pwcs wps as 01b01c rev 2對(duì)接焊縫角組合

FCAWWPSNo.:PWCS-WPS-AS- BrightwaterRev.:QualifyingPQR:pQR-AS-01,02,05,06,10,11&012,PJPgrooveweldSpecification:AS/NZS1554.5&1 CE%:0.45 Steeltype:1& CE%:0.45 Steeltype:1& 5.0mm≤ InterpassCleaning:wirebrushingandorRootgap 0≤Rootface 45≤60Electricalstick-out:14.4≤Directionoftravel:seeweld Passt216-24.2-196-1.18-1G,2G&hot216-24.2-326-0.71-1G,2G&212-24.2-377-0.60-1G,2G&270-27-478-0.68-1G,2G&189-22.8-164-1.16-hot194-23.3-151-1.32-194-23.3-235-0.85-189-23.6-95-2.08- 1.ShieldingGas 22.5L≤31 2.ShieldingGas requirementsorstandardrequirements,whicheverismoststringent2.Edgepreparation-flamecutandground3.Numberandplacementsofrunswillvarywiththicknessof4.WhenweldinginaccordancewithAS/NZS1554.5,allweldsmustbedressedsmoothtobeinwithtable6.1.2ofthat5.rem.:ForRHM FCAWWPSNo.:PWCS-WPS-AS- BrightwaterRev.: PQR-AS-01,02,05,06,Specification:AS/NZS1554.5&1 CE%:0.45 Steeltype:1& CE%:0.45 Steeltype:1& 5.0mm≤ InterpassCleaning:wirebrushingandorRootgap 0≤Rootface 0≤ 45≤60Electricalstick-out:14.4≤Directionoftravel:seeweld Passt216-24.2-196-1.18-1G,2G&hot216-24.2-326-0.71-1G,2G&212-24.2-377-0.60-1G,2G&270-27-478-0.68-1G,2G&189-22.8-164-1.16-hot194-23.3-151-1.32-194-23.3-235-0.85-189-23.6-95-2.08- 1.ShieldingGas 22.5L≤31 2.ShieldingGas 2.Edgepreparation-flamecutandground3.Numberandplacementsofrunswillvarywiththicknessofrequirementsorstandardwhicheverismost4.WhenweldinginaccordancewithAS/NZS1554.5,allweldsmustbedressedsmoothtobeinwithtable6.1.2ofthat5.rem.:ForRHM PQRNo:PQR-AS- Page:1of CE%: CE%: CE%:≤ TypicalJointPreparation&weldrunInterpassCleaning:Rootgap Rootface Grooveangle(a):50 Pass?tRoot123Fill&456WeldingEquipment:TestEquipment: Flow 1.ShieldingGasFlow 25 2.ShieldingGasFlow TestReportNo.:2011JD17991xRoot&facebend,2x2xTrans.TensileTests2.Edgepreparation-flamecut&dressedby3.weldwastestedinthe"aswelded4.Weldsurfacewasdressedbygrindinginaccordancewithtable6.1.2ofthisStatementsinthisrecordarecorrect.WeldingandtestingwasinaccordancewithspecificClientrequirementsandoftheaboveFor JeffKelly 07-Position:AuthorisedWelding PQRNo:PQR-AS- Page:1ofMaterial GB1591Gr. CE%: BaseMetal:Steeltype WeldabilityGroupNo.:toMaterial GB1591Gr. CE%: BaseMetal:Steeltype WeldabilityGroupNo.:BackingMaterial GB1591Gr. CE%:≤ BaseMetal:Steeltype WeldabilityGroupNo.:Joint singlebevelbuttweldwith Weldposition:3G,V- Diameter 450mm Thickness:10mmto KellyJointPreparation&weldrunInterpassCleaning:Rootgap Rootface Grooveangle(a):Aver.elect.stick-out:Pulse Maxweldwidthachieved:none,steeltemperaturerecorded@ Heating Cooling Holding HeatPass?tweldRoot13G,V-Hot23G,V-/33G,V-WeldingEquipment:TestEquipment:FengZhu BaseMaterialIDNo.1:Powersource:KRII500Wirefeeder:YW- BaseMaterialIDNo.2:ClampMeter,Stopwatchandmeasuring ConsumableHeatNo1.:WideRangeInfrared ConsumableHeatNo.2:Flow BackingGas Classification:1.ShieldingGasFlow 25 ShieldingGas Classification:SG-2.ShieldingGasFlow ShieldingGas Classification:Welding Manufacturer:LincolnPrimacore?V-Specification:E71T-Classification:AWSA5.20-05,ASMESFA-5.20,ASMEConsumabledesignationNo.:F6-1.ConsumablesweretreatedasperManufacturersrecommendations&TestVisual:ReportNo.:2011JD1800Testing1xRoot&facebend,2x3xCharpyV,fullSurveyHardness,2xTrans.TensileTests2.Edgepreparation-flamecut&dressedby3.weldwastestedinthe"aswelded4.Weldsurfacewasdressedbygrindinginaccordancewithtable6.1.2ofthisStatementsinthisrecordarecorrect.WeldingandtestingwasinaccordancewithspecificClientrequirementsandoftheaboveForClient JeffPosition&Welding 07-Position:AuthorisedWelding PQRNo:PQR-AS-p Specification:AS/NZS1554.5-2011,Page:1ofMaterial GB1591Gr. CE%: BaseMetal:Steeltype WeldabilityGroupNo.:toMaterial GB1591Gr. CE%: BaseMetal:Steeltype WeldabilityGroupNo.:BackingMaterial GB1591Gr. CE%:≤ BaseMetal:Steeltype WeldabilityGroupNo.:Joint singlebevelbuttweldwith Weldposition:2G, Diameter 450mm Thickness:40mmto JointPreparation&weldrunInterpassCleaning:chipped&wireRootgap