質(zhì)量獎現(xiàn)場評審材料

戰(zhàn)略合作伙伴泉州市質(zhì)量獎現(xiàn)場評審匯報(bào)材料衛(wèi)生陶瓷事業(yè)部組織架構(gòu)總經(jīng)理總經(jīng)理助理技術(shù)副總生產(chǎn)副總總經(jīng)辦開發(fā)部品保部

技術(shù)部生管部

采購部制造一部工務(wù)部開發(fā)科造型科模具科品保品科檢一技科術(shù)原科料一成科形一成科形二檢科修科施釉科燒成科維修科動力科生管科倉儲河科南辦事采處購人科力資源管科理科財(cái)務(wù)科物流副總衛(wèi)生陶瓷事業(yè)部工藝介紹原料場原料工序試驗(yàn)室成形工序造型工序衛(wèi)生陶瓷事業(yè)部工藝介紹成形工序檢修工序機(jī)器人施釉手工施釉施釉工序衛(wèi)生陶瓷事業(yè)部工藝介紹隧道窯梭式窯燒成工序品檢工序成品檢查成品包裝衛(wèi)生陶瓷事業(yè)部主要產(chǎn)品介紹連體便器（54%）蹲便器（25%）盆類（柜盆、臺盆、柱盆）（11%）拖布池(8%）其它（凈身器、小便器）（1%）連體便器蹲便器盆類拖布池其它陶瓷污水處理設(shè)備高效全自動凈水裝置污水沉淀池生產(chǎn)過程中產(chǎn)生的污水經(jīng)過凈水裝置處理，全部符合標(biāo)準(zhǔn)的要求。陶瓷事業(yè)部利用凈化后的污水，進(jìn)行車間衛(wèi)生的清掃綠地的

澆灌等，實(shí)現(xiàn)污水的“零排放”。原料供給設(shè)備自動給料系統(tǒng)1連續(xù)性給料、作業(yè)周期短。2、設(shè)備聯(lián)動作業(yè)，工人只操作控制器，勞動強(qiáng)度低。3、配備先進(jìn)除塵風(fēng)機(jī)，粉塵小、噪音低，作業(yè)環(huán)境優(yōu)越。4、配有電子計(jì)量系統(tǒng)，給料精準(zhǔn)度高。原料供給設(shè)備管道送漿系統(tǒng)管道送漿系統(tǒng)由壓力送泥罐和封閉送泥管道組成，作業(yè)員通過控制送泥壓力完成整個送泥操作過程，勞動強(qiáng)度低；并且管道連續(xù)供漿穩(wěn)定性好。泥漿在封閉的管道內(nèi)循環(huán)，不與環(huán)境接觸，泥漿性能穩(wěn)定，品質(zhì)好。原料供給設(shè)備泥漿恒溫系統(tǒng)引進(jìn)先進(jìn)冷熱水機(jī)組，在泥漿池和送泥罐內(nèi)布置不銹鋼調(diào)溫盤管，對泥漿溫度進(jìn)行控制，防止泥漿因環(huán)境變化而產(chǎn)生漿溫的波動，保證泥漿性能穩(wěn)定，提高泥漿品質(zhì)。成

形

設(shè)

備高壓成型設(shè)備該成型設(shè)備具有：1注漿效率高；

2、半成品合格率高；3、產(chǎn)品周期短；4、樹脂模具強(qiáng)度大不易損壞且使用壽命長；相對普通石膏模具成形方式，在相同的維護(hù)條件下，出現(xiàn)故障幾率

很低，非常適合連續(xù)運(yùn)轉(zhuǎn)，極大的提

高了產(chǎn)能，在同行業(yè)中具有非常明顯

的優(yōu)勢。品

檢

設(shè)

