供應(yīng)商評(píng)審表審核表單

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,,檢查表——供應(yīng)商質(zhì)量審核,,,,,,

,,Checklist——supplieraudit,,,,,,

,,,,,,,,,

供應(yīng)商名稱/suppliername：,,,,產(chǎn)品型號(hào)/partno:,,,,審核日期/auditdate：

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1、平面布置圖和過(guò)程流程圖/PlantLayoutandProcessFlowDiagram,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評(píng)價(jià)evaluate,記錄/comments

1.1,是否有最新版平面布置圖？,,,,,,,

,isthereadatedcopyofthecurrentfloorplanreadilyavailable?,,,,,,,

1.2,平面布置圖上是否有所有裝配、生產(chǎn)和檢測(cè)崗位、原材料、半成品、成品的區(qū)域劃分？,,,,,,,

,"doesthefloorplanidentifythefollowing:allrequiredassembly,processandinspectionstations?locationsforallrawmaterial,workinprocess(WIP)andfinishedproduct?",,,,,,,

1.3,流程圖是否是最新版本的并標(biāo)注有日期？,,,,,,,

,areprocessflowchartsdatedandcurrent?,,,,,,,

,操作要求/implementation/processquestions,,,,,,,

1.4,生產(chǎn)過(guò)程中，材料和產(chǎn)品流動(dòng)是否與過(guò)程流程圖一致？,,,,,,,

,doestheactualmaterialandproductionflowfollowtheprocessflowchart?,,,,,,,

2、設(shè)計(jì)和過(guò)程FMEA/designandprocessFMEA,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評(píng)價(jià)evaluate,記錄/comments

DFMEA（含有設(shè)計(jì)職責(zé)）/DFMEA(ifsupplierisdesignresponsible),,,,,,,,

2.1,DFMEA的零件編號(hào)、修訂版本、原始日期和審定日期是否正確？,,,,,,,

,"doestheDFMEAhavethecorrectPart#,RevisionLevel,Orig.DateandRev.Date?",,,,,,,

2.2,DFMEA是否包括了顧客的所有性能要求、外觀標(biāo)準(zhǔn)、特殊特性和安全要求？,,,,,,,

,"doestheDFMEAincludeallfunctionalspecifications,appearancespecifications,SCsandSafetyRequirementsasdefinedbycustomerdrawings?",,,,,,,

2.3,是否對(duì)每個(gè)失效模式的RPN都進(jìn)行了計(jì)算，并對(duì)RPN值高的采取了建議措施？,,,,,,,

,arethereRPNcalculationsforeachfailuremodeandrecommendedactionsforhighRPNs?,,,,,,,

,PFMEA,,,,,,,

2.4,PFMEA是否按圖紙的規(guī)定包括了所有顧客和內(nèi)部要求的特殊特性和安全要求？,,,,,,,

,doesthePFMEAincludeallcustomerandinteralScsandSafetyRequirementsasdefinedbycustomerdrawingsandinteralrequirements?,,,,,,,

2.5,是否對(duì)每個(gè)失效模式的RPN都進(jìn)行了計(jì)算，并對(duì)RPN值高的采取了建議措施？,,,,,,,

,arethereRPNcalculationsforeachfailuremodeandrecommendedactionsforhighRPNs?,,,,,,,

2.6,PFMEA是否與流程圖一致？,,,,,,,

,DoesthePFMEAfollowtheprocessflow?,,,,,,,

3、控制計(jì)劃/ControlPlan,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評(píng)價(jià)evaluate,記錄/comments

3.1,控制計(jì)劃是否有正確的產(chǎn)品編號(hào)、修訂號(hào)、原始日期和修訂日期？,,,,,,,

,"DoestheControlPlanhavethecorrectPart#,RevisionLevel,Orig.DateandRev.Date?",,,,,,,

3.2,控制計(jì)劃是否與流程圖一致？,,,,,,,

,Doesthecontrolplanfollowtheprocessflowchart?,,,,,,,

3.3,控制計(jì)劃內(nèi)是否包括了：進(jìn)料檢驗(yàn)、過(guò)程檢驗(yàn)和控制、出廠檢驗(yàn)以及返工/返修要求？,,,,,,,

,"DoestheControlPlanincludethefollowing:IncomingInspection,In-processInspection&Controls,Finalinspectionandrework/repairRequirements?",,,,,,,

3.4,控制計(jì)劃是否按顧客圖紙的要求包括了所有顧客的特殊特性和產(chǎn)品安全要求？,,,,,,,

,DoestheControlPlanincludeallthecustomerSCsandSafetyRequirementsasdefinedbycustomerdrawings?,,,,,,,

3.5,PFMEA中視別的潛在失效模式是否通過(guò)控制計(jì)劃進(jìn)行得到控制？,,,,,,,

,"Areappropriatepotentialfailuremodes,asidentifiedinthePFMEA,addressedthroughthecontrolplan?",,,,,,,

3.6,控制計(jì)劃中是否包括了檢驗(yàn)和試驗(yàn)的要求？（包括數(shù)量、頻次、以及規(guī)范要求）,,,,,,,

,"DoesControlPlanincludebothgageandtestrequirements?

