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文檔簡介
專用
人人文庫
NATIONALSTANDARD
OFTHEPEOPLESREPUBLICOFCHINA
CodeforDesignofFinishingProcess
ofPlateandStripSteel
GB50713-2011
ChiefDevelopmentDepartment:ChinaMetallurgicalConstructionAssociation
ApprovalDepartment:MinistryofHousingandUrban-RuralDevelopment
ofthePeoplesRepublicofChina
ImplementationDate:June1,2012專用
人人文庫
ChinaPlanningPress
Beijing2015
圖書在版編目(CIP)數(shù)據(jù)
板帶精整工藝設(shè)計規(guī)范英文中國冶金建設(shè)協(xié)會組織編
GB50713-2011:/
譯北京中國計劃出版社
.—:,2015.12
ISBN978-7-5182-0295-9
中板材軋制精整設(shè)計規(guī)范英文
Ⅰ.①G…Ⅱ.①…Ⅲ.①----②
帶材軋制精整設(shè)計規(guī)范英文
---Ⅳ.①TG335.5-65
中國版本圖書館數(shù)據(jù)核字第號
CIP(2015)263264
ChineseeditionfirstpublishedinthePeoplesRepublicofChinain2011
EnglisheditionfirstpublishedinthePeoplesRepublicofChinain2015
byChinaPlanningPress
rd專用
3Floor,CTower,GuohongBuilding
No.A11,Muxidi-Beili,XichengDistrict
Beijing,100038
PrintedinChinabyBeijingJinghuaHucaisPrintingCO.,LTD
?2011byMinistryofHousingandUrban-RuralDevelopmentof
thePeoplesRepublicofChina
Allrightsreserved.Nopartofthispublicationmaybereproducedortransmittedinanyformor
byanymea人人文庫ns,graphic,electronic,ormechanical,includingphotocopying,recording,
oranyinformationstorageandretrievalsystems,withoutwrittenpermissionofthepublisher.
Thisbookissoldsubjecttotheconditionthatitshallnot,bywayoftradeorotherwise,belent,
resold,hiredoutorotherwisecirculatedwithoutthepublisherspriorconsentinanyformof
blindingorcoverotherthanthatinwhichthisispublishedandwithoutasimilarcondition
includingthisconditionbeingimposedonthesubsequentpurchaser.
ISBN978-7-5182-0295-9
AnnouncementoftheMinistryofHousingandUrban-Rural
DevelopmentofthePeoplesRepublicofChina
No.1081
AnnouncementonIssueofNationalStandard
CodeforDesignofFinishingProcessofPlateandStripSteel
Codefordesignoffinishingprocessofplateandstripsteel
isnowapprovedasanational
standardwithaserialnumberofGB50713-2011,anditshallbeimplementedfromJune1,2012.
Therein,Articles3.0.6,4.2.4(15)and4.3.3(10)arethecompulsoryprovisionsandmustbe
enforcedstrictly.
AuthorizedbytheResearchInstituteofStandards&Norms(RISN)oftheMinistryof
HousingandUrban-RuralDevelopmentofthePeoplesRepublicofChina,thisCodeispublished
anddistributedbyChinaPlanningPress.專用
MinistryofHousingandUrban-RuralDevelopmentofthePeoplesRepublicofChina
July26,2011
人人文庫
Foreword
Accordingtotherequirementsof(DocumentJianBiao[2008]No.105)"NoticeonPrintingand
DistributingtheDevelopmentandRevisionPlanofConstructionStandardsandCodesin2008(Batch2)"
issuedbytheMinistryofHousingandUrban-RuralDevelopmentofthePeoplesRepublicofChina,this
CodewasdevelopedbyCISDIEngineeringCo.,Ltd.togetherwiththeorganizationsconcerned.
Duringthedraftingprocess,theCodedevelopmentteamshaveconductedthorough
investigationsandstudies,carefullysummarizedpracticalexperience,referredtotherelevant
internationalstandardsandforeignadvancedstandards,collectedthesuggestionsandcomments
fromtherelevantpartiesthroughvariouschannelsandfinalizedthepresentversionafterfull
examinationandapproval.
ThisCodecomprises6Chapters.Themaintechnicalcontentsare:GeneralProvisions,Terms,
BasicRequirements,FinishingProcessofPlate,FinishingProcessofHotRolledWideSteelStrip
andFinishingProcessofColdRolledWideSteelStrip.