Rootface Grooveangle(a):50Aver.elect.stick-out:Pulse Maxweldwidthachieved:THERMALPropanetorchto Heating Cooling Holding HeatPass?deg.tweldseeattachedrunningsheetsforWeldernameandQianYouZhong BaseMaterialHeatNo.1:WeldingPowersource:KRII500Wirefeeder:YW- BaseMaterialHeatNo.2:TestClampMeter,Stopwatchandmeasuring ConsumableHeatNo1.:WideRangeInfrared ConsumableHeatNo.2:Flow BackingGas Classification:1.ShieldingGasFlow 25 ShieldingGas Classification:SG-2.ShieldingGasFlow ShieldingGas Classification:Welding Manufacturer:Kiswel,K-Specification:E71T-Classification:AWSA5.20-05,ASMESFA-5.20,Additional1.ConsumablesweretreatedasperManufacturersrecommendations&TestVisual:2.Edgepreparation-flamecut&dressedbyNantongInstituteof3.weldwastestedinthe"asweldedReportNo.:Testing4.Weldsurfacewasdressedbygrindinginaccordancewithtable6.1.2ofthis1xRoot&facebend,2x3xCharpyV,fullSurveyHardness,2xTrans.TensileTestsStatementsinthisrecordarecorrect.WeldingandtestingwasinaccordancewithspecificClientrequirementsandoftheaboveForForClientJimKellyPosition&QAPosition:AuthorisedWeldingRunningSheetforPQR-AS:2ofJointPreparation&weldrunHeatPass?deg.ArctRoot1Hot23456789Statementsinthisrecordarecorrect.WeldingandtestingwasinaccordancewithspecificClientrequirementsandoftheaboveForKellyClient JimQA 07-Position:AuthorisedWeldingRunningSheetforPQR-AS:3ofJointPreparation&weldrunHeatPass?deg.ArctStatementsinthisrecordarecorrect.WeldingandtestingwasinaccordancewithspecificClientrequirementsandoftheaboveForClient JimKellyQA 07-Position:AuthorisedWelding PQRNo:PQR-AS-p Specification:AS/NZS1554.5:1ofMaterial GB1591Gr. CE%: BaseMetal:Steeltype WeldabilityGroupNo.:toMaterial GB1591Gr. CE%: BaseMetal:Steeltype WeldabilityGroupNo.:BackingMaterial GB1591Gr. CE%:≤ BaseMetal:Steeltype WeldabilityGroupNo.:Joint singlebevelbuttweldwith Weldposition:3G,V- Diameter 450mm Thickness:40mmto JointPreparation&weldrunInterpassCleaning:chipped&wireRootgap Rootface Grooveangle(a):50Aver.elect.stick-out:Pulse Maxweldwidthachieved:THERMALPropanetorchto Heating Cooling Holding HeatPass?deg.tweldseeattachedrunningsheetforWeldernameandID:WeldingEquipment:TestEquipment:QianYouZhong BaseMaterialHeatNo.1:Powersource:KRII500Wirefeeder:YW- BaseMaterialHeatNo.2:ClampMeter,Stopwatchandmeasuring ConsumableHeatNo1.:WideRangeInfrared ConsumableHeatNo.2:Flow BackingGas Classification:1.ShieldingGasFlow 25 ShieldingGas Classification:SG-2.ShieldingGasFlow ShieldingGas Classification:Welding Manufacturer:Kiswel,K-Specification:E71T-Classification:AWSA5.20-05,ASMESFA-5.20,Additional1.ConsumablesweretreatedasperManufacturersrecommendations&TestVisual:NantongInstituteofSupervision:ReportNo.:2011JD2006Testing1xRoot&facebend,2x3xCharpyV,fullSurveyHardness,2xTrans.TensileTests2.Edgepreparation-flamecut&dressedby3.weldwastestedinthe"aswelded4.Weldsurfacewasdressedbygrindinginaccordancewithtable6.1.2ofthisStatementsinthisrecordarecorrect.WeldingandtestingwasinaccordancewithspecificClientrequirementsandoftheaboveForForClientJimKellyPosition&QAPosition:AuthorisedWeldingRunningSheetforPQR-AS:2ofJointPreparation&weldrunInterpassHeatPass?deg.ArctRoot1Hot23456789Statementsinthisrecordarecorrect.WeldingandtestingwasinaccordancewithspecificClientrequirementsandoftheaboveForClient JimKellyQA 07-Position:AuthorisedWelding PQRNo:PQR-AS- Page:1ofMaterial GB1591Gr. CE%: BaseMetal:Steeltype WeldabilityGroupNo.:toMaterial GB1591Gr. CE%: BaseMetal:Steeltype WeldabilityGroupNo.:BackingMaterial CE%: BaseMetal: WeldabilityGroupNo.:Joint Weldposition:2F, Diameter 150mm Thickness:10mmto TypicalJointPreparation&weldrunsingle multipleInterpassCleaning:Rootgap Rootface Grooveangle Elect.stick- Pulse Directionof none,platetemperaturerecorded@ Heating Cooling Holding HeatPass?single18muple1923WeldingEquipment:TestEquipment:QianYouZhong BaseMaterialIDNo.1:Powersource:KRII500Wirefeeder:YW- BaseMaterialIDNo.2:ClampMeter,Stopwatchandmeasuring