(includingquantity,frequency,andrequiredspecifications?)",,,,,,,

,操作要求/implementation/processquestions,,,,,,,

3.7,所有控制計(jì)劃中要求的控制（包括SPC）是否在生產(chǎn)過(guò)程中得到實(shí)施？,,,,,,,

,"Areallcontrols(includingSPC),identifiedontheControlPlan,beingusedintheproductionprocess?",,,,,,,

3.8,所有控制是否得到定期驗(yàn)證以確保達(dá)到預(yù)期的結(jié)果？,,,,,,,

,Areallcontrolsverifiedonaperiodicbasistoensuredesiredresults?,,,,,,,

4、檢驗(yàn)和試驗(yàn)/InspectionandTesting,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評(píng)價(jià)evaluate,記錄/comments

4.1,接受準(zhǔn)則不是零缺陷的計(jì)數(shù)數(shù)據(jù)，供方是否將接受準(zhǔn)則形成文件并由顧客批準(zhǔn)？,,,,,,,

,"forattributedatawithacceptancecriteriaotherthanzerodefects,doesthesupplierdocumentacceptancecriteriaandhavecustomerapproval?",,,,,,,

4.2,是否只有被檢查和驗(yàn)證過(guò)的產(chǎn)品才能夠被投入生產(chǎn)？,,,,,,,

,"howdoesthesupplierassurethatincomingproducthasbeeninspectedorotherwiseverifiedtomeetrequirements,priortoreleaseforproduction?",,,,,,,

4.3,沒(méi)有驗(yàn)證而用于生產(chǎn)的的原材料是否被明確標(biāo)識(shí)并作好記錄？,,,,,,,

,ispositiveidentificationprovidedandrecordedformaterialusedinproductionbutnotverified?,,,,,,,

4.4,檢驗(yàn)指導(dǎo)書中是否包括抽樣計(jì)劃、檢驗(yàn)頻次以及檢測(cè)內(nèi)容和規(guī)范要求（包括進(jìn)料、過(guò)程、最終）,,,,,,,

,"doestheinspectioninstructionsincludesamlingquantity,frequency,inspectionitemsandrequiredspecifications(incoming\process\out-going).",,,,,,,

4.5,來(lái)料接受計(jì)劃必須包括以下一種或多種方法：1、進(jìn)行統(tǒng)計(jì)數(shù)據(jù)接收與評(píng)價(jià)；2、進(jìn)貨檢驗(yàn)和/或試驗(yàn)（根據(jù)性能的抽樣）；3、當(dāng)有可接收質(zhì)量性能的記錄時(shí)，由第二方或第三方評(píng)審或?qū)徍恕?,,,,,,

,theacceptanceplanmustincludeoneormoreofthefollowing:1、receiptandevaluationofstatisticaldata;2、receivinginspectionand/ortesting(samplingbasedonperformance);3、2ndor3rdpartyassessmentsorauditsofcoupledwithrecordsofacceptablequalityperformance;4、partevaluationbyaccreditedlaboratory.,,,,,,,

4.6,在所有要求的檢驗(yàn)和試驗(yàn)完成或必要的報(bào)告收到和驗(yàn)證前，不得將產(chǎn)品放行，除非有可靠追回程序時(shí)才可放行？,,,,,,,

,"doesthesupplierholdproductuntiltherequiredinspectionsandtestshavebeencompletedornecessaryreportshavebeenreceivedandverified,exceptforreleaseunderpositiverecall?",,,,,,,

4.7,供方是否只在文件或控制計(jì)劃中所有要求的各項(xiàng)活動(dòng)已圓滿完成后，產(chǎn)品才發(fā)出？,,,,,,,

,doesthesupplierassurethatnoproductisdispatcheduntilallactivitiesspecifiedinthedocumentand/orcontrolplanhavebeensatisfactorilycompleted?,,,,,,,

