)域1和區(qū)域2:ZVS工作區(qū)Region1and2:ZVSoperatingregionsQ=0.05–HeavyloadZCSZVSQ=200–Lightload第18頁/共55頁增益特性討論GainCharacteristicDiscussion-所需要的工作區(qū)是在增益特性曲線的右側(cè)(負(fù)斜率意味著原邊MOSFET工作在ZVS模式下)
Thedesiredoperatingregionisontherightsideofthegaincharacteristic(negativeslopemeans–ZVSmodeforprimaryMOSFETs).LLC變換器工作在fs=1的狀態(tài)下,其增益為1(對(duì)于分立諧振回路元件解決方案)——由變壓器的匝數(shù)比來決定。從效率和EMI的角度來看,該工作點(diǎn)
是最有吸引力的——正弦原邊電流、MOSFET和副邊二極管得到了最優(yōu)化的利用。該工作點(diǎn)只能在特定的工作電壓和負(fù)載條件下達(dá)到(往往是指滿負(fù)載和名義值Vbulk)。
GainoftheLLCconverter,whichoperatesinthefsis1(fordiscreteresonanttanksolution)-i.e.isgivenbythetransformerturnsratio.ThisoperatingpointisthemostattractivefromtheefficiencyandEMIpointofview–sinusoidalprimarycurrent,MOSFETsandsecondarydiodesoptimallyused.Thisoperatingpointcanbereachedonlyforspecificinputvoltageandload(usuallyfullloadandnominalVbulk).
增益特性曲線的形狀以及所需要的工作頻率范圍將由如下參數(shù)給出:Gaincharacteristicsshapeandalsoneededoperatingfrequencyrangeisgivenbytheseparameters:-Lm/Ls比Lm/Lsratio諧振回路的特征阻抗Characteristicimpedanceoftheresonanttank負(fù)載值Loadvalue-變壓器匝數(shù)比Transformerturnsratio第19頁/共55頁如何獲取增益特性?HowtoObtainGainCharacteristics?
使用任何一種仿真軟件(如PSpice,Icap4等)中的基頻近似和AC仿真
UsefundamentalapproximationandACsimulationinanysimulationsoftwarelikePSpice,Icap4etc..
Rac就是所用的參數(shù)Racistheparameter!
1V幅值的AC電源1VamplitudeACsupply在給定的Rac參數(shù)下,可以直接繪制增益曲線DirectgainplotforgivenRac第20頁/共55頁分立元件解決方案的仿真原理圖Simulationschematicfordiscretesolution集成解決方案的仿真原理圖Simulationschematicforintegratedsolution對(duì)于分立和集成諧振回路DiscreteandIntegratedTankGainDifferences第21頁/共55頁滿載時(shí)的Q和k因數(shù)優(yōu)化FullLoadQandkFactorsOptimization這兩個(gè)因數(shù)的恰當(dāng)選擇是LLC諧振變換器設(shè)計(jì)的關(guān)鍵!它們的選擇將影響到變換器的如下特性:ProperselectionofthesetwofactorsisthekeypointfortheLLCresonantconverterdesign!Theirselectionwillimpacttheseconvertercharacteristics:輸出電壓調(diào)節(jié)所需的工作頻率范圍Neededoperatingfrequencyrangeforoutputvoltageregulation
線性和負(fù)載調(diào)節(jié)率范圍
Lineandloadregulationranges-諧振回路中循環(huán)能量的大小
Valueofcirculatingenergyintheresonanttank變換器的效率
Efficiencyoftheconverter在優(yōu)化時(shí),效率、線性和負(fù)載調(diào)節(jié)率范圍往往是最重要的判據(jù)Theefficiency,lineandloadregulationrangesareusuallythemostimportantcriteriaforoptimization.