ConsumableHeatNo1.:WideRangeInfrared ConsumableHeatNo.2:Flow BackingGas Classification:1.ShieldingGasFlow 25 ShieldingGas Classification:SG-2.ShieldingGasFlow ShieldingGas Classification:Welding Manufacturer:LincolnPrimacore?V-Specification:E71T-Classification:AWSA5.20-05,ASMESFA-5.20,ASMEConsumabledesignationNo.:F6-1.ConsumablesweretreatedasperManufacturersrequirements&TestVisual:ReportNo.:2011JD1808Testing2xMacros&1xfullsurvey2.Preparation-thermallycut&dressedby3.weldwastestedinthe"aswelded4.Weldsurfacewasdressedbygrindinginaccordancewithtable6.1.2ofthisStatementsinthisrecordarecorrect.WeldingandtestingwasinaccordancewithspecificClientrequirementsandoftheaboveFor Client JeffPosition&Welding AuthorisedWelding PQRNo:PQR-AS-p Page:1ofMaterial GB1591Gr. CE%: BaseMetal:Steeltype WeldabilityGroupNo.:toMaterial GB1591Gr. CE%: BaseMetal:Steeltype WeldabilityGroupNo.:BackingMaterial CE%: BaseMetal: WeldabilityGroupNo.:Joint Weldposition:3F,V- Diameter 150mm Thickness:10mmto TypicalJointPreparation&weldrunsingleInterpassCleaning: multipleRootgap Rootface Grooveangle Elect.stick- Pulse Directionof none,platetemperaturerecorded@ Heating Cooling Holding HeatPass?deg.ArcStringsingle19muple12WeldingEquipment:TestEquipment:QianYouZhong BaseMaterialIDNo.1:Powersource:KRII500Wirefeeder:YW- BaseMaterialIDNo.2:ClampMeter,Stopwatchandmeasuring ConsumableHeatNo1.:WideRangeInfrared ConsumableHeatNo.2:Flow BackingGas Classification:1.ShieldingGasFlow 25 ShieldingGas Classification:SG-2.ShieldingGasFlow ShieldingGas Classification:Welding Manufacturer:LincolnPrimacore?V-Specification:E71T-Classification:AWSA5.20-05,ASMESFA-5.20,ASMEConsumabledesignationNo.:F6-1.ConsumablesweretreatedasperManufacturersrequirements&TestVisual:ReportNo.:2011JD1809Testing2xMacros&1xfullsurvey2.Preparation-thermallycut&dressedby3.weldwastestedinthe"aswelded4.Weldsurfacewasdressedbygrindinginaccordancewithtable6.1.2ofthisStatementsinthisrecordarecorrect.WeldingandtestingwasinaccordancewithFor ClientPosition& AuthorisedWeldingClientrequirementsandoftheaboveJeffWelding PQRNo:PQR-AS- Specification:AS/NZS1554.5:1ofMaterial GB1591Gr. CE%: BaseMetal:Steeltype WeldabilityGroupNo.:toMaterial GB1591Gr. CE%: BaseMetal:Steeltype WeldabilityGroupNo.:BackingMaterial parent CE%: BaseMetal:Steeltype WeldabilityGroupNo.:Joint Closejoint,singlebevelbutt Weldposition:1G, Diameter 450mm Thickness:14mmto TypicalJointPreparation&weldrunInterpassCleaning:Rootgap Rootface Grooveangle Aver.elect.stick-out:Pulse Maxweldwidthachieved:THERMALnone,steeltemperaturerecorded@ Heating Cooling Holding HeatPass?tweldRoot11G,Hot21G,WeldernameandID:WeldingEquipment:TestEquipment:QianYouZhong BaseMaterialBatchNo.1:Powersource:KRII500Wirefeeder:YW- BaseMaterialBatchNo.2:ClampMeter,Stopwatchandmeasuring ConsumableHeatNo1.:WideRangeInfrared ConsumableHeatNo.2:Flow BackingGas Classification:1.ShieldingGasFlow 25 ShieldingGas Classification:SG-2.ShieldingGasFlow ShieldingGas Classification:Welding Manufacturer:Kiswel,K-Specification:E71T-Classification:AWSA5.20-05,ASMESFA-5.20,ASMEConsumabledesignationNo.:F6-Additional1.ConsumablesweretreatedasperManufacturersrecommendations&TestVisual:NantongInstituteof2.Edgepreparation-flamecut&dressedby3.weldwastestedinthe"aswelded4.Weldsurfacewasdressedbygrindinginaccordancewithtable6.1.2ofthisReportNo.:Testing1xStatementsinthisrecordarecorrect.WeldingandtestingwasinaccordancewithspecificClientrequirementsandoftheaboveForClientJimKellyPosition&QA 07- AuthorisedWeldingNantongInstituteofSupervision&InspectiononProductQualityTest Page1oftoal3NantongRainbowHeavyDeliveryTestSample1BaseMaterialAcceptAS/NZS1554.5-InspectionInspectionTest1TensileTestAS2205.2.1-StrengthofFracture：母材/Base2夏比VAS2205.7.1-JLocationofTestPiece：熱影響區(qū)/Heat-affectionZone試樣尺寸/SpecimenSize：試驗(yàn)溫度/Test3BendTestAS2205.3.1-彎曲角度/Angle面彎/FaceBend：見缺陷/NoDefects見缺陷/NoDefectsApproved