4.8,在控制計(jì)劃和/或文件化程序中是否具體規(guī)定了標(biāo)識(shí)（如：蓋章、標(biāo)簽、貯存位置等）？,,,,,,,

,"istheidentificationspecifiedinthecontrolplanand/ordocumentedprocedures(e.g.stampmarks,tags,storagelocation.)",,,,,,,

4.9,在生產(chǎn)過(guò)程中是否提供文件表明：只有通過(guò)了檢驗(yàn)和/或試驗(yàn)的材料才能提供給顧客？,,,,,,,

,arethereprovisionsintheprocessthatonlymaterialthathaspassedtheinspectionsand/ortestcanbeprovidedtothecustomer?,,,,,,,

,操作要求/implementation/processquestions,,,,,,,

4.10,是否在整個(gè)生產(chǎn)過(guò)程中都保持了產(chǎn)品適當(dāng)?shù)臋z驗(yàn)和/或試驗(yàn)狀態(tài)的標(biāo)識(shí)？,,,,,,,

,isinspectionand/orteststatussuitablyidentifiedthroughouttheproductionprocess?,,,,,,,

4.11,是否按文件和/或控制計(jì)劃的要求對(duì)產(chǎn)品進(jìn)行檢驗(yàn)/試驗(yàn)？,,,,,,,

,isproductinspected/testedasrequiredbydocumentedproceduresand/orthecontrolplan?,,,,,,,

4.12,最終檢驗(yàn)和試驗(yàn)是否根據(jù)文件和/或控制計(jì)劃的要求進(jìn)行？,,,,,,,

,isfinalinspectionandtestingconductedinaccordancewithdocumentedproceduresand/orthecontrolplan?,,,,,,,

4.13,對(duì)返工和返修品是否重新進(jìn)行了檢查？,,,,,,,

,istheproceduretore-qualifyallreworked/repairedmaterialbeingfollowed?,,,,,,,

4.14,是否進(jìn)行了作業(yè)準(zhǔn)備驗(yàn)證，使用的是哪一種（末件比較/首件檢查）？,,,,,,,

,arejobsetupsverifiedwheneverasetupisperformed?Whichisused（Last-offpartcomparisonorfirstpartcheck）?,,,,,,,

4.15,供方是否保存了所有檢驗(yàn)和試驗(yàn)的記錄？,,,,,,,

,doesthesuppliermaintainadequaterecordsofallinspectionsandtests?,,,,,,,

4.16,檢驗(yàn)和試驗(yàn)記錄是否清楚的表明產(chǎn)品是否已通過(guò)了檢驗(yàn)和/或試驗(yàn)？,,,,,,,

,doinspectionandtestrecordsclearlyshowwhethertheproducthaspassedorfailedtheinspectionand/ortest?,,,,,,,

4.17,記錄是否標(biāo)明負(fù)責(zé)合格產(chǎn)品放行的授權(quán)檢驗(yàn)者？,,,,,,,

,dotherecordsidentifytheinspectionauthorityresponsibleforthereleaseoftheproduct?,,,,,,,

4.18,必須按要求的頻次對(duì)所有產(chǎn)品進(jìn)行全尺寸檢驗(yàn)和功能驗(yàn)證（按顧客的工程材料及性能標(biāo)準(zhǔn)），其結(jié)果必須可供顧客評(píng)審。,,,,,,,

,"Alayoutinspectionandafunctionalverification(toapplicablecustomerengineeringmateralandperformancestandards)shallbeperformedforallproductsataestablishedfrequency,resultsshallbeavailableforcustomerreview.",,,,,,,

5、產(chǎn)品規(guī)范與圖紙/ProductSpecifications&Drawings,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評(píng)價(jià)evaluate,記錄/comments

5.1,是否有顧客規(guī)范的最新修訂版？,,,,,,,

,Isthecurrentrevisionofthecustomerspecification(s)onhand?,,,,,,,

5.2,產(chǎn)品規(guī)范是否正確地反映在供應(yīng)商的圖紙和相關(guān)文件上（如：控制計(jì)劃、操作指導(dǎo)書、檢驗(yàn)指導(dǎo)書）？,,,,,,,

,"Arespecificationsreflectedonsupplierdrawingsandrelevantdocumentscorrectly(eg:controlplan,inspectioninstruction,operationinstruction)?",,,,,,,

5.3,供方是否保存了工程更改在生產(chǎn)中實(shí)施日期的記錄？,,,,,,,

,doesthesuppliermaintainarecordofthedateonwhicheachchangeisimplementedinproduction.,,,,,,,