備品檢設(shè)備應(yīng)用真空漏氣檢查機(jī)沖洗功

能檢查機(jī)對產(chǎn)品進(jìn)行全檢，保證

內(nèi)在功能，達(dá)成長效節(jié)水的效果。機(jī)器人施釉設(shè)備機(jī)器人施釉設(shè)備該系統(tǒng)的動作速度精度與可靠性均體現(xiàn)了機(jī)器人的先進(jìn)水平，其與高性能控制柜及LCD彩色顯示觸摸屏的示教編程器的結(jié)合，更提高了機(jī)器人的可操控性，使作業(yè)系統(tǒng)更加完美。該系統(tǒng)的引入，使生產(chǎn)擺脫了傳統(tǒng)的手工作業(yè)方式，極大的提高了生產(chǎn)效率和產(chǎn)品合格率，降低了作業(yè)者的勞動強(qiáng)度。窯

爐

設(shè)

備窯爐設(shè)備窯爐主體全部采用國內(nèi)優(yōu)質(zhì)耐火材料，燃燒系統(tǒng)全部采用歐洲進(jìn)口產(chǎn)品及零部件，該窯為全自動控制窯爐，全窯控制系統(tǒng)采用現(xiàn)場總線PLC+人機(jī)界面控制+計(jì)算機(jī)備用控制系統(tǒng)，達(dá)到國際先進(jìn)水平。衛(wèi)生陶瓷技術(shù)優(yōu)勢一高潔釉面技術(shù)陶瓷釉面明度對比釉面白度高，視覺柔和；釉面硬度高，不易刮傷；成瓷致密度好，表面不易沾污。衛(wèi)生陶瓷技術(shù)優(yōu)勢二舒潔釉面技術(shù)——抗菌舒潔釉釉面有很好的抗菌性能，該舒潔釉采用銀離子添加到釉料中，通過1200℃高溫?zé)桑广y離子鑲嵌在釉層表面，能夠有效殺死大腸桿菌葡萄球菌等常見病菌，殺滅率在96%以上，達(dá)到國家要求抗菌釉產(chǎn)品標(biāo)準(zhǔn)。衛(wèi)生陶瓷技術(shù)優(yōu)勢二舒潔釉面技術(shù)——抗污采用高溫?zé)?，釉面?；潭雀撸饣?xì)膩，釉面不易沾污，清洗方便，只需用少量水沖洗即可；釉面用HB鉛筆刻畫，無明顯劃痕。普通釉舒潔釉陶瓷釉面墨水沾污試驗(yàn)衛(wèi)生陶瓷技術(shù)優(yōu)勢三金屬釉面技術(shù)實(shí)現(xiàn)金屬釉面技術(shù)在衛(wèi)生陶瓷產(chǎn)品上面的應(yīng)用，傳統(tǒng)金屬釉溫度高，燒成時(shí)間較短，不能適應(yīng)衛(wèi)生陶瓷燒成曲線。而我司金屬釉面技術(shù)的研究成功，不僅克服了這一難題，更是填補(bǔ)了行業(yè)空白。其釉面光澤效果及釉面平整度均高于現(xiàn)流行的仿古磚。衛(wèi)生陶瓷技術(shù)優(yōu)勢四彩色釉、青花裝飾及釉面彩繪技術(shù)打破青花裝飾及彩繪技術(shù)在藝術(shù)陶瓷及日用陶瓷方面的應(yīng)用，給衛(wèi)生陶瓷產(chǎn)品增添彩色的外衣，讓我們的衛(wèi)生間更具人性化更增添藝術(shù)氣息。衛(wèi)生陶瓷技術(shù)優(yōu)勢五超薄陶瓷技術(shù)減少衛(wèi)生陶瓷原料及能源等資源的耗用，減少有害氣體排放，落實(shí)國家節(jié)能減排的政策，使我國在衛(wèi)生陶瓷生產(chǎn)領(lǐng)域的技術(shù)處于國際先進(jìn)水平。半成品強(qiáng)度較現(xiàn)在強(qiáng)度提高50%，成瓷強(qiáng)度較現(xiàn)在提高50%，同等產(chǎn)品較現(xiàn)在產(chǎn)品重量減輕30%。普通陶瓷超薄陶瓷Add

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