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Tested注：該檢測報(bào)告僅對(duì)來樣負(fù)責(zé)(Notes：ThetestreportisonlyresponsibleforthesampleNantongInstituteofSupervision&InspectiononProductQualityTest Page1oftoal3NantongRainbowHeavyDeliveryTestSample1BaseMaterialAcceptAS/NZS1554.5-InspectionInspectionTest1TensileTestAS2205.2.1-StrengthofFracture：母材/Base2夏比VAS2205.7.1-JLocationofTestPiece：熱影響區(qū)/Heat-affectionZone試樣尺寸/SpecimenSize：試驗(yàn)溫度/Test3BendTestAS2205.3.1-彎曲角度/Angle面彎/FaceBend：見缺陷/NoDefects見缺陷/NoDefectsApproved

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Tested注：該檢測報(bào)告僅對(duì)來樣負(fù)責(zé)(Notes：ThetestreportisonlyresponsibleforthesampleNantongInstituteofSupervision&InspectiononProductQualityTest Page1oftoal3NantongRainbowHeavyDeliveryTestSample1BaseMaterialAcceptAS/NZS1554.5-InspectionInspectionTest1TensileTestAS2205.2.1-1#TensileStrength(Rm):540ofFracture：母材/Base2#TensileStrength(Rm):5502夏比VAS2205.7.1-JLocationofTestPiece：熱影響區(qū)/Heat-affectionZone試樣尺寸/SpecimenSize：試驗(yàn)溫度/Test3BendTestAS2205.3.1-彎曲角度/Angle1#/SideDefectsEvident2#/SideDefectsEvidentApproved

