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a
FEATURES
Stand-AloneLi-IonBatteryChargers
HighFrequencySwit odeDualLi-IonBatteryChargers
ADP3801/ADP3802
FUNCTIONALBLOCKDIAGRAM
LDO+ GATEREFERENCEDRIVE
CURRENTLOOP
AMP+EOCCOMPARATOR
A/BSELECTMUX
SHUTDOWNUVLO
+
RESET
FINALBATTERYVOLTAGEPROGRAM
(4.2,8.4,12.6)
SD\UVLO
ADP3801/ADP3802
VOLTAGELOOPAMP
BATTERYVOLTAGEAJUST
10%
HighEnd-of-ChargeVoltageAccuracy0.4%@+25C
0.75%@–10Cto+70C
In ligentEnd-of-ChargeOutputSignalPinProgrbleCellNumberSelectOnChip3.3VLDORegulator
ProgrbleChargeCurrentwithHighSideSenseSoftstartChargeCurrent
UndervoltageLockoutDriveternalPMOS
10%AdjustableEnd-of-ChargeVoltage
ChargesNiCad,NiMH(withExternalmController)OscillatorFrequency:
ADP3801:200kHz
ADP3802:500kHz
VL
SDRESET
VCC
DRV
EOCCS+CS– A/B
BATABATBISET
PROG
APPLICATIONS
FastChargersUniversalChargersCellularPhonesPortableComputers
PortableInstrumentationDesktopChargers
alDigitalAssistants
GND
COMP
ADJ
GENERALDESCRIPTION
TheADP3801andADP3802arecompletebatterychargingICs.Thedevicescombineahighaccuracyfinalbatteryvoltagecontrolwithaconstantchargecurrentcontrolandanon-boardLowDrop-OutRegulator(LDO).Theaccuracyofthefinalbatteryvoltagecontrolisguaranteedto0.75%tosafelychargeLi-Ionbatteries.Aninternalmultiplexerallowsthealternatechargingoftwoseparatebatterystacks.ThefinalvoltageispinprogrbletooneofthreeLi-Ionoptions:4.2V(oneLi-Ioncell),8.4V(twoLi-Ioncells),or12.6V(threeLi-Ioncells).
Pairedwithanexternalmicrocontrollerforchargetermination,theADP3801/ADP3802worksasafastchargerforNiCad/NiMHbatteriesorasauniversalchargerforallthreebatterychemistries.Inaddition,apinisprovidedforchangingthefinalbatteryvoltagebyupto10%toadjustforvariationsinbatterychemistryfromdifferentLi-Ionmanufacturerswithoutlossofaccuracyinthefinalbatteryvoltage.
68mH 40mV
VIN
BATA
BATB
VCCDRV EOC CS+CS– A/B
3.3V
VL
BATA
BATB
SD
ADP3801/ADP3802
ISET
RESET
GND
COMP
PROG
ADJ
Figure1.4AmpDualBatteryCharger
REV.0
InformationfurnishedbyogDevicesisbelievedtobeaccurateandreliable.However,noresponsibilityisassumedbyogDevicesforitsuse,norforanyinfringementsofpatentsorotherrightsofthirdpartieswhiayresultfromitsuse.NolicenseisgrantedbyimplicationorotherwiseunderanypatentorpatentrightsofogDevices.