5.4,對(duì)新/舊規(guī)范生產(chǎn)的產(chǎn)品如何控制？,,,,,,,

,howtocontroltheproductsbetweenthenew/oldspecifications.,,,,,,,

,操作要求/implementation/processquestions——無(wú)/none,,,,,,,

6、過(guò)程監(jiān)控與操作指導(dǎo)書/ProcessMonitoring&OperatorInstructions,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評(píng)價(jià)evaluate,記錄/comments

6.1,每一個(gè)生產(chǎn)崗位是否有有效的工作空間和足夠的照明，以達(dá)到有效的工作環(huán)境？,,,,,,,

,doeseachworkstationprovideadequatelightingandsufficientspacetopromoteeffectiveworkingconditions?,,,,,,,

6.2,是否有一個(gè)用以查證操作工已進(jìn)行了可視樣品、量具和操作指導(dǎo)書等的培訓(xùn)的系統(tǒng)？,,,,,,,

,"Isasysteminplacetoverifyoperatortrainingongages,visualaids,andoperatorinstructions?",,,,,,,

6.3,新進(jìn)員工（包括轉(zhuǎn)崗員工）是否進(jìn)行培訓(xùn)，有無(wú)記錄。,,,,,,,

,doestheorganizationprovideon-the-jobtrainingforpersonnelinanynewormodifiedjobaffectingproductquality.Arerecordsoftrainingmaintained?,,,,,,,

6.4,操作指導(dǎo)書、結(jié)構(gòu)圖、檢驗(yàn)指導(dǎo)書是否受控并且能追趕溯到生產(chǎn)零件的級(jí)別？,,,,,,,

,"OperatorInstructions,Set-upSheetsandInspectioninstructionsarecontrolledandtraceabletothelevelpartsbeingproduced",,,,,,,

6.5,操作和過(guò)程監(jiān)控指導(dǎo)書是否滿足TS16949/7.5.1.2,,,,,,,

,OperatorandprocessmonitoringinstructionscomplywithTS16949/7.5.1.2,,,,,,,

6.6,過(guò)程控制中是否使用了統(tǒng)計(jì)技術(shù)（控制圖）？,,,,,,,

,arethestatisticaltechniquesusedintheprocesscontrolling(eg.Controlchart)?,,,,,,,

6.7,所有超出控制和不良趨勢(shì)是否都被備注和采取糾正措施？,,,,,,,

,Aretrendsandoutofcontrolsituationsbeingnotedandcorrected?,,,,,,,

6.8,是否按規(guī)定的方法確保所有現(xiàn)場(chǎng)的工程文件都為正確的修訂版本（規(guī)范、PFMEA、控制計(jì)劃、結(jié)構(gòu)圖、操作指導(dǎo)書、可視輔具）？,,,,,,,

,"Isthesystembeingfollowedtoensurethecorrectrevisionlevelisinplaceforallengineeringdocuments?(Specifications,PFMEA,ControlPlans,SetupSheets,OperatorInstructions,VisualAids)",,,,,,,

6.9,試生產(chǎn)的資料是否被收集和保存？,,,,,,,

,Haspilotbuilddatabeencollectedandstored?,,,,,,,

6.10,是否有文件化程序規(guī)定對(duì)返工/返修的材料進(jìn)行重新檢查？,,,,,,,

,Isthereaproceduretore-qualifyallreworked/repairedmaterial?,,,,,,,

6.11,是否有一個(gè)書面的詳細(xì)的批次管理系統(tǒng)存在，管理系統(tǒng)涉及原材料從進(jìn)料到發(fā)運(yùn)包括離線、返工/返修的操作。,,,,,,,

,"Awrittendetailedlottracebilitysystemexiststhroughallstagesofmaterialflowfromincomingtoshipping,includingoff-lineandrework/repairoperations.",,,,,,,

,操作要求/implementation/processquestions,,,,,,,

6.12,是否在生產(chǎn)、交付的所有階段都有保持了產(chǎn)品的標(biāo)識(shí)？,,,,,,,

,"aretheidentificationsmaintainedduringallstagesofproduction,delivery?",,,,,,,

6.13,在每個(gè)工作崗位，操作工是否能很容易地得到可視輔具（包括合適的臨界樣品）和操作指導(dǎo)書，并按其進(jìn)行操作？,,,,,,,

,Arevisualaids(includingappropriateboundarysamples)andoperatorinstructionsreadilyaccessiblebytheoperatorsateachstationandbeingfollowed?,,,,,,,