品質(zhì)因數(shù)Q直接受負(fù)載的影響。它由滿負(fù)載條件下的Ls
和Cs
元件值決定:QualityfactorQdirectlydependsontheload.ItisgivenbytheLsandCscomponentsvaluesforfullloadconditions:第22頁/共55頁-更高的Q值可以實(shí)現(xiàn)更大的Fop范圍要在給定的負(fù)載下獲得更高的Q值,必須降低特性阻抗,=>更高的Cs
HigherQfactorresultsinlargerFoprangeCharacteristicimpedancehastobelowerforhigherQandgivenload=>higherCs
-低Q因數(shù)會(huì)造成調(diào)壓能力的下降!
LowQfactorcancausethelossofregulationcapability!
-在Q值很低的情況下,LLC增益特性退化到SRC。
LLCgaincharacteristicsaredegradedtotheSRCforverylowQvalues.0.0000.0500.1000.1500.2000.2501.00E+041.00E+051.00E+06頻率[Hz]Gain[-]Q=2Q=3Q=4n=8,Ls/Lm=6,Q=parameter,Rload=2.4WGminGmaxDf@Q=4Df@Q=3Neededgainsband實(shí)現(xiàn)滿負(fù)載穩(wěn)壓時(shí)所需的增益分布帶forfullloadregulation滿載時(shí)的Q和k因數(shù)優(yōu)化FullLoadQandkFactorsOptimization第23頁/共55頁k=Lm/Ls比決定了Lm
中存儲(chǔ)多少能量。Thek=Lm/LsratiodictateshowmuchenergyisstoredintheLm.更高的k值將造成磁化電流和變換器增益的降低Higherkwillresultinthelowermagnetizingcurrentandgainoftheconverter.-K因數(shù)更高,則所需的調(diào)節(jié)頻率范圍也越大
Neededregulationfrequencyrangeishigherforlargerkfactor.0.0000.0500.1000.1500.2000.2501.00E+041.00E+051.00E+06頻率[Hz]Gain[-]k=2k=4k=6k=8k=10GmaxGminNeededgainsbandforfullloadregulationDf@k=6Df@k=2n=8,Cs=33nF,Ls=100uH,Lm=parameter,Rload=2.4W滿載時(shí)的Q和k因數(shù)優(yōu)化FullLoadQandkFactorsOptimization第24頁/共55頁在實(shí)踐中,Ls
(集成化的變壓器解決方案中的漏電感)只能在有限的范圍內(nèi)取值,而且由變壓器的構(gòu)造(以滿足所需的功率水平)和匝數(shù)比所決定。
Practically,theLs(i.e.leakageinductanceoftheintegratedtransformerversion)hasonlylimitedrangeofvaluesandisgivenbythetransformerconstruction(forneededpowerlevel)andturnsratio.Q因數(shù)的計(jì)算由所需要的標(biāo)稱工作頻率fs所給出。
TheQfactorcalculationisthengivenbythewantednominaloperatingfrequencyfs.K因數(shù)也必須計(jì)算出來,以確保輸出電壓調(diào)節(jié)率(線電壓和負(fù)載發(fā)生變化)所需的增益。
Thekfactorhastobethencalculatedtoassuregainsneededfortheoutputvoltageregulation(withlineandloadchanges).
