文稿案例gd3c01制藥gd3c05cf

齊魯制藥Doc.Ref.:Customer WBS/ProjectCode:MA54-00153-R CopyN.: ProductionOrder:File FunctionalTestSpecifications（功能測(cè)試文件NAME（DATE（日期SIGNATURE（簽NAME（DATE（日期SIGNATURE（簽名Writtenby:（編輯Checkedby:（審核Approvedby:（批準(zhǔn)ApprovedbytheApprovedbythe‘?IMAReproductionofthisbyanymeans,inwholeorinpart,isprohibitedwithouttheauthorizationofIMAS.p.A.IMA允許不得以全部及部分文DISTRIBUTIONLIST（分配列表COPYN.（副本01(漢語(yǔ))MAINCOPYTABLEOFMODIFICATIONSRequestN.ModifiedDescriptionof INTRODUCTION緒 GLOSSARY術(shù)語(yǔ) DESCRIPTIONAND N測(cè)試步驟描 TestedAreas測(cè)試范 TestFormat測(cè)試格 TestPassingCriterion測(cè)試依 LoggingTestResults結(jié)果測(cè) StepstoTakeifaTestFails測(cè)試未通過(guò)的措 GeneralWarningsforCarryingOuttheTest測(cè)試完成后的警 SpecialWarningsforCarryingouttheTests測(cè)試完成后的特殊警 4SANDTESTEQUIPMENT文件及測(cè)試工 TESTPROCEDURE測(cè)試過(guò) PowerSupply電 SystemPowerSupply系統(tǒng)電源供 AuxiliariesPowerFailure輔助電源失 ElectricpanelMaxTemperature電氣柜最大溫 UPSInterventionUPS干 UPSdiagnosticsUPS診 OperatorSafeties安全操 ElectricpanelSafeties電氣柜安 EmergencyButtons急停按 PanWindowSafetiesDisabling鍋門安全激 PanGuardsSafety鍋體安全 PanFrontGuardsSafety鍋體前部安全 PAN鍋 PanMotorOverload鍋電機(jī)過(guò) PanBreakOverload鍋剎車過(guò) PanMotorFanOverload鍋電機(jī)風(fēng)扇過(guò) CoreTemperatureProbe片芯溫度探 PanMotorFanContactor鍋電機(jī)風(fēng)扇接觸 PanMotorInverterAnomaly鍋電頻器異 PTCPanMotorOverload/SafetyPTC鍋電機(jī)過(guò)載∕安全 PanMotorContactor鍋電機(jī)接觸 PanBrakeContactor鍋剎車接觸 PanStartandStop鍋啟動(dòng)和停 ProductUnloadingfromPan產(chǎn)品卸 PanSealGasketsManagement充氣密封圈管 CheckforPresenceofGasketCompressedAir檢測(cè)充氣密封圈的壓縮空CheckforPresenceofGuardsGasketCompressedAir檢測(cè)側(cè)門充氣密封圈的壓縮空 AirInletAbsoluteFilteringSystem進(jìn)氣高效過(guò)濾 ProcessAirFilteringEfficiencyatInlet#2進(jìn)氣過(guò)濾 AirInletAdjustmentSystem進(jìn)氣調(diào)節(jié)系 CheckforCompressedAirPresenceatFan/OutletFanBoard檢查進(jìn)∕排風(fēng) CheckforPositionofINAirGateValves檢測(cè)進(jìn)風(fēng)閥門位 PTCFanOverload/SafetyPTC進(jìn)風(fēng)機(jī)過(guò)載∕安 FanMotorInverterAnomaly進(jìn)風(fēng)頻器故 ProcessAirFilteringEfficiencyatInlet#1進(jìn)氣過(guò)濾 InletAirtySensor進(jìn)風(fēng)量傳感 AirHeatingSystem空氣加熱系 InletAirTemperatureProbe進(jìn)氣溫度探 AirHeatingAdjustmentValveOperationCheck檢查加熱閥的調(diào) AirHeatingAdjustment空氣加熱調(diào) AirPre-heatingSystem預(yù)加熱系 Pre-heatingTemperatureProbe預(yù)加熱溫度探 MinimumPre-heatingTemperature最小預(yù)加熱溫 AirPre-HeatingAdjustmentValveOperationCheck檢查預(yù)加熱溫度調(diào)節(jié) Pre-HeatingTemperatureAdjustment預(yù)加熱溫度調(diào) Pre-fluxing預(yù)加熱的管道加熱時(shí) InletHumidityDetectionSystem進(jìn)氣濕度檢測(cè)系 InletHumiditySensor進(jìn)氣濕度傳感 InletAirDehumidifyingandCoolingSystem進(jìn)風(fēng)除濕和冷卻系 CoolingAirTemperatureProbe預(yù)冷卻溫度探 AirCoolingAdjustmentValveOperationCheck檢查預(yù)冷卻 AirCoolingAdjustment預(yù)冷卻調(diào) FilmDosingandSprayingSystem薄膜包衣劑量及噴射系 FilmPumpInverterFault蠕動(dòng)泵變頻器故 FILMProductPressureSensor薄膜包衣管路壓力傳感 CheckforMaxFILMProductPressure檢查最大薄膜包衣管路壓 NoCompressedAir缺少壓縮空 AtomizationPressure/SugarPumpSupplySensor霧化壓力/糖包衣壓力傳感 CheckforMinimumAtomization/SugarPumpSupplyPressure檢查最小霧∕糖包衣壓 