OneTechnologyWay,P.O.Box9106,Norwood,MA02062-9106,U.S.A.:781/329-4700 WorldWideWebSite:htt
Fax:781/326-8703 ?ogDevices,Inc.,1998
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ADP3801/ADP3802–SPECIFICATIONS(@–40CTA+85C,VCC=10.0V,unlessotherwisenoted)
Parameter
Conditions
Symbol
Min
Typ Max
Units
FINALBATTERYVOLTAGE
OneLi-IonCell
PROG=VT1,ADJ=VL,TA=+25C
VBAT
4.180
4.200 4.220
V
PROG=VT1,ADJ=VL,–10CTA+70C
VBAT
4.168
4.232
V
PROG=VT1,ADJ=VL,–40CTA+85C
VBAT
4.150
4.250
V
TwoLi-IonCells1
PROG=VT2,ADJ=VL,TA=+25C
VBAT
8.366
8.400 8.434
V
PROG=VT2,ADJ=VL,–10CTA+70C
VBAT
8.337
8.463
V
PROG=VT2,ADJ=VL,–40CTA+85C
VBAT
8.300
8.500
V
ThreeLi-IonCells1
PROG=VT3,ADJ=VL,TA=+25C
VBAT
12.550
12.600 12.650
V
PROG=VT3,ADJ=VL,–10CTA+70C
VBAT
12.505
12.695
V
PROG=VT3,ADJ=VL,–40CTA+85C
VBAT
12.450
12.750
V
BATTERYPROGRAMMING
INPUT(PROG)
OneLi-IonCell (4.2V)
VT1
0.00
0.20
V
TwoLi-IonCells (8.4V)
VT2
1.00
1.20
V
ThreeLi-IonCells (12.6V)
VT3
2.05
2.30
V
FailSafeVoltage (4.2V)
Defaultsto1Li-IonCell
3.10
3.30
V
PROGInputCurrent
IB
1.5 5
A
A/BSELECTMUX
SelectBatteryBATB
VIH
2.0
V
SelectBatteryBATA
VIL
0.8
V
A/BInputCurrent
A
IIN
0.02 1
BATAorBATBInput
ChannelSelected
RIN
185
265
k
BATAorBATBInputCurrent
ChannelNotSelected
IBA,IBB
0.2 1
A
BATAorBATBShutdownCurrent
PartinShutdown
A
IBA,IBB
0.2 1
BATTERYADJUSTINPUT2(ADJ)
%ofFinalBatteryVoltage
ADJ=1.0V,–10CTA+70C
89
90 91
%
%ofFinalBatteryVoltage
ADJ=2.3V,–10CTA+70C
109
110 111
%
ADJDisableVoltageThreshold
0%Change
2.475 2.6
V
ADJBiasCurrent
1.0VADJ2.3V
IB
10 100
nA
OVERVOLTAGECOMPARATOR
TripPointResponseTime
PercentAboveVBATDRVGoesHigh
tr
8
2
%
s
OSCILLATOR
200kHzOption
(ADP3801)
fOSC
150
200 250
kHz
500kHzOption
(ADP3802)
fOSC
375
500 625
kHz
0%DutyCycleThreshold
@COMPPin
1.0
V
100%DutyCycleThreshold
@COMPPin
2.0
V
GATEDRIVE
RiseTime
CL=1nF,VCC–4Vto90%
tr
35
ns
FallTime
CL=1nF,90%toVCC–4V
tf
75
ns
OutputHighSaturationVoltage
VCC–VDRV
VOH
275
mV
OutputLowVoltage
VCC=8V
VOL
1.0 2.0
V
VCC>8V
VOL
VCC–7VCC–6
V
CURRENSEAMPLIFIER
InputCommon-modeRange
VCS+andVCS–
VCSCM
0.0 VCC–2
V
InputDifferentialModeRange
VCS3
VCSDM
0.0 185
mV
InputOffsetVoltage4
0.0VVCSCMVCC–2V
VCSVOS
1
mV
InputBiasCurrent
0.0VVCSCMVCC–2V
VCSIB
0.3 1
A
InputOffsetCurrent
0.0VVCSCMVCC–2V
VCSIOS
0.01 0.15
A
OverCurrentTripPoint
VCS3
185
mV
ResponseTime
s
DRVGoesHigh
tr
2
ISETINPUT
ChargeCurrentProgramming
Function
0.0VVISET1.65V
VCS/V 3
ISET
0.1
V/V
ProgrammingFunctionAccuracy
VISET=1.65V,–10CTA+70C
–5
1.0 +5
%
VISET=0.10V,–10CTA+70C
–25
10 +25
%
ISETBiasCurrent
0.0VVISET1.65V
IB
15 100
nA
ADP3801/ADP3802
Parameter
Conditions
Symbol
Min
Typ Max
Units
EOCOUTPUT5
TripPointHysteresis
100ktoVL100ktoVL
VCS3VCS3
10
0.2
mVmV
SHUTDOWN(SD)
ON
SDH
2.0
V
OFF
SDInputCurrent
SDL
0.8
0.2 1
V
A
LOWDROPOUTREGULATOR
OutputVoltage6
0mAILOAD10mA,
4.1VVCC20V,–10CTA+70C
VL
3.267
3.3 3.333
V
0mAILOAD10mA,
4.1VVCC20V,–40CTA+85C
VL
3.250
3.350
V
DropoutVoltage(VCC–VL)
ILOAD=10mA
VDO
0.4 0.8
V
OutputCurrentDrive
IVL
10
20
mA
RESETOUTPUT
VLRisingThreshold
RESETHigh
2.5
2.7 2.9
V
VLFallingThreshold
RESETLow
2.4
2.55 2.8
V
OutputHighLogicLevel
1MtoGroundExternal
2.4
2.9
V
POWERSUPPLY
ONSupplyCurrentOFFSupplyCurrent
NoExternalLoadsNoExternalLoads
ISYONISYOFF
5.0 7.0
115 180
mA
A
UVLO6,7
VCCRisingThreshold
TurnOn
3.8
3.9 4.0
V
VCCFallingThreshold
TurnOff,IVL=1mA
3.4
V
NOTES
1VCC=VBAT+2V.