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NantongRainbowHeavyMachineriesWPQR試件(WPQR-AS-10)1AS/NZS1554.5-

BaseMaterialBaseMaterialCodeInspectionDate

Test

AS2205.5.1-2003—

LocationofTest試樣中心/Centreof

Approved

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Tested注：該檢測報(bào)告僅對(duì)來樣負(fù)責(zé)(Notes：ThetestreportisonlyresponsibleforthesamplePREHEAT接頭類型板的組合厚度Min.PreheatCE%0.44≤0.45CE%0.4420oCifambient≤5oC,otherwise20oCifambient≤5oC,otherwise'nil'20oCifambient≤5oC,otherwise'nil'20oCifambient≤5oC,otherwise'nil'30mm~3536mm~5050oCifambient≤5oC,otherwise'nil'50oCifambient≤5oC,otherwise'nil'Atonetime,PayattentiontoundersideaParentmaterialthickness25mm~40mmneedtobepre-heatedtoreachabove110℃,notexceeding250℃.Parentmaterialthickness≥40mm,needtobepre-heatedtoreachabove150℃,notexceeding250℃.單個(gè)鋼板的厚度在25mm~40mm之間的，預(yù)熱溫度要達(dá)到110℃以上，不超過250℃。單個(gè)鋼板的厚度bForlongweldinordertopreventpre-heatedweldscooldownbeforewelding,Sotheheatingandweldingshouldbeatthesametimeoruseelectricheatingbandtoheatdirectly.對(duì)于長焊縫，為了避免預(yù)熱過的焊縫在焊前又冷了下來，必須邊加熱邊焊，或使用電加熱片加熱。 FCAWpWPSNo.:WPS-AS-Rev.: CE%:0.46 Steeltype:1& CE%:0.46 Steeltype:1& CE%:0.46 Steeltype:1& singlebevelbuttwith 5.0mm≤ InterpassCleaning:wirebrushingandorRootgap 4.5≤Rootface 0≤ 45≤60Electricalstick-out:14.4≤Directionoftravel:seeweld Passt216-24.2-196-1.18-1G,2G&hot216-24.2-326-0.71-1G,2G&212-24.2-377-0.60-1G,2G&207-24.2-378-0.59-1G,2G&189-22.8-164-1.16-hot194-23.3-151-1.32-194-23.3-235-0.85-194-23.3-182-1.10- 1.ShieldingGas 22.5L≤31 2.ShieldingGas requirementsorstandardrequirements,whicheverismoststringent2.Edgepreparation-flamecutandground3.Numberandplacementsofrunswillvarywiththicknessof4.WhenweldinginaccordancewithAS/NZS1554.5,allweldsmustbedressedsmoothtobeinwithtable6.1.2ofthat5.Backingmaterial:Parentplate,weldmetalorForRHM6.rem.: FCAWpWPSNo.:WPS-AS-Rev.: CE%:0.45 Steeltype:1& CE%:0.45 Steeltype:1& 5.0mm≤ InterpassCleaning:wireb