ImmediateSprayingStop緊急停止噴 FilmProductMassicSensor薄膜包衣質(zhì)量傳感 SugarDosingandSprayingSystem糖包衣噴射系 SugarSequence糖包 GunArmMovement噴撐臂移 GunArmMovement噴撐臂移 GunArmSwivelMotorOverload噴撐臂旋轉(zhuǎn)電機(jī)過(guò) GunArmSwivelMotor噴撐臂旋轉(zhuǎn)電 GunArmSwivelMovementInterlocks噴撐臂運(yùn)動(dòng)自 OutletAirTreatmentSystem排氣空氣處理系 CheckforPositionofOUTAirGateValves檢測(cè)排氣閥門位 CheckforPositionofDustCollectorOutletGateValves檢測(cè)除塵器排風(fēng)閥門 OutletfanMotorInverterAnomaly排風(fēng)電頻器異 OutletfanMotorPTCProtection/Overload排風(fēng)機(jī)電機(jī)PTC保護(hù)/過(guò) AirtyProbeatOutlet排風(fēng)量檢 PanDepressionSensor鍋負(fù)壓傳感 DustCollecting粉塵收 ProcessAirFilteringEfficiencyatOutlet排氣系統(tǒng)中空氣過(guò)濾器的效 DustCollectorOperation除塵器操 DustCollectorMotorOverload除塵器電機(jī)過(guò) DustCollectorContactorCheck除塵器接觸器檢 AIRSYSTEM空氣系 IN/OUTAirTreatmentUnitOperation進(jìn)/排氣處理單元的操 AirBypassforDisablingthePan激活鍋旁 CheckforPanBypassFlap檢查鍋旁通 PanBypass(AdjustmentwithFan/SuctionFan)鍋旁通（根據(jù)風(fēng)機(jī)調(diào)整）AirbypassforDustCollectorDisabling除塵旁 DustCollectorBypassFlapCheck檢查除塵旁通 ccesstotheSystem進(jìn)入系 AccessCheck(Comaut)系統(tǒng)進(jìn)入檢 RecipeSetting配方設(shè) MasterRecipeandProcessManagement(Comaut)主配方及工藝參數(shù)管(操作面板 ProcessMonitoringValidation認(rèn)證工藝HeatingExtension加熱延 CoolingExtension冷卻延 ManualControls手動(dòng)控 ProcessValidation工藝認(rèn) RecordingandPrintingProcessData記錄打印工藝數(shù) WASHSYSTEM系 CheckforCompressedAirPresenceatWashPanel檢查站的壓縮空PipesDrainWaterValveCheck吹掃管道檢 DemineralizedColdWaterValveCheck冷純化水進(jìn)水閥檢 DemineralizedHotWaterValveCheck熱純化水進(jìn)水閥檢 ColdWaterValveCheck自來(lái)水閥檢 DetergentInletValveCheck檢查1號(hào)清潔劑 DetergentPumpOverload1號(hào)清潔劑泵過(guò) Detergent2PumpOverload清潔劑泵2電機(jī)過(guò) WIPLinePressure WIP管路壓力傳感 WashPumpInverter泵變頻 WashPumpPTCOverload/Protection泵PTC過(guò)載/保 WIPLineTemperatureProbeWIP管路溫度探 CheckforWashLineIValve檢查管路閥 CheckforWashLineIIValve檢查管路閥 CheckforWashLineIIIValve檢查管路閥 CheckforWashLineIVValve檢查管路閥檢查管路閥 CheckforWashLineVValve檢查管路閥 CheckforWashLineVIValve檢查管路閥檢查管路閥 DischargeSafetyValveCheck排水安全閥檢 ProductLineWashValveCheck漿液管路閥檢 PanContainerDischargeValveCheck檢查鍋體排水 WashDischargeRecycleValveCheck檢查排水循環(huán) WashDischargetosewerValveCheck檢查排污 DischargePumpOverload排水泵過(guò) DischargePumpAnomaly排水泵異 DoorGasketDeflationDuringProductLineWashing當(dāng)漿液管路時(shí)門密封墊泄 CheckforMaxWashWaterLevel檢查最水 HotWaterInletSequence熱水進(jìn) ColdWaterInletSequence自來(lái)水進(jìn)入順 DetergentInletSequence清潔劑進(jìn) Detergent2InletSequence清潔劑2進(jìn) ProductLineWashSequence漿液管路順 PerfimaDischargeSequence排水順 SequentialPurgeSequence管路漂洗順 WaterrecycleSequence水循環(huán)順 Waterheatingvalveregulation水加熱閥門調(diào) Waterheatingregulation水加熱調(diào) WashValidation認(rèn) Valida ANNEXES附 ATTAENTS附 INTRODUCTION緒ThisrepresentstheFunctionalTestSpecificationsofIMAIndustriaMacchineAutomaticheSpAforthePERFIMA500system,serialnumberGD3C05,developedforGD3C05(WBSTechnicalSpecificationsreferenceGD3C05).Thepurposeofthisistodescribetheteststobecarriedoutasevidencethatthemachineoperatescorrectly,incompliancewiththeTechnicalandFunctionalSpecifications. deliveredtothecustomerrepresentsthetranslatedcopyofwhatiswrittenin wasissuedinconformitywiththefollowingStandardOperatingProcedures(SOP)andWorkInstructions(W_I)ofIMAS.p.A.:此文件描述了淄博伊馬新華制藥設(shè)備制造的系列號(hào)為GD3C05的工業(yè)自動(dòng)化設(shè)備PERFIMA500系統(tǒng)的測(cè)試功能。