Theprovisionsprintedinboldtypearecompulsoryonesandmu專用stbeenforcedstrictly.
TheMinistryofHousingandUrban-RuralDevelopmentisinchargeoftheadministrationofthis
Codeandtheexplanationofthecompulsoryprovisions;andCISDIEngineeringCo.,Ltd.isresponsible
fortheexplanationofspecifictechnicalcontents.DuringthepracticalimplementationofthisCode,the
opinionsandsuggestions,whenevernecessary,canbepostedtoCISDIEngineeringCo.,Ltd.(address:
No.1,ShuanggangRoad,YuzhongDistrict,Chongqing400013,China)forreferenceinfuturerevision.
TheChiefDevelopmentOrganization,ParticipatingDevelopmentOrganizations,ChiefDrafting
StaffandChicefExaminersofthiscodearelistedbelow:
ChiefDevelomentOranization
pg:
CISDIEngineeringCo.,Ltd.
ParticiatinDevelomentOranizations
pgpg:
CapitalEngineering&ResearchIncorporationLtd.
WISDRIEngineering&ResearchIncorporationLimited
HuatianEngineering&TechnologyCorporation,MCC
ShanxiTISCOEngineeringCo.,Ltd.
人人文庫WISCODesigningInstituteCo.,Ltd.
PangangGroupDesigningInstituteCo.,Ltd.
ShagangGroupCo.,Ltd.
ChiefDraftinStaff
g:
XiaoJunHuangBoYuHaiWangJunxiangZhaoWenboFanCaibiao
LiaoYanlinXuYueminLiYuejianWanBaoyuanWangJinghuiLiXiangdong
MaoYibiaoBaiXiaojing
ChiefExaminers
:
GuoQijiaoShaoYuanjingCaoJianningHuangChuanqingTangShunbao
WangAnsuYuDanWangYekeYangChunmei
Contents
……………
1GeneralProvisions(1)
…………………………
2Terms(2)
……………
3BasicRequirements(4)
……………………
4FinishingProcessofPlate(5)
…………
4.1FinishingProcessofExtra-HeavyPlate(5)
…………
4.2FinishingProcessofCarbonSteelPlate(6)
…………
4.3FinishingProcessofStainlessSteelPlate(8)
………………
5FinishingProcessofHotRolledWideStrip(10)
…………
5.1GeneralRequirements(10)
…………
5.2HotTemperMillandCoilDividingLine(11)
………
5.3Cut-to-LengthLineofThickSpecifications(12)
……………………
5.4Cut-to-LengthLineofMediumSpecifications(13)
………
5.5Cut-to-LengthLineofThinSpecifications(13)
…………
5.6SlittingShearingLine專用()
14
………………
6FinishingProcessofColdRolledWideStrip(16)
…………
6.1GeneralRequirements(16)
……………
6.2RecoilingLineofCarbonSteelStrip(16)
………
6.3SlittingShearingLineofCarbonSteelStrip(17)
………
6.4Cut-to-LengthLineofCarbonSteelStrip(18)
……………
6.5WrappingLineofCarbonSteelStrip(19)
……………
6.6RecoilingLineofStainlessSteelStrip(19)
……………………
6.7SlittingShearingLineofStainlessSteelStrip(20)
………
6.8Cut-to-LengthLineofStainlessSteelStrip(21)
…………
6.9WrappingLineofStainlessSteelStrip(22)
……………
6.10RecoilingLineofElectricSteelStrip(22)
……………………
6.11SlittingShearingLineofElectricSteelStrip(23)
…………
6.12WrappingLineofElectricSteelStrip(24)
…………
ExplanationofWo人人文庫rdinginThisCode(25)
…………
ListofQuotedStandards(26)
1GeneralProvisions
1.0.1
Thiscodeisdevelopedforimplementationofnationaltechnicalandeconomicpoliciesand
developmentpoliciesofsteelindustry,toachievetechnologicallyadvanced,safeandsuitable,
economicandrationalpurpose,andensurethequalityduringfinishingprocessdesignofflatsteel.
1.0.2
Thiscodeappliesforfinishingprocessdesignofnewplatemill,revampingandexpanding
ofplatemill,hotrolledwidesteelstripmillandcoldrolledwidesteelstripmill.