在設(shè)定K因數(shù)時(shí),可以讓變換器在輕負(fù)載時(shí)無法繼續(xù)維持穩(wěn)壓作用——可以輕松地實(shí)現(xiàn)忽略模式,以降低無負(fù)載條件下的功耗。Thekfactorcanbesetinsuchawaythatconverterwontbeabletomaintainregulationatlightloads–skipmodecanbeeasilyimplementedtolowernoloadconsumption.滿載時(shí)的Q和k因數(shù)優(yōu)化FullLoadQandkFactorsOptimization第25頁/共55頁議程Agenda為何采用HBLLC變換器WhyanHBLLCconverterHBLLC變換器和諧振回路的構(gòu)形ConfigurationsoftheHBLLCconverterandaresonanttankHBLLC的工作狀態(tài)
OperatingstatesoftheHBLLCHBLLC變換器建模和增益特性HBLLCconvertermodelingandgaincharacteristics原邊電流和諧振電容的參數(shù)確定Primarycurrentsandresonantcapdimensioning副邊整流設(shè)計(jì)和輸出電容參數(shù)的確定Secondaryrectificationdesignandoutputcapdimensioning諧振電感的平衡性Resonantinductancebalance變壓器繞組參數(shù)的確定和變壓器的制作Transformerwindingdimensioningandtransformerconstruction第26頁/共55頁Fsw=Fs原邊電流——單諧振電容
PrimaryCurrents–SingleResonantCap
IIN,IDM1ICsVCsIDM2第27頁/共55頁IINICs2VCs2ICs1IDM1IDM2原邊電流——分體諧振電容PrimaryCurrents–SplitResonantCapFsw=Fs第28頁/共55頁單體和分體諧振電容解決方案——24V/10A應(yīng)用Singleandsplitresonantcapacitorsolutions-24V/10Aapplication原邊電流的比較ComparisonofPrimaryCurrents
參數(shù)Parameter單電容SingleCap分體電容SplitCapsICs_Pk2.16A1.08AICs_RMS1.52A0.76AIIN_Pk2.16A1.08AIIN_RMS1.07A0.76A分體式的解決方案可以讓諧振電容的電流降低50%,并讓輸入rms電流降低30%
Splitsolutionoffers50%reductioninresonantcapacitorcurrentand30%reductionininputrmscurrent根據(jù)電流和電壓額定值來選擇諧振電容Selectresonantcapacitor(s)forcurrentandvoltageratings第29頁/共55頁-體二極管僅在死區(qū)時(shí)間(A)中導(dǎo)通
Bodydiodeisconductingduringthedeadtimeonly(A)-MOSFET在余下時(shí)間中導(dǎo)通(B)
MOSFETisconductingfortherestoftheperiod(B)-導(dǎo)通損耗由Qg所決定(在驅(qū)動(dòng)電路而非MOSFET中消耗)
TurnONlossesaregivenbyQg(burnedinthedrivernotinMOSFET)-MOSFET在非零電流狀態(tài)下關(guān)斷=>關(guān)斷損耗
MOSFETturnsOFFundernon-zerocurrent=>turnOFFlosses原邊開關(guān)元件參數(shù)的確定PrimarySwitchesDimensioningAB第30頁/共55頁MOSFETRMS電流值的計(jì)算MOSFETRMScurrentcalculation-體二極管導(dǎo)通時(shí)間可以忽略Thebodydiodeconductiontimeisnegligible-假定MOSFET電流為半正弦波形
AssumethattheMOSFETcurrenthashalfsinusoidwaveform關(guān)斷電流的計(jì)算TurnOFFcurrentcalculation-假定磁化電流是線性增長的Assumethatthemagnetizingcurrentincreaseslinearly-關(guān)斷損耗(EOFF@IOFF)可以在MOSFET的數(shù)據(jù)表中找到
TurnOFFlosses(EOFF@IOFF)canbefindintheMOSFETdatasheet原邊開關(guān)元件參數(shù)的確定PrimarySwitchesDimensioning第31頁/共55頁議程Agenda為何采用HBLLC變換器WhyanHBLLCconverterHBLLC變換器和諧振回路的構(gòu)形ConfigurationsoftheHBLLCconverterandaresonanttankHBLLC的工作狀態(tài)