這些文件的目的，是參照技術(shù)功能測(cè)試格式明確的進(jìn)試，確保設(shè)備的正確運(yùn)行。此文件是遵照以下IMA操作手冊(cè)和工作說(shuō)明標(biāo)準(zhǔn)的W_I9.9"FunctionalTestSpecifications(SWQualityMan.)"“功能測(cè)試格式”（SWW_I4.4"StandardsApplicabletoQualitySystemImplementation "CodingApplicabletoQualitySystemImplementationandAcceptance "ManagementApplicabletoQualitySystemImplementation SOP7(5).9"Tests,ChecksandFinalAcceptanceTestsonMachinesandProduction（設(shè)備和生產(chǎn)線的檢驗(yàn)、核查和驗(yàn)收測(cè)試GLOSSARY術(shù)語(yǔ) , HighEfficiencyParticleArresting DigitalInputs DigitalOutputs ogInputs模擬量輸 ogOutputs模擬量輸 Software軟 Hardware硬 FactoryAcceptanceTest SiteAcceptanceTest Washing ce HumanMachineInterfaceDESCRIPTIONAND N測(cè)試步驟描Thefollowingsub-sectionsdescribethestructureoftheTestnthathasbeensetupforthePERFIMA500machine,serialnumberGD3C05,andinparticular,themachine’sactivitygroustobefunctionallytestedand,withinsuchgrous,anyparticularactivitiesnotsubjectedtofunctionaltestingandrelativemotivations.Forthoseparticularactivitiesnotsubjectedtofunctionaltesting,thecheckactionsappliedinanycasearesyntheticallydescribed.Eachtestisloggedwithanidentificationcodeofitsown.Moreoverifatestfailsthestepstotakearedescribed.GD3C05PERFIMA500設(shè)備設(shè)立的測(cè)試步驟的描述，特別TestedAreas測(cè)試范SpecificmachineActivityareasarefunctionallytested.明確設(shè)備的動(dòng)作情況是測(cè)試的目的。Forthisreason,theFunctionalTestisrepresentedbyanumberoftestsasawholewhichinturnaregroupedaccordingtotheActivitytobeexamined.Inparticularthedefinitionofthegroucanbesingledoutbythethirdandcharacterinthetestidentificationcode.ThemachineActivitiesthataresubjectedtoFunctionalTestingandthecorrespondingtestidentificationcodetypologiesarelistedbelow.標(biāo)識(shí)碼的定義，設(shè)備的事項(xiàng)參照下表能測(cè)試和通訊測(cè)試中的標(biāo)識(shí)碼：ActivitiessubjectedtoFunctionalTest參照TestIdentificationCodePowerSupplyCFEL-OperatorSafetyCFSO-PanCFBS-INAirProcessTreatmentCFIN-Paddles槳CFVO-SpraySystemCFSP-PowderUnit撒粉單CFPO-OUTAirProcessTreatmentCFOU-BypassSystemsCFBP-Hardware硬CFHA-MachineEnablingsCFIM-Productioncycle循環(huán)生CFPR-WashCFWA-WheeledContainersCFGZ-AbsoluteFilterTestCFFA-TESTNTheTestnforthePERFIMA500system,serialno.GD3C05,isoutlinedinAnnex系列號(hào)為GD3C05的PERFIMA500TestFormat測(cè)試TheformalstructureoftheFunctionalTestincludesthefollowing：(refertosection3.1)FunctionalSpecificationsReference:section/softheTechnicalandFunctionalinwhichthefunctionalitytobetestedisdescribed.技PurposeofTest:測(cè)試目的 syntheticdescriptionofthefunctionalproofthatwantstoobtainbymeansofthetest.通過(guò)描述的測(cè)試InitialConditions:初始狀態(tài) preliminaryconditionstobemetforthetesttobeoutcorrectly.TestDescription/Expected TAoperationstobecarriedoutACresultthatmustbeachieved.