2SeeFigure5.
3VCS=(VCS+)–(VCS–).
4AccuracyguaranteedbyISETINPUT,ProgrammingFunctionAccuracyspecification.
5EOCOutputComparatormonitorschargecurrent,anditisenabledwhenVBAT95%ofthefinalbatteryvoltage.
6LsactiveduringSDandUVLO.
7Turn-offthresholddependsonLDOdropout.
AlllimitsattemperatureextremesareguaranteedviacorrelationusingstandardStatisticalQualityControl(SQC)methods.Specificationssubjecttochangewithoutnotice.
ADP3801/ADP3802
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ABSOLUTEUMRATINGS*
InputVoltage(VCCtoGND) Vto20V
DRV,VCS+,VCS–toGND 0.3VtoVCC
BATA,BATBtoGND Vto14.0V
A/B,ISET,PROG,ADJtoGND 0.3VtoVL
SD,RESET,COMP,EOCtoGND 0.3VtoVL
PowerDissipation InternallyLimited
JA 75C/W
AmbientTemperatureRange 40Cto+85C
StorageTemperatureRange 65Cto+150C
LeadTemperatureRange(Soldering10sec) +300C
ORDERINGGUIDE
Model
PackageOption
OscillatorFrequency
ADP3801AR
R-16A
200kHz
ADP3802AR
R-16A
500kHz
PINCONFIGURATION
NOTES
*Thisisastressratingonlyandfunctionaloperationofthedeviceattheseoranyotherconditionsabovethoseindicatedintheoperationsectionofthisspecificationisnotimplied.Exposuretoabsoluteumratingconditionsforextendedperiodsmayaffectdevicereliability.
JAisspecifiedforworstcaseconditionswithdevicesolderedonacircuitboard.
PINFUNCTIONDESCRIPTIONS
PinNumber
Mnemonic
Function
1
DRV
ExternalTransistorDrive
2
RESET
PoweronRESETOutput
3
VCC
SupplyVoltage
4
VL
LDOOutput
5
SD
ShutdownControlInput
6
CS–
NegativeCurren seInput
7
CS+
PositiveCurren seInput
8
ISET
ChargeCurrentProgramInput
9
COMP
ExternalCompensationNode
10
EOC
End-of-ChargeOutputSignal
11
ADJ
AdjustBatteryVoltage10%
12
PROG
ProgramFinalBatteryVoltageInput
13
BATB
Battery“B”VoltageSense
14
BATA
Battery“A”VoltageSense
15
A/B1
“A”or“B”BatterySelectInput
16
GND
Ground
NOTE
1“L”=Battery“A.”
DRVRESETVCC
8
VLSDCS–CS+ISET
GND
A/BBATABATBPROGADJEOC
COMP
CAUTION
WARNING!
ESDSENSITIVEDEVICE
ESD(electrostaticdischarge)sensitivedevice.Electrostaticchargesashighas4000Vreadilyaccumulateonthehumanbodyandtestequipmentandcandischargewithoutdetection.AlthoughtheADP3801/ADP3802featuresproprietaryESDprotectioncircuitry,permanentdamagemayoccurondevicessubjectedtohighenergyelectrostaticdischarges.Therefore,properESDprecau-tionsaremendedtoavoidperformancedegradationorlossoffunctionality.