OperatingstatesoftheHBLLCHBLLC變換器建模和增益特性HBLLCconvertermodelingandgaincharacteristics原邊電流和諧振電容的參數(shù)確定Primarycurrentsandresonantcapdimensioning副邊整流設(shè)計(jì)和輸出電容參數(shù)的確定Secondaryrectificationdesignandoutputcapdimensioning諧振電感的平衡性Resonantinductancebalance變壓器繞組參數(shù)的確定和變壓器的制作Transformerwindingdimensioningandtransformerconstruction第32頁/共55頁副邊整流器的設(shè)計(jì)SecondaryRectifierDesign副邊整流器工作在ZCS狀態(tài)下SecondaryrectifiersworkinZCS可能采用的架構(gòu)Possibleconfigurations:a) 推挽結(jié)構(gòu)——提供低電壓/大電流輸出Push-Pullconfiguration–forlowvoltage/highcurrentoutputb) 橋式結(jié)構(gòu)——提供高壓/小電流輸出Bridgeconfiguration–forhighvoltage/lowcurrentoutputc) 橋式結(jié)構(gòu)與2個(gè)副邊繞組的組合——提供互補(bǔ)的輸出電壓Bridgeconfiguration
withtwosecondarywindings–forcomplementaryoutputvoltages優(yōu)點(diǎn)Advantages:與橋式結(jié)構(gòu)相比,二極管壓降減少了一半。
Halfthediodedropscomparedtobridge單體封裝,可以使用成對(duì)加工的雙二極管Singlepackage,dualdiodecanbeused
空間利用率高Spaceefficient缺點(diǎn):Disadvantages:
需要附加的線圈Needadditionalwinding
更高的整流器擊穿電壓
Higherrectifierbreakdownvoltage
線圈之間需要更好的匹配
Needgoodmatchingbetweenwindings推挽結(jié)構(gòu)Push-PullConfiguration第33頁/共55頁計(jì)算式Equations24V/10A輸出outputRMS二極管電流RMSdiodecurrent
平均二極管電流AVGdiodecurrent
峰值二極管電流Peakdiodecurrent12V/20A輸出output副邊電流計(jì)算——推挽工作
SecondaryCurrentCalculations–Push-Pull
為了簡(jiǎn)化計(jì)算,假設(shè)電流為正弦變化,而且Fop=FsTosimplifycalculations,assumesinusoidalcurrentandFop=Fs第34頁/共55頁計(jì)算式Equations24V/10AVf=0.8V,Rd=0.01Ohm由于正向壓降而帶來的損耗:
Lossesduetoforwarddrop由于動(dòng)態(tài)電阻而帶來的損耗Lossesduetodynamicresistance:12V/20AVf=0.5V,Rd=0.01Ohm計(jì)算式Equation24V/10A12V/20A整流電路損耗——推挽結(jié)構(gòu)
RectifierLosses–Push-Pull
第35頁/共55頁優(yōu)點(diǎn)Advantages:器件額定電流低
Lowervoltagerating-只需一個(gè)繞組Needsonlyonewinding無需實(shí)現(xiàn)繞組間的匹配Nomatchingneededforwindings缺點(diǎn)Disadvantages:-更高的二極管壓降Higherdiodedrops需要4只整流管Needfourrectifiers副邊整流電路——橋式結(jié)構(gòu)
SecondaryRectifiers-BridgeConfiguration
第36頁/共55頁選擇恰當(dāng)?shù)耐負(fù)洌ㄍ仆爝€是橋式)Selectappropriatetopology(push-pullorbridge)計(jì)算出整流元件中的峰值、平均值和RMS值電流Calculaterectifierpeak,AVGandRMScurrent根據(jù)所需要的電流和電壓額定值選用出恰當(dāng)?shù)恼髟electrectifierbasedontheneededcurrentandvoltageratings測(cè)量應(yīng)用中的二極管上的電壓波形,設(shè)計(jì)出吸收網(wǎng)絡(luò),以限制二極管電壓的過沖,改善其EMI特征(LLC需要“微弱的”吸收網(wǎng)絡(luò),因?yàn)槎O管工作在ZCS模式下)MeasurethediodevoltagewaveformintheapplicationanddesignsnubbertolimitdiodevoltageovershootandimproveEMIsignature(forLLC“weak”snubberisneededsincediodesoperateinZCSmode)注:Notes:fop<fs
