heatpipe設(shè)計原理及制造

heatpipe設(shè)計原理及制造heatpipe設(shè)計原理及制造heatpipe設(shè)計原理及制造熱管簡介 熱管是利用作動流體的相變化，達(dá)到微小溫差，快速傳送大量熱量的元件，即為所謂的熱超導(dǎo)。1.無需外接電源2.熱傳速率快3.結(jié)構(gòu)簡單重量輕4.可靠性高5.無噪音6.無需保養(yǎng)維修heatpipe設(shè)計原理及制造heatpipe設(shè)計原理及制造1熱管簡介 熱管是利用作動流體的相變化，達(dá)到微小溫差，快速傳送大量熱量的元件，即為所謂的熱超導(dǎo)。

1.無需外接電源

2.熱傳速率快

3.結(jié)構(gòu)簡單重量輕

4.可靠性高

5.無噪音

6.無需保養(yǎng)維修熱管簡介 熱管是利用作動流體的相變化，達(dá)到微小溫差，2熱管的基本結(jié)構(gòu)1.密閉容器:

鋼，鋁，銅…等。2.毛細(xì)構(gòu)造:

銅網(wǎng)，溝槽，燒結(jié)，纖維。3.作動流體:

水，甲醇，丙酮….等。MeshGroovePowderFiber熱管的基本結(jié)構(gòu)1.密閉容器:MeshGroovePowder3熱管作動原理熱管是利用作動流體的相變化產(chǎn)生(加熱端)，使熱立即傳輸至另一端(冷卻端)，再借由毛細(xì)結(jié)構(gòu)，由冷卻端拉回加熱端並達(dá)到連續(xù)進(jìn)行熱輸送。QinQoutTHighTLow熱管作動原理熱管是利用作動流體的相變化產(chǎn)生(加熱端)，使Qi4熱管特性1.導(dǎo)熱性高2.均溫性高3.環(huán)境的適應(yīng)性高4.熱流密度可變性5.熱流方向的可逆性6.高穩(wěn)定性

(保證三年壽命)熱管特性1.導(dǎo)熱性高5熱管之應(yīng)用1.電子電力機(jī)半導(dǎo)體元件的冷卻2.改善熱交換器的效能3.電力電纜的冷卻4.馬達(dá)的冷卻5.高緯度地區(qū)的道路融雪6.太空船的熱控制元件PS2D/T熱管之應(yīng)用1.電子電力機(jī)半導(dǎo)體元件的冷卻PS2D/T6熱管的市場前景熱導(dǎo)管產(chǎn)品市場範(fàn)圍相當(dāng)廣泛，未來將是許多電子電器產(chǎn)品散熱必備的基本之件。舉凡電源供應(yīng)器、投影機(jī)、筆記型電腦、工業(yè)電腦,遊戲機(jī)及桌上型電腦，皆有其散熱考量之應(yīng)用。熱管的市場前景熱導(dǎo)管產(chǎn)品市場範(fàn)圍相當(dāng)廣泛，未來將是許多電子電72003新產(chǎn)品開發(fā)計畫2003新產(chǎn)品開發(fā)計畫8熱管新產(chǎn)品FlattenHeatPipeThermalTowerLoopHeatPipeVaporChamber熱管新產(chǎn)品FlattenHeatPipeThermal9VaporChamber

紅外線測試VaporChamber

紅外線測試10VaporChamber熱反應(yīng)過程12345Time:08:19:1808:19:2408:19:3008:21:4508:24:35VaporChamber熱反應(yīng)過程12345Time:11FlattenHeatPipe溫差測試T1T2TheaterTheater:60±1℃T1:59.6℃T2:59.8℃ΔT:0.2℃FlattenHeatPipe溫差測試T1T2Thea12紅外線測試(一)紅外線測試(一)13紅外線測試(二)紅外線測試(二)14ThermalTowerThermalTower15ThermalTower