TypicalPerformanceCharacteristics–ADP3801/ADP3802
VCC=10VTA=+25C
100
TOTALNUMBEROFPARTS
80
60
0.4
0.3
VBATACCURACY–%
0.2
0.1
0.3
VCC=10V
TA=+25CVBAT=4.2V
0.2
VBATACCURACY–%
0.1
40
20
0
–0.3 –0.1
0.1
0.3
0.5
0
–0.1
–0.2
–0.3
–0.4
0
–0.1
–0.2
–0.3
–0.5
–0.4
–0.2 0 0.2 0.4 0.6
–40
–20 0 20 40 60 80100
6 8 10 12 14 16
18 20
VBCURACY–%
Figure2.VBcuracyDistribution
TEMPERATURE–C
Figure3.VBcuracyvs.Temperature
SUPPLYVOLTAGE–Volts
Figure4.VBcuracyvs.SupplyVoltage
VCC=10VTA=+25C
VCC=10V
VCC=10V
15 10
VBATPERCENTCHANGE–%
10
9
5
0
–5
–10
8
THRESHOLD–%
THRESHOLD–mV
7
185
6
–15
0 0.51.01.52.0
2.5
3.03.5
5
–40–20 0 20 40 60
80100
180
–40–20 0 20 40
80100
VADJ–Volts
Figure5.VBATPercentChangevs.VADJ
TEMPERATURE–C
Figure6.OvervoltageComparatorThresholdvs.Temperature
TEMPERATURE–C
Figure7.OvercurrentComparatorThresholdvs.Temperature
TA=+25C
3.7
UVLOTRIPPOINT–Votts
3.6
0.3
VCC=10V
0.2
LDOACCURACY–%
0.1
0.2
TA=+25C
LDOACCURACY–%
0.1
3.5 0 0
3.4
–0.1
–0.2
–0.1
3.3
01234
567
8910
–0.3
–40
–20 0 20 40 60 80100
–0.2
4 6 8 1012
14161820
LDOLOADCURRENT–mA
Figure8.UVLOTripPoint-Offvs.LDOLoadCurrent
TEMPERATURE–C
Figure9.LDOAccuracyvs.Temperature
SUPPLYVOLTAGE–Volts
Figure10.LDOAccuracyvs.SupplyVoltage
ADP3801/ADP3802
ADP3801/ADP3802
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TA=+25C
0.4
0
215
DROPOUTVOLTAGE–Volts
0.3
0.2
–20
PSRR–dB
–40
–60
–80
205
FREQUENCY–kHz
195
185
0.1
01234
5678
910
–100
1.0E+011.0E+021.0E+031.0E+041.0E+051.0E+06
175
–40–20 0 20 40 60
VCC=10VTA=+25CCLDO=1mF
ADP3801
VCC=10V
80100
LOADCURRENT–mA
Figure11.LDODropoutVoltagevs.LoadCurrent
FREQUENCY–Hz
Figure12.LDOPSRRvs.Frequency
TEMPERATURE–C
Figure13.OscillatorFrequencyvs.Temperature
VCC=10VTA=+25C
12
10
8
6
4
2
0
VCC=10VCL=1nFTA=+25C
250ns/DIV
CH12.00V
M250nsCH1 9.40V
1
VCC=10V
100 0.4
SATURATIONVOLTAGE–Volts
80
DUTYCYCLE–%
DRV–Volts
0.3
60
40
0.2
20
0
0 0.5
1.0
1.5
2.02.53.0
3.5
0
–40
–20 0
20 40 60 80
100
VCOMP–Volts
Figure14.DutyCyclevs.COMPPinVoltage
TIME–ns
Figure15.DRVRiseandFallTimes
TEMPERATURE–C
Figure16.DRVHighSaturationVolt-agevs.Temperature
3.9
CLAMPVOLTAGE–Volts
3.8
3.7
3.6
5.5 15
TA=+85C
TA=+25C
TA=–40C
NOTSWITCHING
SD=ON
VCC=10VTA=+25C
50%DUTYCYCLE
ADP3802
ADP3801
POWERSUPPLYCURRENT–mA
POWERSUPPLYCURRENT–mA
13
5.0
11
4.5
9
4.0
7
VCC=10V
3.5
–40–20 0
20 40 60 80
100
3.5
4 8
12 16 20
5
0 0.5
1.0
1.5
2.0
2.5
TEMPERATURE–C
Figure17.DRVOutputLowVoltagewithVCC=10Vvs.Temperature
SUPPLYVOLTAGE–Volts
Figure18.PowerSupplyCurrentvs.SupplyVoltage@ThreeTemperatures
CAPACITIVELOAD–nF
Figure19.PowerSupplyCurrentvs.CapacitiveLoadonDRV
APPLICATIONSSECTION
PRODUCTDESCRIPTION
TheADP3801andADP3802arecomplei-Ionbatterycharg-ingICs.Combinedwithamicrocontroller,theyalsofunctionasvoltagelimited,CprogrbleconstantcurrentsourcechargersforNiCadandNiMHchemistries.UtilizinganexternalPMOSpasstransistor,thedevicesrealizeabucktypeconstantcurrent,constantvoltage(CCCV)chargercontrollerthatiscapableofcharginoseparatebatterypacksforsuchapplicationsasportablecomputerchargersandcellularphonechargers.TheFunctionalBlockDiagramshowstheICs’functionalblocks,whicharedetailedbelow:
A/BSELECTMUX—Two-channelmultiplexerforchargingtwobatterystacks.