1.0.3
Inadditiontotherequirementsstipulatedinthiscode,thosestipulatedinthecurrent
relevantstandardsofthenationshallbecompliedwithindesigningthefinishingprocessofflat
stee.
專用
人人文庫
·1·
2Terms
2.0.1
Plate
Platecanbeclassifiedintothreecategoriesintermsofthickness:mediumplaterangingfrom
4mmto20mmthickness,heavyplaterangingfrom0mm-60mmandthickandextra-heavyplateover
60mmthickness.
2.0.2
Aircooling
Tocoolhotsteelplateinairafteritisrolled.
2.0.3
Slowcoolingprocess
Itisatechnologicalprocesstoslowlycoolhotsteelplatebymeansofslowcoolingpit,slow
coolingcoverorbysimplystackingtheplatesinpile.
2.0.4
Ultrasonictest
Itisamethodtodetecttheinternaldefectofplatebyultrasonicwave.
2.0.5
Shearing&cuttingprocess
Headcutting,tailcutting,trimming,splitting,cutting-to-length,s專用amplecuttingmaybedoneby
mechanicalshearinginaccordancewithyieldstrengthandthicknessofplate.
Headcutting,tailcutting,trimming,splitting,cutting-to-lengthandsamplecuttingmaybe
donebyflamecutting,plasmacutting,lasercuttingandsoonifmechanicalshearcannotcutorto
compensateforinsufficientcapacityofmechanicalshear.
2.0.6
Shotblastingprocess
Itisatechnologicalprocessthattakessteelshotascarrier,acceleratessteelshotthrough
centrifugalforceofshotblastingmachine,hitssteelplatesurfacetoremoveoxidescaleonits
surface.
2.0.7
Paintingprocess
Itisatechnologicalprocessthatsprayspaintevenlyontosteelplatesurfacebyautomaticor
manualpaintingdevice.
2.0.8
Picklingprocess
Itisatechnologicalprocessthatgroupsheattreatedstainlesssteelplatesandcontinuously
passesthemthroughpicklinglinetocleanmillscaleontheplatesurfaceandtopassivatethe
plates.人人文庫
2.0.9
Hotrolledtemperrollingprocess
Itisatechnologicalprocessthatappliessmalldeformationelongationoveryieldpointonhot
rolledstriptoeliminateLuderswrinklesonstrip.
2.0.10
Hotrolleddividingprocess
Itisatechnologicalprocessthatdivideshotrolledcoilintoseveralsmallcoils.
2.0.11
Hotrolledrecoilingprocess
Itisatechnologicalprocessthatrecoilshotrolledcoiltocheckstripsurfacequalityorimprove
coilshapequality.
2.0.12
Hotrolledcut-to-lengthprocess
·2·
Itisatechnologicalprocessthatcutshotrolledstriptolength.
2.0.13
Hotrolledslittingprocess
Itisatechnologicalprocessthatslitshotrolledstripwidth-wiseintostripsandthenrecoilsthe
strips.
2.0.14
Rollingforcecontrol
Itisatechnologicalcontrolprocessthatcontrolsrollingforcetoreachpresetvalueandkeeps
itconstant.
2.0.15
Rollbendingcontrol
Itisatechnologicalcontrolprocessthatcontrolsproperlyrollbendingmodeandrollbending
force.
2.0.16
Elongationcontrol
Itisatechnologicalcontrolprocessthatcontrolselongationalongthestriplengthdirectionto
reachpresetvalueandkeepsitconstant.
2.0.17
Sidetrimmingprocess
Itisatechnologicalprocessthattrimsstripedge.
2.0.18
Flyingshearcut-to-lengthprocess
Itisatechnologicalprocessthatdetectssteelplatelengthandstartsflyingshearfor
synchronouscut-to-length.
2.0.19專用
Levelingprocess
Itatechnologicalprocessthatcontrolsrollgapvalueoflevelingrollstacktoensurestrip
plasticdeformationratioreachesthesetvalue.
2.0.20
Platepilingcontrol
Itisacontrolprocessthatcontrolspilingbyplatepilerbasedonproductionplanssuchasplate
numberorpileweight.
2.0.21
Coldrolledrecoilingprocess
Itisatechnologicalprocessthattrimscold-rolledcoil,inspectssurfacequalityandrecoils
accordingtospecifiedcoilweight.
