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UNIT4
GASOLINEFUELINJECTION
TEXTB
OperationoftheMotronicSystem
PROFESSIONALENGLISH
UNIT4
GASOLINEFUELINJECTION
TEXTB
OperationoftheMotronicSystem
StartControl(Fuel,IgnitionTiming,Air)
Post-Start
Warm-Up
Closed-LoopOperation
Part-ThrottleAcceleration
Full-LoadAcceleration
KnockControl
RPMLimitation
CoastingCut-Off本次課學(xué)習(xí)內(nèi)容本次課學(xué)習(xí)目標(biāo)掌握MOTRONIC系統(tǒng)的控制原理掌握有關(guān)控制原理的專用術(shù)語(yǔ)了解翻譯技巧—句子成分轉(zhuǎn)換NEWWORDSflood[fl?d]v.充滿,淹沒(méi),溢出;n.洪水compensate['k?mpenseit]v.補(bǔ)償,償還formation[f?:'mei∫?n]n.形成,形成量turbocharge['t?:bout∫ɑ:?]v.用渦輪增壓turbo['t?bou]n.渦輪增壓,渦輪增壓器intercooler[?int?'ku:l?]n.中間冷卻器,中冷器sense[sens]v.理解,感到,感受,檢測(cè)override[?ouv?'raid]v.超過(guò)(越),越過(guò),壓倒,占優(yōu)勢(shì)overswing['ouv?swi?]v.擺動(dòng)過(guò)大lambda['l?md?]n.λ值,過(guò)量空氣系數(shù),氧傳感器NEWWORDSflood[fl?d]v.充滿,淹沒(méi),溢出;n.洪水compensate['k?mpenseit]v.補(bǔ)償,償還formation[f?:'mei∫?n]n.形成,形成量turbocharge['t?:bout∫ɑ:?]v.用渦輪增壓turbo['t?bou]n.渦輪增壓,渦輪增壓器intercooler[?int?'ku:l?]n.中間冷卻器,中冷器sense[sens]v.理解,感到,感受,檢測(cè)override[?ouv?'raid]v.超過(guò)(越),越過(guò),壓倒,占優(yōu)勢(shì)overswing['ouv?swi?]v.擺動(dòng)過(guò)大lambda['l?md?]n.λ值,過(guò)量空氣系數(shù),氧傳感器endanger[in'dein??]v.危及trait[treit]n.特性,顯著的特點(diǎn)harmonics[hɑ:'m?niks]n.諧波[音],諧波分量NEWWORDSrecognition[?rek?g'ni∫(?)n]n.承認(rèn),賞識(shí),贊譽(yù)modify['m?difai]v.更改,修改stratification[?str?tifi'kei∫?n]n.成層,分層cutback['k?tb?k]n.減少scope[skoup]n.范圍,領(lǐng)域,見(jiàn)識(shí),示波器,指示器simultaneous[?sim?l'teinj?s]a.同時(shí)的,同時(shí)發(fā)生的,同步的coast[koust]v.滑行,滑翔,沿海岸航行;n.海岸,沿岸cut-off['k?t?f]n.切斷,關(guān)閉,停車coastdown['koustdaun]n.降低,下降,滑行blank[bl??k]ad.空白的,空著的,沒(méi)有表情的;n.空白stall[st?:l]v.失速,熄火,(速度不夠)停車[停止轉(zhuǎn)動(dòng)]refinement[ri'fainm?nt]n.精致,文雅,精巧resume[ri'zju:m]v.恢復(fù),重新開(kāi)始
PHRASESANDEXPRESSIONS
portinjector進(jìn)氣道噴油器startinjector起動(dòng)噴油器,冷起動(dòng)噴油器thermo-timeswitch溫控定時(shí)開(kāi)關(guān)turbochargedcar渦輪增壓轎車air-fuelratio空燃比knocksensor爆燃傳感器passengercompartment乘客艙,乘員室knockcontrolregulator爆燃控制調(diào)節(jié)器besortedfrom與…分開(kāi),從…揀出scopeset示波器Inthissection,let'slookatoperatingconditionstoseehowMotroniccontrolsinjectionandignitionaswellasidle-speedbypassairforgoodenginemanagement[1].StartingStartControl,FuelInmostMotronics,startenrichmentisprovidedbytheportinjectorsratherthantheseparatestartinjector/thermo-timeswitch.Forstartcontrol,theimportantinputsarerpmandenginetemperature.Thecontrolunitmonitorscrankingrpm,andalsothenumberofrevolutionssincethetimecrankingbegan[2].Theinjectionpulsesmaybelongerthannormal.