FINALBATTERYVOLTAGEPROGRAM—Multiplexertoprogram4.2V,8.4V,or12.6Vfinalbatteryvoltage.
VOLTAGELOOPAMP—GM-typeamplifiertocontrolthefinalbatteryvoltage.Itincludesabuilt-inovervoltagecomparator.
EOCCOMPARATOR—End-of-chargedetectionoutputtosignalwhenthebatteryisfullycharged.
BATTERYVOLTAGEADJUST—Amplifiertoadjustthefinalbatteryvoltageupto10%.
CURRENTLOOPAMP—High-side-curren seamplifiertosenseandcontrolthechargecurrentataprogr blelevel.Itincludesanovercurrentcomparator.
—Pulsewidthmodulatorandoscillator(ADP3801-200kHz,ADP3802-500kHz).
GATEDRIVE—Gatedrivetocontrolanexternalpasstran-sistor.ItincludesaclamptolimitthedrivevoltagetoprotecttheexternalPMOS.
LDO+REFERENCE—3.3Vlowdropoutregulatortosup-plyanexternalmicrocrontrollerandforon-chipsupply.In-cludesaninternalprecisionreference(VREF=VL/2).
SHUTDOWN—Logicinputtoshutdownthecharger.TheLDOremainson.
UVLO—Undervoltagelockoutcircuittoshutdownthechargerforlowsupplyvoltages.
RESET—ActiveLOWoutputtoresetexternallogiconpower-up.
Duringcharging,theADP3801/ADP3802maintainsaconstant,progrblechargecurrent.Thehighsidecurrenseamplifierhaslowoffsetallowingtheuseofalowvoltagedropforcurrensing:165mVfortheumchargecurrent.Theinputcommon-moderangeextendsfromgroundtoVCC–2Vensuringcurrentcontroloverthefullchargingvolt-ageofthebattery,includingashortcircuitcondition.Ahighimpedancedcvoltageinput(ISET)isprovidedforprogram-mingthechargecurrentoverawiderange.Whenthebatteryvoltageapproachesitsfinallimit,thepartautomaticallytrans-ferstovoltagecontrolmode.Boththecurrentcontrolloopandthevoltagecontrolloopsharethesamecompensationpinmini-mizingthenumberofexternalcomponents.Aninternalcom-paratormonitorsthechargecurrenttodetect-of-charge(EOC).WhenthecurrentdecreasessuchthatVCS8mV,theEOCoutputpullslow.
A3.3VL susedtogeneratearegulatedsupplyforinternalcircuitry.Additionally,theLDOcandeliverupto10mAofcurrenttopowerexternalcircuitrysuchasamicrocontroller.AnUndervoltageLockout(UVLO)circuitisincludedtosafelyshutdownthechargingcircuitrywhentheinputvoltagedropsbelowitsminimumrating.Ashutdownpinisalsoprovidedtoturnoffthechargerwhen,forexample,thebatteryhasbeenfullycharged.TheLDOremainsactiveduringshutdownorUVLOandhasaquiescentcurrentof110A.