2.0.22
Coldrolledcut-to-lengthprocess
Itisatechnologicalprocessthatcutscoldrolledstriptolength.
2.0.23
Coldrolledslittingprocess
Itisatechnologicalprocessthatslitscoldrolledstripwidth-wiseintostripsandthenrecoils
thestrips.
2.0.24
Packingp人人文庫rocess
Itisatechnologicalprocessthatstrapsandpackscoldrolledcoil.
·3·
3BasicRequirements
3.0.1
Thedesignoffinishingprocessofflatsteelshallbebasedontheactualconditionsofthe
specificflatsteelfinishingproject,withtheadoptionofapplicabletechnology,processand
equipment.
3.0.2
Thedesignoftheoperationequipmentforflatsteelfinishingprocessshallfollowthe
principleofbeing"advanced,applicable,reliableandsafe",andtheprocessoperationequipment
shallmatcheachotherintermsofcapacitysoastoassuretheproductionprocessshallbesmooth
andstable,meettherequirementsforproductmix,aswellascomplywiththeactivenational
standardswithrespecttoproductquality.
3.0.3
Thedesignofflatsteelfinishingprocessshallcomplywithpertinentrequirementsofthe
Codefordesignofwatersavingforironandsteel
currentnationalstandardsGB50506
enterprisesCodeofdesignonfireprotectionandpreventionforiron&steel
,GB50414
metallurgyenterprisesComprehensiveemissionstandardofairpollutants
,GB16297,GB13456
DischargestandardofwaterpollutantsforironandsteelindustryCodefordesignof
,GB50406
environmentalprotectionofironandsteelindustryand專用Codefordesignof
GB50405
comprehensiveutilizationofironandsteelindustryresources
.
3.0.4
Theelectricdriveandautomationequipmentlevelofflatsteelfinishinglineshallbefitfor
theproductionprocessrequirementsandmechanicalequipmentlevel;designofautomationcontrol
systemandon-linedetectionsystemshallcomplywiththeprincipleofbeing"universal,open,
highlyreliableandfast".
3.0.5
Flatsteelrollingmillandauxiliaryfacilitiesofflatsteelfinishinglineshouldbedesigned
bytakingallconsiderationsasawholesystem.
3.0.6Ironandsteelenterprisemustnotusebackwardsecond-handflatsteelfinishingline
equipmentthathasbeeneliminatedathomeandabroad.
3.0.7
Thedesignedoutputofflatsteelfinishinglineshouldachievecost-effectiveproduction
capacity,andtheannualworkingtimeandloadrateofthelineshallbeproperlydetermined.Main
technicalandeconomicindexshallreachdomesticadvancedlevel,andenergyconsumptionof
processprocedureshallcomplywithpertinentrequirementsofcurrentnationalstandardGB50632
Codefordesignofenergysavingofironandsteelindustry
人人文庫.
3.0.8
Low-noiseequipmentshouldbeadoptedindesign;incaseofhigh-noiseequipment,sound
insulation,soundabsorption,noisereductionandothermeasuresshallbetakenm,andthenoise
Specificationsfor
shallcomplywithpertinentrequirementsofcurrentnationalstandardGBJ87
thedesignofnoisecontrolsysteminindustrialenterprises
.
·4·
4FinishingProcessofPlate
4.1FinishingProcessofExtra-HeavyPlate
4.1.1
Thefinishingprocessprocedureofextra-heavyplateshouldincludecoolingafterrolling,
surfaceinspection,grinding,headcutting,tailcutting,trimming,cut-to-lengthandsample
cutting,internaldefectdetection,flattening,marking,finishedproductstorageandotherprocess
steps.
4.1.2
Heattreatmentandcut-to-length,sampling,straighteningandsoonafterheattreatment
maybedoneforproductvarietiesandsizeswithspecialrequirements,andsomeproductsmayalso
bedemagnetized.
4.1.3
Incomingmaterialshouldbesteelplaterolledbyplatemill.
4.1.4
Productionprocessandequipmentshallmeetthefollowingrequirements:
1
Dedicatedcoolingbedortableshouldbeprovidedonproductionline,diskorwalkingtype
coolingbedispreferred.
