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Chapter13DistributionsofresidencetimesforchemicalreactorsNothinginthelifeistobefeared.Itisonlytobeunderstood.Thereactorstreatedinthebookthusfar-theperfectlymixedbatch,theplug-flowtubular,andtheperfectlymixedcontinuoustankreactors-havebeenmodeledasidealreactors.Unfortunately,intherealworldweoftenobservebehaviorverydifferentfromthatexpectedfromtheexemplar,thisbehavioristrueofstudents,engineer,collegeprofessors,andchemicalreactors.Justaswemustlearntoworkwithpeoplewhoarenotperfect,sothereactoranalystmustlearntodiagnoseandhandlechemicalreactorswhoseperformancedeviatesfromtheideal.Non-idealreactorsandtheprinciplesbehindtheiranalystformthesubjectofthischapterandthenext.AfterstudyingthischapterthereaderwillbeabletodescribethecumulativeF(t),externalageE(t),andinternalageI(t)residence-timedistributionfunctionsandtorecognizethesefunctionsforPFR,CSTR,andlaminar(層流)flowreactions.Thereaderwillalsobeabletoapplythesefunctionstocalculatetheconversionandconcentrationsexitingareactorusingthesegregationmodelandthemaximummixednessmodelforbothsingleandmultiplereactions.Thebasicideasorconceptsusedtocharacterizeandmodelnon-idealreactorsarereallyfewinnumber.Beforeproceedingfurther,afewselectedexamplesofnon-idealmixingandmodelingfromtheauthor’sexperienceswillbepresented.Gas-liquidReactorPackedBedReactor(填充床反應(yīng)器)CSTR連續(xù)攪拌斧反應(yīng)器停留時間分布函數(shù)測量方法例題13-1ConstructingC(t)andE(t)curvesAsampleofthetracerhytaneat320Kwasinjectedasapulsetoareactorandtheeffluentconcentrationmeasuredasafunctionoftime,resultinginthefollowingdata:t(min)0123456789101214C(t)(g/m3)0158108643.02.21.50.60Themeasurementsrepresenttheexactconcentrationsatthetimeslistedandnotaveragevaluesbetweenthevarioussamplingtests.ConstructfiguresshowingC(t)andE(t)asfunctionsoftimeDetermineboththefractionofmaterialleavingthereactorthathasspentbetween3and6mininthereactorandthefractionofmaterialleavingthathasspentbetween7.75and8.25mininthereactor3minorless.C(t)~tCurveCalculatedresultst(min)
123456789101214
C(t)(g/m3)
1581086432.21.50.60E(t)(積分面積=50)0.020.10.160.20.160.120.080.060.0440.030.0120=47.4g.min/m3Simpson近似積分發(fā)法,對于N+1個點(diǎn),且N是偶數(shù)時停留時間為3到6分鐘之間,流出反應(yīng)器的物料分率為51%。停留時間為3分鐘以下的物料分率為20%。停留時間段7.75~8.25分鐘內(nèi)流出的物料為3.0%例13-2平均停留時間和方差的計(jì)算Example13-2MeanresidencetimeandVariancecalculationCalculatethemeanresidencetimeandthevarianceforthereactorcharacterizedinExample13-1bytheRTDobtainedfromapulseinputat320K.tC(t)E(t)tE(t)t-tma(t-tm)2E(t)a012345678910121401581086432.21.50.6000.020.100.160.200.160.120.080.060.0440.030.012000.020.200.480.800.800.720.560.480.400.300.140-5.15-4.15-3.15-2.15-2.15-0.150.851.852.853.854.856.858.8500.340.9920.740.2650.0040.0870.2740.4870.6520.7060.5630
在0~10min和10~14min時間內(nèi)進(jìn)行積分σ2σ=2.4minExample13-5MeanConversioninaPFRandCSTRDerivetheequationofafirst-orderreactionusingthesegregationmodelwhentheRTDisequivalentto(a)anidealPFR,and(b)anidealCSTR.Comparetheseconversionswiththoseobtainedfromthedesignequation(Chapter4).Solution:(a)
ForthePFR,theRTDfunctionis:
(13-35)(13-55)SubstitutingfortheRTDfunctionforaPFRgives
(E13-5.1)UsingtheintegralpropertiesoftheDiracdeltafunction,weobtain
(E13-5.2)RecallthatforaPFRaftercombingthemolebalance,ratelaw,andstoichiometricrelationships(cf.Chapter4),wehad
(E13-5.3)Integratingyields(E13-5.4)Whichisidenticaltotheconversionpredictedbythesegregationmodel.(b)FortheCSTR,theRTDfunctionis
RecallingEquation(13-56),themeanconversionforafirst-orderreactionis
(Chapter4)CombingtheCSTRmolebalance,theratelaw,andstoichiometry,wehave
whichisidenticaltotheconversionpredictedbythesegregationmodel.Example13-6
MeanconversionCalculationsinaRealReactorCalculatethemeanconversioninthereactorwehavecharacterizedbyRTDmeasurementsinExamples13-1and13-2forafirst-order,liquid-phase,irreversiblereactioninacompletelysegregatedfluid:Thespecificreactionrateisk=0.1min-1at320K.SolutionBecauseeachglobuleactsasabatchreactorofconstantvolume,weusethebatchreactordesignequationtoarriveattheequationgivingconversionasafunctionoftime:
(E13-6.1)
Tocalculatethemeanconversionweneedtoevaluatetheintegral:
(13-53)
TheRTDfunctionforthisreactorwasdeterminedpreviouslyandgiveninTableE13-2.1andisrepeatedinTableE13-6.1.ToevaluatetheintegralwemakeaplotofX(t),E(t)asafunctionoftasshowninFigureE13-6.1.anddeterminetheareaunderthecurve.t(min)E(t)(min-1)X(t)X(t)E(t)(min-1)00.0000010.0200.0950.001920.1000.1810.018030.1600.2590.041440.2000.3300.066050.1600.3930.062960.1200.4510.054170.0800.5030.040280.0600.5510.033190.0440.5930.0261100.0300.6320.01896120.0120.6990.0084140.0000.750
Chapter13Homework(第十三章作業(yè)題)p865:P13-8BAnisothermalpulsetestonapieceofreactionequipmentgavethefollowingresults.Theoutputconcentrationsroselinearlyfromzeroto0.5umol/dm3in5min,thenfelllinearlytozeroin10minafterreachingthemaximumvalue.CalculatethevaluesofE(t)andF(t)andgivethecurvesasafunctionoftime(E(t)~t,F(t)~t).(求解析解)Whatisthemeanresidencetime?Whatisthevariance?Iftheflowwere150gal/min,whatwouldbethetotalreactorvolume?
(用解析積分計(jì)算)AsecondorderreactionwithkCA0=1.2min-1at325Kiscarriedoutinthesystem.Answerfollowingquestions.(c)Ifthereactorwereplugflowwiththesameflowrateandvolume,whatwouldbetheconversion?(d)IfthereactorwereaCSTRwiththesameflowrateandvolume,whatwouldbetheconversion?(e)IftheflowwerecompletelysegregatedwiththeE(t)above,whatwouldbetheconversion?(f)Togetmeanresidencetimeusingthreemethods:1)analyticalmethod,and2)numericalmethod(choseSimpsonrule),3)differentialmethodlikeexperimentaldatatreatment)(g)Iftanksinseri
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