BatteryCharginerview
Figure20showsasimplifiedBucktypebatterychargerapplica-tioncircuitfortheADP3801/ADP3802.Whenadischargedbatteryisfirstcedinthecharger,thebatteryvoltageiswellbelowthefinalchargevoltage,sothecurrenseamplifiercontrolsthechargeloopinconstantcurrentmode.ThechargecurrentcreatesavoltagedropacrossthesenseresistorRCS.ThisvoltagedropisbufferedandamplifiedbyamplifierGM1.Am-plifierGM2comparestheoutputofGM1toanexternalcurrentcontrolvoltageprovidedattheISETpinandservosthechargerlooptomakethesevoltagesequal.Thus,thechargecurrentisprogrammedusingtheISETinputvoltage.
TheoutputofGM2isog“OR’ed”withtheoutputofGM3,thevoltageloopamplifier.Onlyoneortheotheramplifiercon-trolsthechargeloopatanygiventime.Asthebatteryvoltageapproachesitsfinalvoltage,GM3comesintobalance.Asthisoccurs,thechargecurrentdecreases,unbalancingGM2,andcontrolofthefeedbackloopnaturallytransferstoGM3.
TheADP3801/ADP3802cancontrolthechargingoftwoinde-pendentbatterystacksorasinglebatterystack.TheA/BSELECTMUXhasalogicinputtochoosebetweenthetwobatteries.SeeFigure31formoreinformationondualbatterycharging.Theoutputofthemultiplexerisappliedtoaprecisionthin-filmresistorstringtodividedownthebatteryvoltage.ThefinalbatteryvoltageischosenbyselectingtheproperresistordividertapwiththePROGmultiplexer.TheoutputofthismuxgoesdirectlytotheinputofGM3,comparingthedivideddownbatteryvoltagetotheinternalreference.Toguarantee0.75%accuracy,ahighprecisioninternalreferenceandhighaccuracythinfilmresistorsareused.Includingthesecomponentson-chipsavesthesignificantcostanddesigneffortofaddingthemexternally.
L
RCS
D2
VIN
CIN
D1COUT
RB
BA
Rf1
Rf2
VCC
DRV EOC
CS+
CS–
A/B
3.3V
BATA
MUX BATB
VL
GM1
(TOmC)
PROG
VREF
VT
RESET
VREF
UVLO
FINALVBATPROG
(TOmC)
VREF
GM2
SD
(FROMmC)
BIAS
Q
FFRS
ISET (FROMmC)
1mF
100kV
OSCILLATOR
GM3
3R
ADP3801/ADP3802
ADJ
(FROMmC)
R
1mF
100kV
2.475V
VREF
GND
COMP
POWER-ONRESET
LDO
GATEDRIVE
TA
Figure20.SimplifiedApplicationDiagram
SettingtheFinalBatteryVoltage
ThefinalbatteryvoltageisdeterminedbythevoltageontheBatteryProgramming(PROG)pin.ThispincontrolsthestateofthePROGmultiplexer,whichselectstheappropriatetapfromtheinternalbatteryvoltageresistordivider.Thespecifica-tiontabledetailsthePROGvoltagesforeachfinalbatteryvolt-age.AresistordividerfromtheLDOcanbeusedtosetthe
PROGvoltageasshowninFigure21.Toprovidefailsafeop-
VLPROG
VBAT
SETTING
R1(5%)
R2(5%)
4.2
VT1=0.0V
0*
8.4
VT2=1.1V
200kV
100kV
12.6
VT3=2.2V
100kV
200kV
R1R2
*CONNECTPROGTOGNDFORVBAT=4.2V
eration,aPROGvoltageequalto0.0Vor3.3Vresultsintheminimumfinalbatteryvoltageof4.2V.ThePROGinputishighimpedance,sothevoltagecanbesetwithahighimped-anceresistordividerfromVL.Alternatively,aoutputfromamicrocontrollercanbeusedwithanRCfiltertogeneratethedesiredthresholdvoltage.