紅外線測試ThermalTower

紅外線測試16LoopHeatPipe紅外線測試LoopHeatPipe紅外線測試17Time:13:43:09LoopHeatPipe熱反應(yīng)過程Time:13:43:46Time:13:46:09123Time:13:43:09LoopHeatPipe熱18設(shè)廠地點(華南)生產(chǎn)基地設(shè)廠地點(華南)生產(chǎn)基地19場地規(guī)劃場地規(guī)劃20熱管產(chǎn)能擴(kuò)線排程表27160K/M1臺北華東華南華南臺北臺北基地1001300K/M327160K/M1404027人員111班次100K/M100K/M60K/M產(chǎn)能111生產(chǎn)線2004(Q4)2003(Q3)2002熱管產(chǎn)能擴(kuò)線排程表27160K/M1臺北華東華南華南臺北臺北21擴(kuò)線時程表擴(kuò)線時程表22制程分析制程分析23熱管技術(shù)流程圖1.切管製程2.縮尾製程3.置網(wǎng)製程5.清洗製程7.調(diào)質(zhì)製程9.真空製程4.縮頭製程6.焊尾製程8.充填製程10.加工製程11.性能測試12.拋光噴印切管尺寸有無毛邊縮部長度縮部外徑銅網(wǎng)寬度銅網(wǎng)長度表面光澤無斑點表面光澤有無積碳外觀變形真空度縮部長度縮部外徑無氧化焊接歪斜不油滑管身變形外觀比較充填量彎管角度壓管厚度外觀變形△T<1.2℃外觀色澤字型位置成品素材△T<1.2℃熱管技術(shù)流程圖1.切管製程2.縮尾製程3.置網(wǎng)製程5.24ManufactureProcess1.CuttingProcessCuttingSpeed:1420rpm.CuttingCycle:150times.Capacity:62720pcs/8hrs.ManufactureProcess1.CuttingP25ManufactureProcess2.ShrinkEndGrindingSpeed:3600rpm.Capacity:2880pcs/8hrs.ManufactureProcess2.ShrinkE26ManufactureProcess3.MeshInsertionInsertPressure:8kgf/cm2Capacity:3150pcs/8hrs.ManufactureProcess3.MeshIns27ManufactureProcess4.ShrinkNozzleShrinkPressure:6kgf/cm2ShrinkSpeed:3600rpm.Capacity:3150pcs/8hrs.ManufactureProcess4.ShrinkN28ManufactureProcess5.CleanProcess7Sinksfor:CH2Cl2cleaningfor4sinks.Hotsteamwash.Coldsteamwash.Drywash.Capacity:18900pcs/8hrs.ManufactureProcess5.CleanPr29ManufactureProcess6.HeatTreatmentConveySpeed:280mm/min.Capacity:3360pcs/8hrs.Forburningouttheoxides,andreorganizethecoppermolecules.ManufactureProcess6.HeatTre30ManufactureProcess7.WeldingProcessRotatingSpeed:471mm/sec.Capacity:4725pcs/8hrs.ManufactureProcess7.Welding31ManufactureProcess8.FillingProcessLiquid:Purewater.Capacity:5040pcs/8hrs.ManufactureProcess8.Filling32ManufactureProcess9.VacuumProcessPressure:0.003torr.Capacity:2520pcs/8hrs.ManufactureProcess9.VacuumP33ManufactureProcess10.ReprocessPressure:10-15tons.Capacity:6048pcs/8hrs.ManufactureProcess10.Reproce34ManufactureProcess11.PerformanceTestAngel:+45°~-45°Capacity:16pcs/8hrs.ManufactureProcess11.Perform35ManufactureProcess12.PolishandPrintingPolish:4835pcs/8hrs.Printing:9600pcs/8hrs.ManufactureProcess12.Polish36ManufactureProcess13.FinishedGoodsManufactureProcess13.Finishe37ψ3,4規(guī)格ψ3,4規(guī)格38ψ5,6規(guī)格ψ5,6規(guī)格39品質(zhì)控制品質(zhì)控制40180℃24hr(AllProduct)60℃ΔTTesting(AllProduct)Q’maxTesting(Sample)HeatPipeQualityControlTestLifeReliabilityΔTTestingQ’maxTest180℃24hr60℃ΔTTestingQ’maxTes41BendingControlVarietyBendingDiesforMassProductionBendingControlVarietyBending42BendingControlAngleControlRadiusControlBendingControlAngleControlRa43ElectricalConductivityElectricalConductivity44SurfaceRoughness1.RawMaterialSurfaceRoughness1.RawMateri45SurfaceRoughness2.Semi-FinishedGoodSurfaceRoughness2.Semi-Finis46SurfaceRoughness3.FinishedGoodSurfaceRoughness3.FinishedG47FlattenControlMK-1Flatten2.5mmFlattenControlMK-1Flatten2.548FlattenControlMK-1Sample1LocationABC1-0.06002-0.07-0.05-0.023-0.0200MK-1Sample210-0.02-0.022-0.1-0.13-0.083-0.030-0.03Sample3(Flatten2.5mm)LocationABC10-0.02-0.022-0.05-0.05-0.13-0.05-0.05-0.02Sample4(Flatten2.5mm)1-0.060-0.032-0.1-0.03-0.053-0.05-0.04-0.04FlattenControlMK-1Sample1Lo49CPKFormEventFormulaEvaluateStandardTwoEndsSpec.OneEndClassStandardLv.SolutionCaAccuracy(比較製程平均值與規(guī)格中心值一致的情形)Ca%=(X-μ)/(T/2)None│Ca│≦12.5%12.5%<│Ca│≦25%25%<〡Ca〡≦50%50%<〡Ca〡ABCDKeepit.ImprovetoAlevel.Reviserightaway.Stopprocessifnecessaryandreviseoverall.CpPrecision(比較製程變異寬度與規(guī)格公差範(fàn)圍相差之情形)Cp=T/6eCp=(Su-X)/3eorCp=(X-SL)/3e1.33≦Cp1.00≦Cp<1.330.83≦Cp<1.00Cp<0.83ABCDSameasCa.CpkProcessAbility(總合Ca與Cp二值之指數(shù))有兩個公式可以求得(1)Cpk=(1-|Ca|)?CpWhenCa=0,Cpk=Cp(2)Cpk=Zmin/3=Su-X/3eorthemin.of-(SL-X)/3eCpk=|Cp|1.33≦Cpk1.00≦Cpk<1.33Cpk<1.00ABCEnoughcapacity.Canimprove.Mustimprove.CPKFormEventFormulaEvaluateS50CPKIRReport日期(DATE):2002/10/15品