測(cè)試描述/Stepstotakeafterthe operationstobecarriedoutattheendofthetest,generalrestoringoperationsorstepstobetakentofacethesuccessivetest.一般的，在測(cè)試的最后階段，重復(fù)執(zhí)試中的操作或步驟。TestPassingCriterion測(cè)試依EachcodedFunctionalTestistobeconsideredpassedifeachExpectedACResultisreached.Overall,theFunctionalTestistobeconsideredpositiveifthemachinehaspassedeachcodedtest.如果每個(gè)預(yù)期的結(jié)論都能實(shí)現(xiàn)，那么每個(gè)具有代碼的功能測(cè)試項(xiàng)將會(huì)被通過(guò)。總的LoggingTestResults結(jié)果測(cè)TheTestResultsareformalizedinthefollowingmanner:須是以下形式FormFRM7(5).6"SurveyoftheTestingResults"mustbecompiledforeverycodedtest“測(cè)試結(jié)論”必須整理成每個(gè)執(zhí)試的代碼的形式Compilation,ifany,ofeachcodedruntestofthe"Testresultsheet"(onlyonCustomerrequestand/orifoneormoreattaentsareproducedonrunningthetest);Ifthetestispassed,write"Passed"intheFormFRM7(5).6"SurveyoftheTesting如果測(cè)試通過(guò)了，在“測(cè)試結(jié)論”的表格中寫上“通過(guò)”字樣Ifthetestisfailed,write"Failed"intheFormFRM7(5).6"SurveyoftheTesting如果測(cè)試未通過(guò)，在“測(cè)試結(jié)論”表格中寫上“未通過(guò)”字樣IfoneormoretestsFail,fillinFormFRM7(5).8"ReportonNonconformityatFinalTesting"withtheTestcode,theexecutionn°,theTypeofnon-conformity(minorormajor)andthedescriptionofthenon-conformity.ShouldanInstallationTestbeperformedwithinaFinalAcceptanceTestingofoneofthefollowingtypes:Pre-acceptanceTestingwithoutCustomer,Pre-acceptanceTestingwithCustomer,FinalAcceptanceTesting,thesupervisorsmustsigntheaforesaidFormsasprescribedbySOP7(5).9"Tests,ChecksandFinalAcceptanceTestsonMachinesandProductionLines".最終驗(yàn)收測(cè)試，管理者要依據(jù)（設(shè)備和流水線的測(cè)試、和最終驗(yàn)收測(cè)試）的規(guī)定，TheformstoutilizeareprovidedalongwiththisIncaseduringthetestasheetwillbeprintedout,thisonewillbesigned,dated,referredtothetestnumberandpaged.所利用的格式都有文件，以便在測(cè)試時(shí)可以打印出來(lái)簽名，記錄日期，查閱測(cè)試號(hào)和。StepstoTakeifaTestFails測(cè)試未通過(guò)的措Inthiscase,IMAreferstowhatisprescribedinSOP7(5).9"Tests,ChecksandFinalAcceptanceTestsonMachinesandProductionLines".在這種情況下，IMA要參照“設(shè)備和流水線的測(cè)試，和最終驗(yàn)收測(cè)試”中規(guī)定GeneralWarningsforCarryingOuttheTest測(cè)試完成后的警ThisisusedbyIMAwiththescopeofdemonstratingandformalisingthecorrectoperationofalltherelevantpartsofthesystem.ThesetestprocedureshavebeenwrittentobecarriedoutbytheIMAtechnical nelwhohavecarriedouttheassemblyandinstallationofthesystem.Thetestsdescribedinthishavebeenwritten-upinsufficientdetailtoensurethattheycanberepeatedandcanalsobecarriedoutbynon-IMA nelaslongastheyhaveanadequatetechnicalknowledgeandareappropriayqualifiedonthespecificuseofthesystem.IMAIMA的裝配技術(shù)人員測(cè)試過(guò)。文件中的測(cè)試描述已經(jīng)非常的細(xì)致，可以IMA的技術(shù)人員重復(fù)操作。Withregardtoteststhatneedtobecarriedoutwhenthefollowingsafetyguardsareopened,thereductionofsafetylevelsmustbeconsidered:machineelectricalequipmenthousingboxmachine-電氣設(shè)備的油輪箱-設(shè)備防護(hù)裝ThefollowingtestsconcernthePERFIMA500system,serialnumber下面的測(cè)試涉及的是GD3C05、PERFIMA500SpecialWarningsforCarryingouttheTests測(cè)試完成后的特殊警(1)TheindicationsintheseInitialtestConditionshavethefollowingSystempresetforoperation系統(tǒng)預(yù)Systempresetforoperationin→系統(tǒng)預(yù)設(shè)方