OperationoftheMotronicSystem
OperationoftheMotronicSystem
Butatlowenginetemperatures,thecontrolunitmaydeliverinsteadseveralshorterinjectionpulsesperrevolutiontoimprovestarting.Remember,theseare10millisecondpulsesinapulseperiod,orcrankshaftrevolutiontimeof200ms.Forhotstarts,orhighintakeairtemperatures,timingwillberetardedbecauseahotcylindercanfireeasierwhilethepistonisrisingatcrankingrpm.Retardedtimingpreventsknockingthatcanoccurinhigh-compressionengines,andmaybemaskedbythestartersound.
OperationoftheMotronicSystem
Topreventflooding,fuelquantitywillcutbackafterameasurednumberofrevolutions,oraftertheenginehasreachedacrankingrpmthatistemperaturerelated,forexample200-300rpm.StartControl,IgnitionTimingWithacoldengineatlowcrankingspeeds,timingwillbecontrollednearTDC.Fornormalcrankingrpm,alargeadvanceintimingmightfiretooearly,damagingthestarter.Further,startingwouldbedifficultifnotimpossible.Withacoldengineathighercrankingrpm,however,timingwillbeadvancedforbetterstarting.
OperationoftheMotronicSystem
StartControl,AirAsinL-Jetronic,theidle-speedstabilizerisnormallydrivenopenmorebyincreaseddwellsignalstoprovideextrabypassairforcoldstarting.Post-StartPost-start-the5-30secondswhenyouwanttheenginetokeeprunningafteryoureleasethekeyfromCRANK-isaffectedbyenginetemperatureaswellasatimerinthecontrolunit.Colderenginesgetmorefuelinjected.Also,colderenginesgetmoretimingadvance.Basedonthestart-uptemperature,andthetimesincestart,post-startenrichmentisgraduallyreduced.Theidle-speedstabilizermaintainsrpm.
OperationoftheMotronicSystem
Warm-UpDuringwarmup,themostimportantinput,besidesengineloadandrpmforbasicpulsetime,isenginetemperature.ThecontrolunitincludesaROMmapofwarm-upcharacteristicstoapplyacorrectionfactorbasedonloadandenginespeed,greateratlowloadsandrpmthanathighloadsandrpms[3],SeeFig.4-7.Controlunitoutputsincludeinjectionpulsesforthepropermixture,ignitiontimingfordriveability(advanceunderpart-loadacceleration,retardondecelerationtoreduceHCemissions),andidlestabilizationtohelpkeeptheenginerunningatidle.
OperationoftheMotronicSystem
Remember,duringwarm-up,thetemperatureofthelambdasensorisimportant.Unheatedlambdasensorscanbeheatedfasterbychangingignitiontiming.Motronicretardstimingtocauseahotterexhaust.Thatheatstheoxygensensormuchquickerandalsoheatsthecatalyticconverterfasterformoreefficiency.Fig.4-7Warm-upcorrectionfactors
OperationoftheMotronicSystem
Closed-LoopOperation
Basedontheinputsofawarmengine,andoxygen-sensorvoltagewhenhot,thesystemnormallyoperatesclosed-loop.Theoxygensensorfine-tunesthefuel-injectiondeliveryforproperair-fuelratios.Foreverycombinationofinputs,thecontrolunitlooksinitsmemoryforthebesttiming,thebestdwellangle,thebestlambda,orair-fuelratio[4].Onthebasisofenginetemperature,Motroniccontrolsignitiontimingwithindependentcalibrationsforstarting,idling,deceleration,andacceleration,bothpart-loadandfull-loadorWOT(WideOpenThrottle).Forexample,controloftimingadvanceatidlereducestheneedforidlefuelenrichment.
OperationoftheMotronicSystem
OperationoftheMotronicSystem
Part-ThrottleAccelerationJustasinL-Jetronic,theoverswingsignaloftheair-flowsensorincreasesfueldelivery,compensatedbytemperature.Forair-masssensors,therateofincreaseofthevoltagesignalsacceleration.Duringpart-throttleacceleration,thenormalpulseforsteadycruiseincreasesforjustaboutonesecondwhileyouopenthethrottle.Thenthepulsecutsbackevenastheenginepicksupspeed;thissavesfuelandreducesemissions.
OperationoftheMotronicSystem
Inaddition,ignitiontimingcanberetardedtoavoidthebriefaccelerationknockthatcouldoccurforthefirstfewcyclesofengineacceleration.IgnitiontimingcontrolalsoreducestheformationofNOx,whichisnormalwithacceleration.Rateofignitiontimingchangeisalsocontrolled;·toavoidknocking,thecontrolunitallowsfastchange·toreducejerkduringtransition,thecontrolunitnormallychangesignitionadvancegraduallyFull-LoadAccelerationFull-loadenrichmentissignaledbythethrottleswitch.Aslongasthethrottleisfull-open,longerinjectionpulseswillbedeliveredforenrichment.Richmixturesreducethetendencytoknock.Thisenrichmentisbasedsolelyonrpm,andprogrammedfromenginetests.Theair-flowsignalisignored.Atthesametimeasrpmandthrottlepositioncontrolfull-loadinjectionenrichment,airtemperatureandenginetemperaturesupplyinputstocontroltheadvanceofignitiontimingforbestaccelerationwithoutapproachingknock[5].