Figure21.ResistorDividerSetstheFinalBatteryVoltage
AdjustingtheFinalBatteryVoltage
InadditiontothePROGinput,theADP3801/ADP3802pro-videsaninput(ADJ)forfineadjustmentofthefinalbatteryvoltage.Forexample,theADJamplifierallowsthenominal
4.2VpercellsettingforLi-Ionbatterycellstobeadjustedto
4.1Vrtainchemistries.AninternalamplifierbufferstheADJpinandadjuststheinternalreferencevoltageontheinputtoGM3.Figure5showsagraphofthepercentchangeinfinalbatteryvoltagevs.theADJvoltage.Thelinearportionbetween
0.6VREFand1.4VREFfollowstheformulabelow:
VADJVREF
ThesamecaremustbegiventothegroundconnectionfortheADP3801/ADP3802.Anyvoltagedifferencebetweenthebat-terygroundandtheGNDpinwillcauseanerrorinthechargevoltage.Thiserrorincludesthevoltagedropduetothegroundcurrentofthepart.Thus,theGNDpinshouldhaveathicktraceorgroundneconnectedascloseaspossibletothebattery’snegativeterminal.Anycurrentfromadditionalcir-cuitryshouldberoutedseparaytothesupplyreturnandnotshareatracewiththeGNDpin.
DualBatteryOperation
TheADP3801/ADP3802isdesignedtochargetwoseparate
VBAT%
4VREF
100
batterypacks.Thesebatteriescanbeofdifferentchemistriesandhaveadifferentnumberofcells.Atanygiventime,only
Thefactoroffourinthedenominatorisduetointernalscaling.WhenVADJisabove2.5V,aninternalcomparatorswitchesofftheADJamplifier,givinga0%changeinVBAT.WhenevertheADJfunctionisnotuseditshouldbeconnectedtoVL.
Thetotalrangeofadjustmentis10%.Forexample,the4.2Vfinalbatteryvoltagesettingcanbeadjustedfrom3.78Vto
4.62V.Ofcourse,caremustbetakennottoadjustthefinalbatteryvoltagetoanunsafecharginglevelforLi-Ionbatteries.Followthebatterymanufacturersspecificationsfortheappro-priatefinalbatteryvoltage.NeverchargeaLi-Ionbatteryabovethemanufacturersratedum!
VoltageLoopAccuracy
TheADP3801/ADP3802guaranteesthatthebatteryvoltagebewithin0.75%ofthesetpointoverthespecifiedtemperaturerangeandthespecifiedchargecurrentrange.Thisinclusivespecificationsavesthedesignerthetimeandexpenseofhavingtodesign-inadditionalhighaccuracycomponentssuchasareferenceandprecisionresistors.
Tomaintainthe0.75%specification,thelayoutanddesignoftheexternalcircuitrymustbeconsidered.TheinputimpedanceofBATAandBATBistypically265k,soanyadditionalim-pedanceontheseinputswillcauseanerror.Asaresult,donotaddexternalresistorstothebatteryinputs.Furthermore,iftheoutputvoltageisbeingusedforotherpurposes,suchastosup-plyadditionalcircuitry,thecurrenttothiscircuitryshouldberoutedseparayfromthesenselinestopreventvoltagedropsduetoimpedanceofthePC-boardtraces.Ingeneral,routethesenselinesasKelvinconnectionsasclosetothepositivetermi-nalsofthebatteryaspossible.
oneofthetwobatteriesisbeingcharged.Toselectwhichbat-teryisbeingmonitored,andthereforewhichbatteryisbeingcharged,theADP3801/ADP3802includesabatteryselectormux.Thistwo-channelmuxisdesignedtobe“break-before-make”toensurethatthetwobatteriesarenotshortedtogethermomentarilywhenswitchingfromonetotheother.TheA/Binputisastandardlogicinput,withalogiclowselectingBATAandalogichighselectingBATB.SeetheapplicationinFigure31formoreinformation.
OvervoltageComparator
GM3includesanovervoltagecomparator.ItsoutputbypassestheCOMPnodetoquicklyreducethedutycycleoftheto0%whenanovervoltageeventoccurs.AsecondoutputisconnectedtotheCOMPnodeand,withslowerresponse,re-ducesthevoltageontheCOMPcaptoprovideasoftstartre-covery.Thethresholdofthecomparatoristypically8%abovethefinalbatteryvoltage.Thiscomparatorprotectternalcircuitryfromanyconditionthatcausestheoutputvoltagetoquicklyincrease.Themostlikelyreasonisifthebatteryissuddenlyremovedwhileitisbeingchargedwithhighcurrent.Figure27showsthetransientresponsewhenthebatteryisremoved.Noticethattheoutputvoltageincreasestothecom-paratortrippoint,butitisquicklybroughtundercontrolandheldatthefinalbatteryvoltage.