6.14,在生產(chǎn)線上是否都可得到好的樣品/不良樣品？它們是否都有狀態(tài)標(biāo)識(shí)？,,,,,,,

,"Areall""MasterGood/MasterBad""samplesavailableonline?Aretheysigned?",,,,,,,

6.15,操作指導(dǎo)書是否清晰、易讀、能看得見(jiàn)的？,,,,,,,

,Theinstructionsarelegibleandvisibletotheoperator.,,,,,,,

6.16,現(xiàn)場(chǎng)是否有返工和返修指導(dǎo)書并按其實(shí)施？,,,,,,,

,Arereworkandrepairproceduresinplaceandbeingfollowed?,,,,,,,

6.17,在生產(chǎn)現(xiàn)場(chǎng)是否劃分出合格品、不合格品、待檢品的區(qū)域，并加以標(biāo)識(shí)。,,,,,,,

,"isthereanidentifiedareaforconforming\nonconforming\awaitinginspectingmaterial/product,segregatedfromthemanufacturingarea?",,,,,,,

6.18,類似產(chǎn)品是否針對(duì)防止混入采取措施。,,,,,,,

,isthereactiontopreventthesimilarproductsfrommixing.,,,,,,,

6.19,檢測(cè)點(diǎn)的設(shè)置是否能有效地阻止不合格品的發(fā)運(yùn)？,,,,,,,

,areinspectionpointlocationseffectiveinpreventingshipmentofnonconformingproducts?,,,,,,,

6.20,批次可追溯性管理已被證明在使用并有效。,,,,,,,

,Thelottraceabilityisdemonstratedtobeinplaceandeffective.,,,,,,,

6.21,零件標(biāo)識(shí)是否存在，并至少包括供應(yīng)商編號(hào)，產(chǎn)品編號(hào)和生產(chǎn)日期。,,,,,,,

,"PartidentificationisbasedonPS-4480with,ataminumum,includesSupplierCode,p/nandrundate.",,,,,,,

6.22,批次數(shù)量大小不超過(guò)8小時(shí)或一天的生產(chǎn)產(chǎn)量中的較小者,,,,,,,

,"Lotsizeisdesignatedasnottoexceed8hoursor1day'sproduction,whicheverissmaller.",,,,,,,

6.23,在工作現(xiàn)場(chǎng)，可追溯性標(biāo)識(shí)是否得到維持并進(jìn)行記錄？,,,,,,,

,aretheidentificationoftraceabilitymaitainedandrecordedonthesite?,,,,,,,

7、Handlingandstorage,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評(píng)價(jià)evaluate,記錄/comments

7.1,材料包括精密的零部件的搬運(yùn)和貯存要求是否被評(píng)審？,,,,,,,

,"Havethehandlingandstoragerequirementsofmaterial,includingdelicatecomponents,beenreviewed?",,,,,,,

7.2,當(dāng)零件或材料有特殊的搬運(yùn)要求時(shí)，程序或作業(yè)指導(dǎo)書中是否清楚地說(shuō)明了搬運(yùn)的方法？,,,,,,,

,"Whenspecialhandlingofpartsormaterialisrequired,theproceduresorworkinstructionsclearlyindicatethehandlingmethod.",,,,,,,

7.3,供方是否使用合適的貯存場(chǎng)地以防止產(chǎn)品損壞或變質(zhì)？,,,,,,,

,arestorageareasappropriateforpreventingdamageordeteriorationoftheproduct?,,,,,,,

7.4,供方是否以適宜的時(shí)間間隔檢查庫(kù)存品狀況，以便及時(shí)發(fā)現(xiàn)變質(zhì)情況？,,,,,,,

,istheconditionofproductinstockassessedatappropriateintervalstodetectdeterioration?,,,,,,,

,操作要求/implementation/processquestions,,,,,,,

7.5,材料的貯存是否充分地避免了環(huán)境的影響？,,,,,,,

,Isthestorageofmaterialadequatetoprotectitfromenvironmentalfactors?,,,,,,,

7.6,零部件的貯存地點(diǎn)是否得到管理和監(jiān)控？,,,,,,,

,Isthestoragelocationforcomponentsorganized&monitored?,,,,,,,

7.7,是否建立了一些控制方法以消除產(chǎn)品被污染或相似的產(chǎn)品被混合？,,,,,,,

,Havecontrolsbeenestablishedtoeliminatethepotentialforanoperationtocontaminateormixsimilarproducts?,,,,,,,

8、包裝與發(fā)運(yùn)規(guī)范/PartsPackaging/ShippingSpecifications,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評(píng)價(jià)evaluate,記錄/comments