2
Slowcoolingmodeandslowcoolingtimeshallbedetermined專用accordingtosteelgrade,size,
chemicalcomposition,smeltingandcastingprocessconditionsandotherfactors.
3
Surfaceinspectionofcooledextra-heavyplateshallbedonefirst,thentheplateshallbe
turnedoverbyturn-overmachineanddefectshallbetreatedifany.
4
Plateshouldbecutbythewayofautomaticflamecuttingorplasmacutting.Plasma
cuttingshallbeprovidedwithdustcollectingdeviceorthecuttingshallbedoneunderwater.
5
Platewithinternalqualityrequirementshallbedetectedbyultrasonictestingdevicefor
detectinginternaldefect.
6
Steelplateshouldbeflattenedbyflattener.Carry-overtableshouldbeprovidedbeforeand
aftertheflattenerandtheflattenerpressheadshallbeabletomovelaterally.
7
Steelplatesurfaceshallbemarked.
8
Theoveralldimensions,upperandlowersurfaces,edges,straightnessandmarkingquality
ofextra-heavyplateshallbecheckedaccordingtotechnicalrequirementsduringitsfinishing
process.
4.1.5
Theworkingsystemandannualworkingtimeoffinishinglineshallbedetermined
accordingtothede人人文庫signedoutput,productvarieties,sizesandproductionprocess,etc.,whichmaybe
differentfromthoseoftherollingline.
4.1.6
Processlayoutshallmeetthefollowingrequirements:
1
Properequipmentconfiguration,compactlayout,smoothandshortprocessflowand
properbufferstorageshallbedesignedaccordingtosuchcharacteristicsasdiversifiedproduct
varietiesandsizes,smallproductionlot,crossingrouteoffinishingprocessroutesandlong
processingcycle.
2
Theoperationofextra-heavyplatefinishingshouldbeconcentratedinthespecificareain
platemillworkshop.
3
Plateslowcoolingandpilingyardshallbeprovided.
·5·
4.2FinishingProcessofCarbonSteelPlate
4.2.1
Thefinishingprocessofsteelplateshouldincludecoolingafterrolling,shearingorcutting,
surfacequalityandoveralldimensionsinspection,grindingofdefect,flawdetection,sampling,
marking,flattening,finishedproductstorageandotherprocesssteps.
4.2.2
Incomingmaterialshouldbesteelplaterolledbyplatemill.
4.2.3
ThedesignedoutputofshearinglineshouldmeettherequirementsasspecifiedinTable
4.2.3below:
Table4.2.3Designedoutputofshearingline
FinishedplatesizeTypicalsizeDesignedoutputT
3
Thickness×width×length(mm)(mm)(10t/a)
T
(5-50)×(900-4800)×(3000-25000)50001200≤≤1600
T
(5-50)×(900-4100)×(3000-25000)43001100≤≤1400
T
(5-50)×(1200-3300)×(3000-18000)3500800≤≤1200
Note:Thelowerlimitofdesignedoutputmaybeselectedforproducingproductofwiderrangeofvarieties,narroweraveragewidth
andthinneraveragethickness.
4.2.4
Productionprocessandequipmentshallmeetthefollowingrequirements:
1
Dedicatedcoolingbedortableshouldbeprovided,diskor專用walkingtypecoolingbedis
preferred.
2
Slowcoolingmodeandslowcoolingtimeshallbedeterminedaccordingtosteelgradeof
platetoberolled,size,chemicalcomposition,smeltingandcastingprocessconditionsandother
factors.
3
Inspectionandgrindingtableshouldbeprovidedaftercoolingbed.
4
Platewithinternalqualityrequirementshallbedetectedbyautomaticultrasonictesting
devicefordetectinginternaldefects,whichshallbedonefullyautomaticallyandcontinuously.
Automaticultrasonictestingdeviceshouldbearrangedonline.
5
Platemillworkshopshallbeprovidedwithmechanicalshearinglineandofflineplate
cuttingequipment.Offlinecuttingofplateshouldbedonebyautomaticflame,plasmaorlaser
cuttingdevice.Plasmacuttingshallbeprovidedwithdustcollectingequipmentorthecuttingshall
bedoneunderwater.
6
Platecuttingshouldbeprovidedwithheadcutting(tailcutting)dividingshear,double-side
trimmingshearandcut-to-lengthshear.5000mmproductionlineshouldbeprovidedwithslitting
shearandlocatedn人人文庫earthedouble-sidetrimmingshear.