時(shí),電流紋波增加,電流波形仍然為半“正弦波”,但是在每個(gè)半周期內(nèi)都存在死區(qū)時(shí)間
Thecurrentrippleincreasesforfop<fs,thecurrentwaveformisstillhalf“sinusoidal”butwithdeadtimesbetweeneachhalfperiod對(duì)于低壓和大電流LLC應(yīng)用來說,峰值電流很高——以12V/20A輸出為例:Ipeak=31.4AandIRMS=9.7A!每個(gè)“m”都很關(guān)鍵——PCB布局布線。副邊整流通道應(yīng)該盡可能地對(duì)稱,以確保每個(gè)開關(guān)周期的參數(shù)相一致
ThepeakcurrentisveryhighforlowvoltageandhighcurrentLLCapplications–example12V/20Aoutput:Ipeak=31.4AandIRMS=9.7A!!Each“m”becomescritical-PCBlayout.Thesecondaryrectificationpathsshouldbeassymmetricalaspossibletoassuresameparametersforeachswitchingcycle.副邊整流電路設(shè)計(jì)流程
SecondaryRectifierDesignProcedure第37頁/共55頁輸出電容是唯一的儲(chǔ)能元件
Outputcapacitoristheonlyenergystoragedevice峰值/rms紋波及能量更高Higherpeak/rmsripplecurrentandenergy紋波電流將導(dǎo)致:Ripplecurrentleadsto:輸出電容的ESR所產(chǎn)生的電壓紋波(主要)
VoltageripplecreatedbytheESRofoutputcapacitor(dominant)電容所產(chǎn)生的電壓紋波(次要)
Voltageripplecreatedbythecapacitance(lesscritical)輸出電容參數(shù)的確定OutputCapacitorDimensioning第38頁/共55頁計(jì)算式:Equations:24V/10A例子example
:Cf=5000uF,ESR=6m峰值整流電流Peakrectifiercurrent輸出電壓紋波的峰-峰值OutputvoltageripplepeaktopeakESR造成的輸出紋波分量
ESRComponentofOutputRipple與電流紋波同相,且與頻率無關(guān)Inphasewiththecurrentrippleandfrequencyindependent為保證紋波限制在可接受的范圍之內(nèi),需要采用低ESR電容LowESRcapacitorsneededtokeeprippleacceptable,成本/性能方面的折中(效率的影響)
Cost/performancetrade-off(efficiencyimpact)電容的RMS電流:CapacitorRMScurrent:ESR造成的功率損耗ESRpowerlosses第39頁/共55頁電容造成的輸出紋波分量
CapacitiveComponentofOutputRipple與電流和頻率不同相,而且與頻率有關(guān)
Outofphasewithcurrentandfrequencydependent由于所選用的電容的量值很大,因此在實(shí)踐中紋波可被忽略
Actualripplenegligibleduetohighvalueofcapacitancechosen計(jì)算式Equation:24V/10A輸出例:outputexample
:Cf=5000uF,Fop=100kHz24V/10A輸出例:outputexample
:Cf=100uF,Fop=100kHz第40頁/共55頁濾波電容的設(shè)計(jì)流程
FilterCapacitorDesignProcedure根據(jù)Io和Vout計(jì)算出整流元件及電容的峰值/rms電流。
CalculatepeakandrmsrectifierandcapacitorcurrentsbasedonIoandVout2.計(jì)算出所需要的ESR值,該值應(yīng)確保輸出紋波低于最大的性能指標(biāo)。
CalculateneededESRvaluethatwillassurethattheoutputripplewillbelowerthanmaximumspecification3.選擇恰當(dāng)?shù)碾娙萜鳎▊儯?yīng)該能承受計(jì)算出的rms電流,而ESR應(yīng)當(dāng)與計(jì)算值一致或更低。
Selectappropriatecapacitor(s)tohandlethecalculatedrmscurrentandhavingcalculatedESRorlower考慮價(jià)格、物理尺寸和瞬態(tài)響應(yīng)等因素。
Factorinprice,physicaldimensionsandtransientresponse5.