8.1,下列文件是否存在？,,,,,,,

,Thefollowingdocumentationexistsandisincludedintheplan:,,,,,,,

,Packagingrequirements/instructions/包裝指導(dǎo)書,,,,,,,

,Labelingrequirements/instructions/標(biāo)簽指導(dǎo)書,,,,,,,

,Shippingrequirements/instructions/發(fā)運(yùn)指導(dǎo)書,,,,,,,

8.2,包裝是否按顧客要求已進(jìn)行了測(cè)試，包括按實(shí)際或模擬路線和條件發(fā)運(yùn)后的包裝進(jìn)行測(cè)試？,,,,,,,

,Evidenceexiststhatthepackaginghasbeentested(asrequiredbytheusingplant)includingtestpacksshippedoveractualorsimulatedshippingrouteandconditions,,,,,,,

8.3,在最終檢驗(yàn)和試驗(yàn)后，供方是否采取保護(hù)產(chǎn)品質(zhì)量的措施，合同要求時(shí)，這種保護(hù)應(yīng)延續(xù)到交付的目的地？,,,,,,,

,"doesthesupplierarrangefortheprotectionofthequalityofproductafterfinalinspectionandtest,andwhencontractuallyspecifieddoesitextendtoincludedeliverytodestination?",,,,,,,

8.4,供方是否建立支持百分之百按期裝運(yùn)的系統(tǒng)以滿足顧客生產(chǎn)的要求？,,,,,,,

,hasthesupplierestablishedasystemtosupport100%on-timeshipmentstomeetcustomerproductionrequirements?,,,,,,,

8.5,如果未能保持百分之百按期裝運(yùn)，供方是否實(shí)施糾正措施以改進(jìn)交付能力并與顧客就交付問(wèn)題進(jìn)行信息溝通？,,,,,,,

,"ifthesupplier’sdeliveryperformqnceisnot100%toschedule,isthereevidenceofimplementedcorrectiveactions,andofcommunicatinregardingdeliveryprobleminformationtothecustomer?",,,,,,,

8.6,是否有含有第二條路線以及承運(yùn)商的應(yīng)急計(jì)劃。,,,,,,,

,"Acontingencyplanexistswhichincludessecondaryroutesandcarriers,aswellas,logisticsforexpitedshipments",,,,,,,

,操作要求/implementation/processquestions,,,,,,,

8.7,包裝和標(biāo)簽是否符合顧客的最新要求？,,,,,,,

,Packagingandlabelingconformstothelatestcustomerstandard,,,,,,,

8.8,檢查包裝損壞或被污染的檢查計(jì)劃,,,,,,,

,Inspectionplanwhichidentifiesdamagedorcontaminatedcontainersforremovalfromservice,,,,,,,

8.9,所有運(yùn)輸容器、方法和標(biāo)準(zhǔn)包裝已經(jīng)過(guò)顧客材料部門主管的批準(zhǔn)。,,,,,,,

,"Allshippingcontainers,methodsandstandardpackshavebeenapprovedbytheusingplant'sMaterialsMgr.",,,,,,,

8.10,發(fā)運(yùn)必須遵守先進(jìn)先出的庫(kù)存管理系統(tǒng)。,,,,,,,

,ShipmentsmustconformtoFIFOinventorycontrolsystem,,,,,,,

9、異常處理,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評(píng)價(jià)evaluate,記錄/comments

9.1,如果發(fā)生顧客抱怨，是否有一個(gè)保護(hù)顧客利益的程序文件？,,,,,,,

,Arethereproceduresinplacetoprotectcustomerintheeventof'CustomerComplaint'?,,,,,,,

9.2,那些文件是否能確保完全隔離所有可疑品：包括顧客處的、公司內(nèi)的、在運(yùn)輸途中的或在倉(cāng)庫(kù)中的？,,,,,,,

,"Dotheseproceduresensurecompleteisolationofsuspectmaterial,atbothcustomerandsupplierlocations?Attransportationandstoragelocations?",,,,,,,

9.3,問(wèn)題的解決辦法是否采用8D或其它方法（如：顧客的要求方法、7-步法、5-步法）,,,,,,,

,"Doestheproblemsoxxingsystemincorporatethe8-D,orlikeprocesses(I.E.Customerspecificmethods;7-Step,5Phase,etc.)?",,,,,,,

9.4,是否建立并實(shí)施了關(guān)于不合格/可疑的材料/產(chǎn)品的標(biāo)識(shí)、記錄、評(píng)價(jià)、隔離和處置的程序文件？,,,,,,,