7
Trimmingshouldbedonebyrollingcuttypedouble-sideshearordisctrimmingshear.
8
Shearinglineshallbeprovidedwithautomaticmarkingandcenteringdevice,headandtail
scrap,slitteredgeandsample(motherplate)transportationandcollectionequipment,andfinished
platedetectionandautomaticmarkingmachineandotherprocessequipment.
9
Inspectionandgrindingtableshouldbeprovidedbeforestorageoffinishedproducts.
10
Coldstraightenershouldbeprovidedonplatefinishingline,andshallbeinstalledwithmill
scalecleaningandcollectingdevice.
11
Continuousheattreatmentlineshouldbeprovidedforplate.Nitrogenprotectedradiant
tubeheatingroller-hearth,openflameheatingroller-hearthfurnaceoropenflameheatingdual-
·6·
walkingbeamfurnace,andcontinuousrollingtypequenchingmachineandotherprocessequipment
shouldbeprovided.
Heattreatmentofsmallorder,specialsteelgrade,special-sizedplateshouldbedonebynon-
continuousheattreatmentfurnace.
12
Shotblastingdeviceshouldbeprovidedfornitrogenprotectedradianttubeheatingroller
hearthfurnace.
13
Heattreatmentlineshouldbeprovidedwithheattreatmentstraightener.
14
Platefinishingmillmaybeprovidedwithplatecoatingline.
15Platecoatinglinemustbeprovidedwithexhaustemissiontreatmentfacilities;paintstorage
roommustbedesignedaccordingtorelevantanti-hazardclassificationwhenorganiccoatingis
used.
4.2.5
Electricdriveandautomationequipmentshallmeetthefollowingrequirements:
1
VariablespeedmotorshallbeprovidedwithACspeedcontrolsystem.
2
Shearingline,heattreatmentlineshallbeprovidedwithbasicautomationandprocess
controlcomputersystem.
3
Finishinglineshouldbeprovidedwiththesameproductioncontrolcomputersystemasthe
rollingmill.
4.2.6
Workingsystemandannualworkingtimeshallmeetthefollowingrequirements:
1專用
Shearinglineshallbeprovidedwiththesameworkingsystemandannualworkingtimeas
therollingmill.
2
Heattreatmentlinemaybeprovidedwithworkingsystemandannualworkingtime
differentfromthoseoftherollingmill.
3
Shotblastingline,paintinglineandcuttinglinemaybeprovidedwithworkingsystemand
annualworkingtimedifferentfromthoseoftherollingmill.
4.2.7
Processlayoutshallmeetthefollowingrequirements:
1
Properequipmentconfiguration,compactlayout,smoothandshortprocessflowandproper
bufferstorageshallbedesignedaccordingtosuchcharacteristicsasdiversifiedproductvarietiesand
sizes,smallproductionlot,multiplefinishingroutesandfrequentcrossingtoandfrowithanaimto
savelandoccupationandinvestment,aswellastoresevethepossibilityforfutureexpansionwith
respecttoincreasingproductvarietiesandimprovingrollingmillproductioncapacity.
2
Shearinglineandrollingmillshouldbearrangedinastraightline,butmaybefoldback
typeiflimitedbygenerallayoutandprojectsite.Thespanofcoolingbedbayandshearbayshall
bedefinedaccordin人人文庫gtotheconfigurationofcoolingbedandshearinglineequipment.
3
Bufferstorageareashallmeetallkindsofrequirementsforbufferstorageofsteelplate.
4
Multiplefinishedproductstoragesmaybearrangedaccordingtoprocessflowandgeneral
layout;thelayoutoffinishedproductsstorage,platetransportmeansinandoutofthestorageand
thearrangementofcraneinfinishedproductstorageshallensurelogisticspaceofthetransport
meansinandoutofthestorage.
5
Incaseofrailwayasthemaintransportmeans,finishedproductbayshouldbearrangedin
parallelwiththerollingmillbay;incaseoftrucktransport,finishedproductsbayshouldbe
arrangedinverticaltotherollingmillbay;thestoragetimeoffinishedproductsshouldbedesigned
for7days.Additionalfinishedproductstoragemaybeprovidedoutsidetheworkshopiffinished
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