檢查電容所造成的紋波分量(對(duì)于足夠高的Cf來說,往往可以忽略)。
Checkthecapacitivecomponentvalueoftheripple(usuallynegligibleforhighenoughCf)注:Notes:副邊整流通路應(yīng)該盡可能對(duì)稱,以保證每個(gè)開關(guān)周期具有一致的參數(shù)。
Thesecondaryrectificationpathsshouldbeassymmetricalaspossibletoassuresameparametersforeachswitchingcycle第41頁/共55頁議程Agenda為何采用HBLLC變換器WhyanHBLLCconverterHBLLC變換器和諧振回路的構(gòu)形ConfigurationsoftheHBLLCconverterandaresonanttankHBLLC的工作狀態(tài)
OperatingstatesoftheHBLLCHBLLC變換器建模和增益特性HBLLCconvertermodelingandgaincharacteristics原邊電流和諧振電容的參數(shù)確定Primarycurrentsandresonantcapdimensioning副邊整流設(shè)計(jì)和輸出電容參數(shù)的確定Secondaryrectificationdesignandoutputcapdimensioning諧振電感的平衡性Resonantinductancebalance變壓器繞組參數(shù)的確定和變壓器的制作Transformerwindingdimensioningandtransformerconstruction第42頁/共55頁諧振電感的平衡ResonantInductanceBalance例Example:Llk(p-s1)=105uH Llk(p-s2)=115uH
?Llk=10uH
Llk(total)=100uH Lm=600uH Cs=33nF-總的Ls總是受到變壓器的漏電感的影響。
TotalLsisalwaysaffectedbythetransformerleakageinductance-具有集成漏電感的變壓器屬于特殊情況——Ls=LlkSpecialcasefortransformerwithintegratedleakageinductance-Ls=Llk-推挽和多輸出應(yīng)用對(duì)漏電感的平衡性十分敏感。
Pushpullandmult.outputapp.aresensitivetotheleakageinductancebalance參數(shù)Parameter測(cè)量引腳MeasuredbetweenPins副邊引腳定義SecondarypinsconfigurationLlk(p-s1)A-BC-D短路shortD-E開路openLlk(p-s2)A-BC-D開路openD-E短路shortLlk(total)A-BC-D短路shortD-E短路shortLmA-BC-D開路openD-E開路openfs1=85.5kHzfs2=81.7kHz5%差值difference變壓器的漏電感Transformerleakageinductance第43頁/共55頁諧振電感的平衡性ResonantInductanceBalance每個(gè)開關(guān)波形的半周期,串連諧振頻率都不同,這造成了原邊和主副邊的電流不平衡性Seriesresonantfrequencydiffersforeachswitchinghalf-cyclethatresultsinprimaryandmainlysecondarycurrentimbalance副邊電流的峰值出現(xiàn)3A的差異——各對(duì)整流管的功率耗散就不同,而且對(duì)于副邊繞組來說,功率耗散也不同3Adifferenceinthepeaksecondarycurrent–thepowerdissipationisdifferentforeachrectifierfrompairaswellasforthesecondarywindings.第44頁/共55頁諧振電感的平衡性ResonantInductanceBalance在開關(guān)周期的前半周,變換器工作在串連諧振頻率Fs之下,而在開關(guān)周期的第二半周,變換器工作在諧振頻率上。
ConverterworksbelowseriesresonantfrequencyFsfortheonehalfoftheswitchingcycleandintheFsforthesecondhalfoftheswitchingcycle.Iprimary第45頁/共55頁對(duì)于大功率應(yīng)用而言,將原邊繞組串連起來,并將副邊繞組并聯(lián)起來,是一種有吸引力分方法。這樣的結(jié)構(gòu)有望可以通過對(duì)副邊繞組的恰當(dāng)連接,對(duì)變壓器漏電特性的不平衡性形成補(bǔ)償。Forhighpowerapp.itisattractivetoconnectprimarywindingsinseriesandsecondarywindingsinparallel.Thereispossibilitytocompensatetransformerleakageimbalancebyappropriateconnectionofthesecondarywindings:?Llk_total=2*?Llk?Llk_total=0諧振電感的平衡性ResonantInductanceBalance第46頁/共55頁副邊漏感被反射到原邊,從而提高了總的諧振電感值。具有很高的匝數(shù)比的LLC應(yīng)用處于危險(xiǎn)狀態(tài)
Thesecondaryleakageinductanceistransformedtotheprimaryandincreasesthetotalresonantinductancevalue.SituationbecomescriticalfortheLLCapplicationswithhighturnsratios.12V/20A應(yīng)用例applicationexample
:Np=35turns Llk_s1=100nHNs=2x2turns Llk_s2=150nHn=Np/Ns=17.5Ls=110uHLm=630uH?Llk_s=50nH副邊出現(xiàn)50nH的差異,就可能造成Ls出現(xiàn)14%的差異!!!