,"areproceduresestablishedandimplementedtoaddressnonconforming/suspectmaterialorproductregarding:identification,documentation,evaluation,segregation(whenpractical),disposition?",,,,,,,

9.5,是否對(duì)所有不合格的、可疑的材料或產(chǎn)品和隔離區(qū)提供可視標(biāo)識(shí)？,,,,,,,

,isvisualidentificationofanynonconformingmaterialorproductandquarantineareasevident?,,,,,,,

9.6,是否清楚地定義出評(píng)審和處置不合格/可疑產(chǎn)品的職責(zé)與權(quán)限？,,,,,,,

,aretherecleardefinitionsforresponsibilitiesforreviewanddispositionofnonconformingandsuspectproduct?,,,,,,,

9.7,是否對(duì)不合格品進(jìn)行量化和分析，建立優(yōu)先減少計(jì)劃并跟蹤計(jì)劃的實(shí)施進(jìn)展情況？,,,,,,,

,isnonconformingproductquantifiedandanalyzedandisaprioritizedreductionplaninplace?,,,,,,,

9.8,是否所有不合格都被記錄并進(jìn)行收集和缺陷分析？,,,,,,,

,"areallnonconformancesproductsrecorded,collectedanddefectanalyzed?",,,,,,,

9.9,在工作場(chǎng)所是否易于得到返工指導(dǎo)書，并為相關(guān)人員所使用？,,,,,,,

,aretherepair/reworkinstructionsaccessibleandutilizedbytheappropriatepersonnel?,,,,,,,

9.10,是否記錄了讓步接受和返修產(chǎn)品的實(shí)際狀況？,,,,,,,

,areacceptednonconformitiesandrepairsdocumentedtorecordtheactualconditionoftheproduct?,,,,,,,

9.11,供方是否確保在收到顧客授權(quán)之后才發(fā)運(yùn)不合格的材料？,,,,,,,

,doesthesupplierensurethatcustomerauthorizationisreceivedpriortoshippingnonconformingmaterial?,,,,,,,

9.12,發(fā)運(yùn)的經(jīng)授權(quán)的不合格材料是否在每個(gè)包裝箱上都有適當(dāng)?shù)挠涗洠?,,,,,,

,ismaterialshippedonanauthorizationproperlyidentifiedoneachshippingcontainer?,,,,,,,

9.13,是否有對(duì)質(zhì)量成本控制的相關(guān)文件規(guī)定：,,,,,,,

,isthecontrolledcostofqualutyspecifiedinrelateddocuments?,,,,,,,

9.14,是否依據(jù)文件的規(guī)定實(shí)施了相應(yīng)的質(zhì)量成本控制？,,,,,,,

,isthecontrolledcostofqualutyimplementedaccordingasthedocumentrequirments?,,,,,,,

9.15,是否對(duì)不良質(zhì)量成本建立了優(yōu)先減少計(jì)劃？,,,,,,,

,isaprioritizedreductionplanestablishedwiththecostofpoorquality?,,,,,,,

10、預(yù)防/預(yù)知性維護(hù)計(jì)劃/Preventive/predictiveMaintenancePlans,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評(píng)價(jià)evaluate,記錄/comments

10.1,生產(chǎn)的設(shè)備、工裝、量具，是否有清單？,,,,,,,

,"Istherealistoftooling,equipmentandfixturesusedforproduct?",,,,,,,

10.2,所有工裝、量具和主要設(shè)備是否都有包括在預(yù)防性維護(hù)計(jì)劃中。,,,,,,,

,"Alltooling,gages,andcapitalequipmentareincludedinthePMprograms",,,,,,,

10.3,所有設(shè)備、工裝和量具是否與清單相一致？,,,,,,,

,"Isallequipment,gaugingandtoolingthesameaswillbeusedinproduction?",,,,,,,

10.4,所有工裝、量具和主要設(shè)備是否都被清晰地標(biāo)識(shí)？,,,,,,,

,"Arealltools,equipmentandfixturesclearlyidentified？",,,,,,,

10.5,所有設(shè)備和工裝都存在文件化的預(yù)防維護(hù)計(jì)劃？,,,,,,,

,AdocumentedPreventiveMaintenanceplanexistsforallequipmentandtooling,,,,,,,

10.6,ThePMplanincludes:/預(yù)防性維護(hù)計(jì)劃包括：,,,,,,,

,"Setupthemaintenanceitemsformachines,toolsandotherequipment/制定機(jī)器、工裝和其它設(shè)備的維護(hù)項(xiàng)目。",,,,,,,