Systempowered-onwithcontrolsystemanduserinterfaceproperlystartedupandoperationalandwithoutanyalarmcausesinprogress.AnyoperatingmodemaybesetbutNOfunctionshouldbeactivated.附帶操作系統(tǒng)、開(kāi)啟用戶界面、運(yùn)行中無(wú)，在功能被激活A(yù)saboveexceptthatoneofthefollowingoperatingmodesmustbeset:除了下述中的一個(gè)操作模式必須設(shè)置外其余同上：AUTOMATIC自theonespecifiedaftertheTypeofposs生產(chǎn)類

Theprocessmustbesettooneofthefollowing:生產(chǎn)過(guò)程必須設(shè)置Production生產(chǎn)AnyprocessexcepttheWASHoneProductionwith帶粉劑生

Anyprocessthatincludespowder帶粉劑的Processprogress生產(chǎn)進(jìn)行（狀態(tài)

FILM:包 Filmcoatingprocess薄膜包衣工SUGAR糖包衣SugarcoatingprocessWASH:Machinewash工theonespecifiedafterthe→"點(diǎn)“→”后進(jìn)入列Systemrunninginautomaticmodeandwithabatchprocessinprogressthephasethatshouldbeunderwaymaybeindicatedbetweenbrackets)系統(tǒng)在自動(dòng)運(yùn)行狀態(tài)下，進(jìn)行批過(guò)程的狀態(tài)（狀態(tài)在括2)Shouldanyoftheutilitiesrequiredforcompletingtheexecutionofoneormoretestsnotbeavai200leduringtheFATtests(forinstance: ,cooledwater,etc.),thetestswillberunconsideringtheabsenceoftheutilities,i.e.checking(wherepossible)onlytheactuationsofthedevicesand/ortherelativefunctionalsequences.Adjustmentsassociatedwiththeunavai200leutilitieswillnotbechecked.在FAT測(cè)試時(shí)，沒(méi)條件進(jìn)行的測(cè)試，其必須的功能要執(zhí)行驗(yàn)證（例如：蒸汽、冷凍水Thetestproceduresenvisagethedisyofonlythealarmmessagesassociatedwiththealarmconditionthatoccurred.Duetothetestmethodadopted,thehardwareconfiguration,therelevantsetupparametersandthetypeofstopthatoccurred,additionalmessagesmightbedisyedthatarenotthesubjectofthetestand,assuch,notenvisagedintheprocedure.測(cè)試過(guò)程中，信息顯示與相關(guān)的內(nèi)容。由于測(cè)試方法的運(yùn)用，硬件配置、Themachine'sworkingefficiencyisrestored,afteranalarmconditionandindicatedinthetestproceduresas"Restoringroutineoperatingconditions",bysolvingthecausethattriggeredthealarmand,whenrequired,bypressingtheresetbutton.The whorunsthetestisinchargeofcarryingoutthecorrectrestoreprocedureeachtime.按下復(fù)位按鈕，復(fù)位顯示的“復(fù)位至原始的操作狀態(tài)”，設(shè)備恢復(fù)正常工作狀withoutreferencetoworkorders.ToactuatethistypeofautomaticprocessingselecttheLOCAL”mode,selecttherecipeandenterthenameofthebatchtobeproduced.local的模式, SANDTESTEQUIPMENT文件及測(cè)試工sInstructionManualGD3C05M26)*)FunctionalSpecificationsGD3C05SFandrelevantdetailedspecifications*)InstallationTestSpecificationsGD3C05CI*)ElectricalSystem ationEGD3C05)*) aticSystem ationSP-GD3C05)*)Air–Spraying–HydraulicSystemP&ID(GD200GD3C05R00)(*)氣路-噴射-水系統(tǒng)FormsforLoggingTestResults:FRM7(5).6,FRM7(5).8記錄表Mechanicalandelectricalworkshop帶有機(jī)械和電氣設(shè)備的車dguard Pressures/DepressionsGen.Pump壓力 Workrange:量 -800mbar+20Trial ty:about5(*)Anypreviousand/orsuccessiverevisionsof aremanaged yfromthe TESTPROCEDURE測(cè)試過(guò)PowerSupply電SystemPowerSupply系統(tǒng)電源FunctionalSpecificationsReference:功能參