OperationoftheMotronicSystem
OperationoftheMotronicSystem
Forengineswithoutknocksensors,timingadvanceisbasedonenginetestdatastoredinthetimingmap.Theenginecanoperateclosetotheignition-advancelimit,developingmaximumtorqueovertheentirerpmrangewithleastchanceofknockingbasedonthreefactors:1.thetimingcurvecanbeprogrammedspecificallyforeachengineoperatingpoint。2.thesystemoperateswithnarrowtolerancesandfreedomfrommechanicalwear3.timingiscompensatedaccordingtoenginetemperatureandintake-airtemperature
OperationoftheMotronicSystem
Insometurbochargedcars,asecondair-temperaturesensorismountedinthemanifolddownstreamoftheturboortheintercoolertosensethetemperatureoftheairenteringtheengine.Thisisaspecialfast-responsesensoroverridingthefirstair-temperaturesensortohandlethequickchangesintemperaturethatcanoccurduringfull-throttleacceleration.
OperationoftheMotronicSystem
KnockControlProgrammedtimingaccuracy,evenwithcompensations,canbeimprovedbyaknock-sensorsystemthatcausestimingtoadvancetojustbeforethepointwhereknockcoulddamagetheengine.Withaknocksensorcontrollingtimingadvanceinaseparateclosed-loopsystem,poweroutputcanbemaximizedwithoutendangeringtheengine.Someengines,particularlyturbochargedengines,includeknocksensorstopickupvibrationsfromtheengineatthefirstsignsofknock.TSomesystemsusetwocontroltraits,mountedinsidethepassengercompartment,oneforMotronic,andarelatedknockcontrolregulator,calledKLR.Knock-sensinginputshelpbothcontrolunitstoworktogether.hefirstandfastestoutputchangesthetiming.Iftheengineisturbocharged,thesecondoutputcontrolstheboost.IntheMotronicknownasML3,knocksensingandenginemanagementarecombinedinonecontrolunit.Whentheengineknocks,itvibrateswithcharacteristicfrequenciesof5-10kilohertztogetherwithcorrespondingharmonics.Thesevibrationsmustbesortedfromotherenginevibrationsinarecognitioncircuitinthecontrolunit.
OperationoftheMotronicSystem
OperationoftheMotronicSystem
TheMotroniccontrolunithasaccurateinformationoncrankshaftpositionandfiringordersoitispossibletodeterminewhichcylinderisknocking(onecylinderusuallyknocksbeforetheothers).Further,circuitsoperatewithsuchspeedthatignitiontimingcanberetardedonlyfortheknockingcylinder,andadvancedforthefiringofthenextcylinder.Eachknocksignalcanmodifytiminginmilliseconds.Whenignitionretardeliminatestheknock,timingisadvancedslowlyinstepstotheoriginalvalueoruntilknockingagainoccurs.
OperationoftheMotronicSystem
Onturbochargedengines,ifknockcontinuesforseconds,boostcontrolreducesmanifoldpressure.Knockcontrolpermitsmoreboost,andhighercompressionratiosforgreaterpower.Automatically,ittendstoadjustfortheoctane-ratingofthefuelbeingburned.Withprecisecontrolofignitiontimingandturboboost,enginescanbedesignedwithhighercompressionratiosforgreaterpoweroutput.Onallengines,theknockinglimitsdependonmanyfactors:·intakeairtemperature·enginetemperature·enginedeposits·combustion-chamberform·mixturecomposition,A/Fratio,andstratification·fuelquality·airdensity
OperationoftheMotronicSystem
OperationoftheMotronicSystem
Foryears,drivershaveknownthatusinghigher-octanefueldidnotaddtoenginepowerunlessignitiontimingwasadjustedatthedistributortotakeadvantageoftheimprovedanti-knockindex.Now,withknocksensorsandclosed-loopignition-advancecontrol,poweroutputcandependontheanti-knockindexofthefuelbeingburned.Itisnotunusualtoseeenginepowerspecificationsincludetheanti-knockindexofthefueltobeused[6].
OperationoftheMotronicSystem
RPMLimitationIftherpmsignalisgreaterthanmax-allowablerpmstoredinthecomputermemory,thecontrol-unitsignalsacutbackofthefuel-injection
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