名

(P/Name)MK1forIRTest製程名稱ΔT客戶

(CUSTOMER)Quanta細(xì)目/SPECIFICATIONS數(shù)

值

VALUE項

目

/單

位

/ITEM/UNITSΔT上

限

/UPPERLIMIT2.001~1516~3031~4546~6061~75下

限

/LOWERLIMIT0.001.61

標(biāo)準(zhǔn)值

/DIMENSION1.200.51.4

上公差

/U.TOL.0.801.11.5

下公差

/L.TOL.(1.20)0.60.4

統(tǒng)計/STATISTIC1.11.2

樣品數(shù)

/SAMPLESIZE301.11.3

平均值

/AVERAGE1.0470.70.9

標(biāo)準(zhǔn)差

/STANDARDDEV.0.3051.31.6

最大值

/MAXIMUM1.6011.1

最小值

/MINIMUM0.400.61.3

範(fàn)圍

RANGE1.201.21.2

ZUPPER3.1271.10.8

ZLOWER3.4340.81.1

CP1.0940.91.1

CPK1.0420.81.1

CPKIRReport日期(DATE):2002/1051CPKIRReportMID-CELL0.400.550.700.851.001.151.301.451.60FREQU.1315211322直

方

圖/HISTOGRAMCPKIRReportMID-CELL0.400.55052各式熱管加工方式頭端壓扁尾端彎角斷差圓管各式熱管加工方式頭端壓扁尾端彎角斷差圓管53熱管均溫測試It’sthebriefexampleoftemperaturedifferencetestonheatpipesinaverage.熱管均溫測試It’sthebriefexampleo54長時效性測試長時效性測試55熱管(ψ6x150L)傾斜角度比較θMeshType熱管(ψ6x150L)傾斜角度比較θMeshType56熱管(ψ6x150L)傾斜角度比較GrooveTypeθ熱管(ψ6x150L)傾斜角度比較GrooveTypeθ57熱管