ElectricalSystemDesignationPurposeofTestThepurposeofthistestistocheckthatonpoweringupthesystemallthedevicesthatindicatethatpowerisONareactivatedandthatthesystemiscapableofoperating.InitialConditions初始狀態(tài)ThesystemmustnotbeelectricallyTestDescription/ExpectedResults測(cè)試描述/ Poweronthesystembyactivatingthepowersupplyswitchesontheelectricpanelsinsequence.有序的打開(kāi)控制柜上的主電源開(kāi)關(guān).PowerontheauxiliarycircuitsthroughtheControlPanel.通過(guò)控制面板給輔助電路供Checkthestatusofthepower-onwarninglightsontheelectricpanels.檢查面板上的報(bào)ChecktheUserInterfacescreen. Thepower-onwarninglightsontheelectricpanelsturnon.控制面板上的電源指示燈Afterhavingruntheautomaticinitializationprocedure,thesystemdisystheapplicationinterfacewindow.運(yùn)行自動(dòng)過(guò)程后，系統(tǒng)顯示用戶應(yīng)用窗口。 Checktheimpossibilityofperforminganyprocessfunction. Thesystempreventstheexecutionoftheprocessfunctions.系統(tǒng)執(zhí)行的功 Selecttheloginfunction. ThesystemdisystheloginwindowthatasksyoutoentertheUserIDand EntercorrectUserIDandPasswordtorunthetestactivities.輸入正確的用戶名和 TheaccesstothesystemisallowedStepstotakeaftertheTest:None沒(méi)AuxiliariesPowerFailure輔助電源FunctionalSpecificationsReference:功能參

ElectricalSystemDesignDoc.PurposeofTestThepurposeofthistestistochecktheworkingefficiencyofthealarmthatistriggeredwhentheauxiliarysystemsundergoapowerfailure.此項(xiàng)測(cè)試的目的是測(cè)試輔助電路失電后的功InitialConditions初始狀Systempresetforoperationinmode→AUTOMATIC系統(tǒng)預(yù)設(shè)操作模式→自Typeofprocess→Production工藝類型→生ProcessinprogressTestDescription/ExpectedResults測(cè)試描述/ Frominsidetheelectricpanel,disconnectisolatingswitchwireF0013.斷開(kāi)電氣柜里的斷路器F0013. Themachinestopsandtheproductionisinterrupted.Thefollowingalarmsaredisyed:顯示040"AUXILIARYCIRCUITFAILURE"輔助電路失001"FATALALARM:MACHINESTOPPED"重大：設(shè)備停163"UNABLETOSTARTPRODUCTION"不能啟動(dòng)生002EMERGENCYMODULE"急停模Note .Startanewproduction. Thedisyedalarmsarecleared.顯示的被清ThemachinerestartsStepstotakeaftertheTest:.1)Theemergencyalarmconditioncausesthemachinetostopandinterruptstheelectricalandpaticpowersupply;dependingonthemachineunitsinstalled,thiscouldcausethedisyofadditionalmessagesthat,notbeingpartofthetest,arenotenvisagedintheprocedure.ElectricpanelMaxTemperature電氣柜最大溫FunctionalSpecificationsReference:功能參

ElectricalSystemDesignationPurposeofTestThepurposeofthistestistochecktheworkingefficiencyofthedevicethatdetectsthehightemperaturesinsidetheelectricpanel.InitialConditions初始狀Systempresetforoperationinmode→MANUAL系統(tǒng)預(yù)設(shè)操作模式→手Typeofprocess→Production工藝類型→生ProcessinprogressTestDescription/ExpectedResults測(cè)試描述/ FrominsidetheelectricpaneldecreasethevaluesetonthermostatB0001tobelowroomtemperature.設(shè)置面板內(nèi)部的自動(dòng)溫控調(diào)節(jié)器B0001到室溫以下 Afterthewaittimedefinedinthesystem'sconfiguration,thefollowingalarmisdis經(jīng)過(guò)系統(tǒng)設(shè)置的時(shí)間后，出現(xiàn)以下的006ELECTRICALCABINETMAXTEMPERATURE"電氣柜溫度過(guò) . Thesignalclears.StepstotakeaftertheTest:.UPSInterventionUPS干FunctionalSpecificationsReference:功能參