CurrenseAmplifier
Adifferential,highsidecurrenseamplifier(GM1inFigure20)amplifiesthevoltagedropacrossacurrenseresistorRCS.Theinputcommon-moderangeofGM1extendsfromgroundtoVCC–2V.Sensingtogroundensurescurrentregu-lationeveninshortcircuitconditions.Tostaywithinthecom-mon-moderangeofGM1,VCCmustbeatleast2VgreaterthanthefinalbatteryvoltageoracircuitsuchasshowninFig-ure32mustbeused.RCfiltersareincludedtofilterouthighfrequencytransients,whichcouldsaturatetheinternalcircuitry.Thefilter’scutoffistypicallysetathalftheswitchingfrequencyoftheoscillator.
ThechargecurrentiscontrolledbythevoltageontheISETpinaccordingtothefollowingformula:
ICHARGEVISET
10RCS
Thefactorof10isduetheGM1’sgainof10V/V.Tosetachargecurrentof1.5AwithRCS=0.1,VISETmustbe1.5V.Figure22showsthelinearityofthechargecurrentcontrolasthevolt-ageisincreasedfrom0Vtotheprogrammedfinalbatteryvolt-age(12.6Vinthiscase).Itisimportanttostatethatthiscurveistakenwithanideal,zeroimpedanceload.AnactualLi-IonbatterywillexhibitamoregradualdropinchargecurrentduetotheinternalimpedanceofthebatteryasshowninFigure25.
3.5
3.0
ICHARGE–Amps
2.5
2.0
1.5
1.0
0.5
OvercurrentComparator
Similartothevoltageloop,thecurrentloopincludesacom-paratortoprotecttheexternalcircuitryfromanovercurrentevent.ThiscomparatortripswhenGM1’sdifferentialinputvoltageexceeds185mV.Liketheovervoltagecomparator,ithastwooutputstoquicklyreducethedutycycleto0%andtopro-videasoft-startrecovery.Theresponsetimeoftheinternalcomparatorisapproximay1s;however,thefilterontheinputofGM1mayslowdownthetotalresponsetimeoftheloop.
End-of-ChargeOutput
TheADP3801/ADP3802providesanactivelow,end-of-charge(EOC)logicoutputtosignalwhenthebatteryhascompletedcharging.ThetypicalLi-IonchargingcharacteristicinFigure25showsthatwhenthebatteryreachesitsfinalvoltagethecurrentdecreases.TodetermineEOC,aninternalcomparatorsenseswhenthecurrentfallsbelow6%offullscale,ensuringthatthebatteryhasbeenfullycharged.Thecomparatorhashysteresistopreventoscillationaroundthetrippoint.
Topreventfalsetriggering(suchasduringsoft-start),thecom-paratorisonlyenabledwhenthebatteryvoltageiswithin5%ofitsfinalvoltage.Asthebatteryischargingup,thecomparatorwillnotgolowevenifthecurrentfallsbelow6%aslongasthebatteryvoltageisbelow95%offullscale.Oncethebatteryhasrisenabove95%,thecomparatorisenabled.
Therearetwoimportantreasonsforthisfunctionality.First,whenthecircuitisinitiallypoweredon,thechargecurrentiszerobecauseofthesoftstart.Ifthecomparatorisnotgatedbythebatteryvoltage,thenEOCwouldgolowerroneously.Sec-ond,aprovisionmustbemadeforbatterydischarge.Assumethatabatteryhasbeenfullycharged.EOCgoeslow,andthechargerisgatedoff.Whenthebatteryvoltagefallsto95%,duetoself-dischargeforexample,EOCwillreturnhigh.Thenthechargercanstartupandtopoffthebattery,preventingthebatteryfrom“floating”at-of-chargevoltage.
TheEOCoutputhasmanypossibleusesasshowninFigure23.Onesimplefunctionistoterminatethechargingtopreventfloating(Figure23a).Itcanbeusedasalogicsignaltoamicrocontrollertoindicatethatthebatteryhasfinishedcharg-
0
2 3 4 5 6 7 8 9 10
VOUT–Volts
11 1213
ing.ThemicrocontrollercanthenswitchtothenextbatteryifappropriateorshutdowntheADP3801/ADP3802.Itcsobe
Figure22.CCCVCharacteristicwithIdealLoad
usedtoturnonanLEDtosignalchargecompletion(Figure23b).Usingaflip-flop,EOCcancontroltheswitchingfromB
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