,Ascheduleofplannedmaintenanceincludingmaintainingperiod/包括時(shí)間周期的維護(hù)計(jì)劃表。,,,,,,,

,Ascheduleofplannedmaintenanceincludingresponsibleparty/維護(hù)計(jì)劃表包括責(zé)任部門。,,,,,,,

,Maintenanceinstructionsbasedonmanufacturersrecommendationorpartperformance/建立在制造商的建議和零件性能基礎(chǔ)上的維護(hù)指導(dǎo)書,,,,,,,

10.7,標(biāo)識(shí)關(guān)鍵設(shè)備并制定應(yīng)急計(jì)劃以防止由于設(shè)備的故障對(duì)顧客造成損失。,,,,,,,

,Keyequipmenthasbeenidentifiedandcontingencyplansareinplacethatwillprotectthecustomerformlossofproductionduetofailureofthisequipment,,,,,,,

10.8,是否有關(guān)鍵設(shè)備備件清單，是否存有關(guān)鍵生產(chǎn)設(shè)備的零配件。,,,,,,,

,isthereakeyequipmentreplacementpartslistandisthereplacementpartsforkeyequipmentisavailable?,,,,,,,

,操作要求/implementation/processquestions,,,,,,,

10.9,預(yù)防/預(yù)知性維護(hù)系統(tǒng)是否得到實(shí)施？,,,,,,,

,Isthepreventive/predictivemaintenancesystembeingfollowed?,,,,,,,

10.10,是否能對(duì)易損件充分保證其可得性？,,,,,,,

,Isthereanadequatesupplyofperishabletoolingavailableinhouse?,,,,,,,

10.11,所有好的樣品和壞的樣品是否都被列入了預(yù)防維護(hù)計(jì)劃？,,,,,,,

,"Areall""MasterGood/MasterBad""samplesonthePreventativeMaintenanceschedule?",,,,,,,

11、檢測(cè)量具的評(píng)價(jià)/Gage&CheckFixtureEvaluation,,,,,,,,

NO.,文件要求/documentquestions,,,,,,評(píng)價(jià)evaluate,記錄/comments

11.1,所有用于計(jì)量性數(shù)據(jù)測(cè)量的檢測(cè)設(shè)備是否都進(jìn)行了R&R分析并是可接受的(<30%)?,,,,,,,

,WeregageR&R'sperformedandacceptable(<30%)onallvariabledatameasuringinstruments?,,,,,,,

11.2,所有用于計(jì)數(shù)性數(shù)據(jù)測(cè)量的檢測(cè)設(shè)備是否都進(jìn)行了R&R分析并是可接受的(按AIAG測(cè)量系統(tǒng)分析手冊(cè))?,,,,,,,

,"WeregageR&R'sperformedandacceptable(ref.AIAG""MeasurementSystemsAnalysis""manual)onallattributemeasuringinstruments?",,,,,,,

11.3,"是否存在一個(gè)系統(tǒng),用以確保所有檢測(cè)量量具和設(shè)備都得到校正和標(biāo)識(shí)?",,,,,,,

,Isasysteminplacetoensureallgagesandtestequipmentsareidentifiedandcalibrated?,,,,,,,

11.4,是否有檢驗(yàn)測(cè)量和試驗(yàn)設(shè)備的清單，以及其校正計(jì)劃？,,,,,,,

,"aretherealistofallgagesandtestequipments,aplanaboutthecalibration?",,,,,,,

,操作要求/implementation/processquestions,,,,,,,

11.5,對(duì)所有樣件是否有一個(gè)管理系統(tǒng)？,,,,,,,

,arethereamanagementsystemtoallmasters?,,,,,,,

11.6,是否所有的檢測(cè)量具和設(shè)備都得到了適宜的校正并可追溯到一個(gè)已知的標(biāo)準(zhǔn)?,,,,,,,

,Areallgagesandtestequipmentsproperlycalibratedandtraceabletoaknownstandard?,,,,,,,

11.7,是否所有的檢測(cè)量具和設(shè)備都有正確的標(biāo)識(shí)?,,,,,,,

,areallgagesandtestequipmentscorrectlyidentified?,,,,,,,

11.8,從校正記錄上是否顯示出上下兩次校正日期?,,,,,,,

,Thecalibrationrecordsindicatelast/nextcalirationdate?,,,,,,,

12、產(chǎn)能驗(yàn)證/LineSpeed&CapacityVerified,,,,,,,,

NO.,文件要求/