GD3C05SF#FS-ElectricalSystemDesignDoc.PurposeofTest:ThepurposeofthistestistochecktheinterventionfunctionoftheUPS該測(cè)試的目的是檢查UPS系統(tǒng)的功能InitialConditions:初始狀SystempresetforoperationTestDescription/ExpectedResults測(cè)試描述/ givethewireNO.2020onesigalinups.給UPS2020 ThemachineoperatorterminalremainspoweredThefollowingalarmsaredisyed:顯示下92UPSLACKPOWERSUPPLYUPS缺少電 Restoreroutineoperatingconditions.復(fù)位至原始的操作狀 Thealarmmessageclears.StepstotakeaftertheTest.UPSdiagnosticsUPS診FunctionalSpecificationsReference:功能參

GD3C05SF#FS-ElectricalSystemDesignDoc.PurposeofTest:ThepurposeofthistestistocheckthefunctionthatcheckstheUPSInitialConditions:初始狀SystempresetforTestDescription/ExpectedResults測(cè)試描述/ SimulatetheendoftheUPSsystemautonomybyraisinginputDI22ofcard通過(guò)接通K0005.7DI22的信號(hào)，模擬UPS Thefollowingalarmisdisyed:顯示下093ENDAUTONOMYFROMUPSPREALARM”UPS Restoreroutineoperatingconditions.復(fù)位原始的操作狀態(tài) Thealarmmessageclears.警報(bào)消除 SimulatethemalfunctionoftheUPSsystembyraisinginputDI20ofcard通過(guò)接通K0005.7DI20的信號(hào)，模擬UPS Thefollowingalarmisdisyed:顯示下102“UPSFAILURE”UPS故 Restoreroutineoperatingconditions.復(fù)位至原始的操作狀態(tài) Thealarmmessageclears.警報(bào)消除StepstotakeaftertheTest.OperatorSafeties安全ElectricpanelSafeties電氣柜安FunctionalSpecificationsReference:功能參 ElectricalSystemDesignPurposeofTestThepurposeofthistestistochecktheworkingefficiencyofthesystem'sElectricPanelsafetyInitialConditions初始狀Powerdtoallelectricpanels.給電氣柜供Auxiliarycircuitspowersupplydisabled.ElectricCabinetDoorsSafetyONwhenpresent)電氣柜安全選項(xiàng)打開(kāi)（實(shí)時(shí)TestDescription/ExpectedResults測(cè)試描述/TA1Checkthat,onopeningtheelectriccabinetdoorsinterlockedbysafetymicroswitchesthepowersupplyiscutoff.檢查是否出現(xiàn)以下情況：當(dāng)打開(kāi)電氣柜門時(shí)，微動(dòng)開(kāi)關(guān)互AC1PowersupplyiscutoffonopeningeachdoorStepstotakeaftertheTest:.EmergencyButtons急停按FunctionalSpecificationsReference:功能參 ElectricalSystemDesignPurposeofTest:Theworkingefficiencyofthe"ALARM"and"FATALALARM"lampsandofthe"ALARMSIREN"ischeckedonlyduringthistesteveniftheactivationoftheaforesaiddevicesisrepeatedforalltestsduringwhichtheTheworkingefficiencyofthe"ALARM"and"FATALALARM"lampsandofthe"ALARMSIREN"ischeckedonlyduringthistesteveniftheactivationoftheaforesaiddevicesisrepeatedforalltestsduringwhichthesameconditionsofthistestarerepeated.在相同的狀態(tài)下，即使上述的情況已經(jīng)再三檢查也要再次檢查”和“重”燈及“蜂鳴器InitialConditions初始狀Systempresetforoperationinmode→AUTOMATIC系統(tǒng)預(yù)設(shè)操作狀態(tài)→自Typeofprocess→Production工藝類型→生ProcessinprogressTestDescription/ExpectedResults測(cè)試描述/ Pressemergencybuttononthemachine'sControlPanel. Themachinestopsinno-powerconditionsThefollowingalarmsaredisyed:出現(xiàn)以下046EMERGENCYPUSHBUTTONPRESSEDOVERPCCONSOLE急停鈕按下（控制柜前部001"FATALALARM:MACHINESTOPPED"重大：設(shè)備停002EMERGENCYMODULE"緊急停止163"UNABLETOSTARTPRODUCTION"不能啟動(dòng)生NoteThemachinestopsandtheproductionisinterrupted.TheALARMandFATALALARMwarninglightsontheControlPanellightup.控制TheALARMSIRENturnson. Rearmtheemergencybutton,resetthealarmsandstartanewproduction.