50nHdifferenceonthesecondarycauses14%differenceofLs!!!諧振電感的平衡性ResonantInductanceBalance第47頁/共55頁變壓器的構(gòu)造和副邊在布局方面的考慮:Transformerconstructionandsecondarylayoutconsiderations:- 采用推挽結(jié)構(gòu)時(shí),諧振回路參數(shù)可以在每個(gè)開關(guān)周期中發(fā)生變化。這會(huì)導(dǎo)致原邊和副邊的電流出現(xiàn)不平衡。
Resonanttankparameterscanchangeeachswitchinghalfcyclewhenpushpullconfigurationisused.Thiscancausetheprimaryandsecondarycurrentsimbalance.對(duì)于集成了諧振電感的變壓器而言,必須檢查變壓器的制造商給如何保證漏電感指標(biāo)。所有短路的副邊繞組是不相關(guān)的。特定的漏電感值可以不同。
Forthetransformerwithintegratedresonantinductance,ithastobecheckedhowthetransformermanufacturerspecifiestheleakageinductance.Specificationforallsecondarywindingsshortedisirrelevant.Theparticularleakageinductancevaluescandiffer.- 將更多的變壓器組合使用,將其原邊繞組串連起來并將其副邊繞組并聯(lián),則通過恰當(dāng)?shù)母边吚@組連接可以補(bǔ)償漏電感的不對(duì)稱性。
Whenusingmoretransformerswithprimarywindingsinseriesandsecondarywindingsinparalleltheleakageinductanceasymmetrycanbecompensatedbyappropriatesecondarywindingsconnection.- 副邊漏電感可以造成采用高變壓器匝數(shù)比的應(yīng)用中諧振電感出現(xiàn)顯著的不平衡性。在這種情況下,LLC諧振變換器的副邊的布線就有著關(guān)鍵性影響。
Secondaryleakageinductancecancausesignificantresonantinductanceimbalanceinapplicationswithhightransformerturnsratio.LayoutonthesecondarysideoftheLLCresonantconverteriscriticalinthatcase.諧振電感的平衡性ResonantInductanceBalance第48頁/共55頁議程Agenda為何采用HBLLC變換器WhyanHBLLCconverterHBLLC變換器和諧振回路的構(gòu)形ConfigurationsoftheHBLLCconverterandaresonanttankHBLLC的工作狀態(tài)
OperatingstatesoftheHBLLCHBLLC變換器建模和增益特性HBLLCconvertermodelingandgaincharacteristics原邊電流和諧振電容的參數(shù)確定Primarycurrentsandresonantcapdimensioning副邊整流設(shè)計(jì)和輸出電容參數(shù)的確定Secondaryrectificationdesignandoutputcapdimensioning諧振電感的平衡性Resonantinductancebalance變壓器繞組參數(shù)的確定和變壓器的制作Transformerwindingdimensioningandtransf
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