拔起急停按1)Theemergencyalarmconditioncausesthemachinetostopandinterruptstheelectricalandpaticpowersupply;dependingonthemachineunitsinstalled,thiscouldcausethedisyofadditionalmessagesthat,notbeingpartofthetest,arenotenvisagedintheprocedure. Thealarmsreset:復(fù)thedisyedalarmsarecleared顯示的被清thealarmwarninglightsturnoff燈不thealarmsirenturnsoff蜂鳴器不thesystemrestarts Pressemergencybuttononthepan'sfrontside. Themachinestopsinno-powerconditionsThefollowingalarmsaredisyed:出現(xiàn)以下048EMERGENCYPUSHBUTTONPRESSEDOVERPANFRONT急停鈕按下（鍋前部001"FATALALARM:MACHINESTOPPED"重大：設(shè)備停002EMERGENCYMODULE"緊急停止163"UNABLETOSTARTPRODUCTION"不能啟動(dòng)生產(chǎn)NoteThemachinestopsandtheproductionisinterrupted.TheALARMandFATALALARMwarninglightsontheControlPanellightup.控制面板上的“”和“重大”燈亮TheALARMSIRENturnson.蜂鳴器 Rearmtheemergencybutton,resetthealarmsandstartanewproduction.拔起急停按鈕，將復(fù)位并重新開(kāi)啟一新的生產(chǎn) Thealarmsreset:復(fù)thedisyedalarmsarecleared顯示的被清thealarmwarninglightsturnoff燈不thealarmsirenturnsoff蜂鳴器不thesystemrestartsStepstotakeaftertheTest測(cè)試后的執(zhí)行步驟Rearmtheemergencybuttonandresetthealarms.拔起急停按鈕并復(fù)位1)Theemergencyalarmconditioncausesthemachinetostopandinterruptstheelectricalandpaticpowersupply;dependingonthemachineunitsinstalled,thiscouldcausethedisyofadditionalmessagesthat,notbeingpartofthetest,arenotenvisagedintheprocedure.PanWindowSafetiesDisabling鍋門安全激FunctionalSpecificationsReference:功能參

ElectricalSystemDesignationPurposeofTestThepurposeofthistestistochecktheworkingefficiencyofthesafetydeviceandthepandooropeningsignal.InitialConditions初始狀Systempresetforoperationinmode→AUTOMATIC系統(tǒng)預(yù)設(shè)操作狀態(tài)→自Typeofprocess→Production工藝類型→生ProcessinprogressTestDescription/ExpectedResults測(cè)試描述/TA1ActivatethedisablingofthePanwindow'ssafetiesbyswitchingselector"PanWindowSafetiesDisabling"toposition("0").激活鍋門安全選擇開(kāi)關(guān)“鍋門安全不激活”至位置0”。AC1Theyellow"PanWindowSafetiesDisabledWarningLight"TA2Pressthe"GasketDeflation"buttononthePantodeflatethepanwindow ThePanWindowGasketdeflates.鍋體窗口密封圈泄氣。Thefollowingalarmisdisyed:出現(xiàn)以下。143PANDOORGASKETISNOTINFLATED"鍋門充氣密封圈未充氣Thepan'scupkeepsrolling. OpenthePan'swindow.打開(kāi)鍋體窗口 Thefollowingalarmisdisyed:出現(xiàn)以下008PANDOOROPEN"鍋門打開(kāi) Closethewindowandrestoreroutineoperatingconditions.關(guān)上窗口恢復(fù)正常操作 Ontheelapsingofatimesetinthesystem'sconfiguration,thewindow'sgasketinflatesThealarmclears.警報(bào)清除。TA5Switchselector"PanWindowSafetiesDisabling"todisabledposition("1").將鍋門安全AC5Theyellow"PanWindowSafetiesDisabledWarningLight"turnsTA6Pressthe"GasketDeflation"buttononthePantodeflatethepanwindowgasket.按下AC6Thefollowingalarmisdisyed:出現(xiàn)以下143PANDOORGASKETISNOTINFLATED"鍋門密封圈未充TA7OpenthePan'swindow.打開(kāi)鍋前門窗口AC7Theproductionisinterrupted.生產(chǎn)中斷Thefollowingalarmsaredisyed:出現(xiàn)以下警008PANDOOROPEN"鍋門打001"FATALALARM:MACHINESTOPPED"重大：設(shè)備停002EMERGENCYMODULE"急停模163"UNABLETOSTARTPRODUCTION"不能啟動(dòng)生NoteStepstotakeaftertheTest:.1)Theemergencyalarmconditioncausesthemachinetostopandinterruptstheelectricalandpaticpowersupply;dependingonthemachineunitsinstalled,thiscouldcausethedisyofadditionalmessagesthat,notbeingpartof