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9.Auditchecklist(稽核項(xiàng)目),,,,,,,Page2of10,,
No.(序號(hào)),ClassIItem(一級(jí)項(xiàng)目),ClassIIItem(二級(jí)項(xiàng)目),No.(序號(hào)),DetailItem(具體項(xiàng)目),"ISOItemNo.
(ISO條款)",Audited2/0(是否審核此項(xiàng)),DoneY/N(是否做此項(xiàng)),Score(得分),"Remarks
(備注)"
1,QualitySystem(質(zhì)量體系),QualityManual(質(zhì)量手冊(cè)),1.1,"Hasthesupplierdefinedanddocumenteditscorporatequalitypolicy,objectivesandcommitmentstoquality?公司是否有文件定義來證明它的質(zhì)量方針和目標(biāo)及品質(zhì)承諾?",4.2.1,2,,,
,,"DocumentControl
(文件控制)",1.2,Areallthequalitydocumentsreviewedandapprovedforadequacybyauthorizedpersonnelpriortoissue?質(zhì)量文件發(fā)行前是否經(jīng)過相應(yīng)權(quán)責(zé)人員的審核和批準(zhǔn)?,4.2.3,2,,,
,,,1.3,"Isthereanadequateanddocumentedsystemtocontroldocumentsandensurethattheyarelegible(easytoread),identified,reviewed,authorized,up-to-dateanddistributed?
是否有一份證明適當(dāng)?shù)南到y(tǒng)去管控文件并確保它們?nèi)菀椎淖R(shí)別,審核,批準(zhǔn),最新的和分發(fā)?",4.2.3,2,,,
,,,1.4,"Isthereanadequateanddocumentedsystemforreceivingexternaldocumentssuchaspurchaseorders,customerspecs,drawings,procedures,regulationsandstandardsandisthereadequaterevisioncontrolforthesedocuments?是否有適當(dāng)?shù)淖C據(jù)說明,有對(duì)外部文件如客戶的訂單、標(biāo)準(zhǔn)、圖樣、程序,規(guī)章和標(biāo)準(zhǔn)等文件及其版本的控制?",4.2.3,2,,,
,,,1.5,Arealltherecordsofqualitystoredinextensolandsearchedeasilythatitismaintainedandneatentermly?是否所有質(zhì)量記錄保存完好、易于檢索,并且定期維護(hù)整理?,4.2.4,2,,,
,,,1.6,Hasthesupplierdefineditscorporaterecordsofquality,whicharenotoverstepstoragelife?是否定義了質(zhì)量記錄的保存時(shí)間,并且質(zhì)量記錄未超出規(guī)定的保存期限?,4.2.4,2,,,
,,"Training
(培訓(xùn))",1.7,Doesthesupplierestablishedthetrainingplanforhumanresourcewithintheorganization?公司是否制訂了組織內(nèi)部人力資源培訓(xùn)計(jì)劃?,6.2.1,2,,,
,,,1.8,"Isthereasystemthatidentifiesanddefinestrainingrequirementsforallpersonnelaffectingthequalityoftheproduct?
對(duì)影響產(chǎn)品質(zhì)量工作的人員是否進(jìn)行識(shí)別并明確培訓(xùn)需求?",6.2.2,2,,,
2,"Responsibility
(職責(zé))",QualityPlanning(質(zhì)量策劃),2.1,"HasthesupplierdefinedtheresponsibilitiesandauthoritiesforTopManagement?
對(duì)最高管理者的職責(zé)和權(quán)限是否有規(guī)定?",5.5.2,2,,,
,,,2.2,IstheOrganizationStructureChartaccordantwiththekeyprocessesofQMS?公司組織架構(gòu)是否與質(zhì)量管理體系中關(guān)鍵過程相一致?,5.4.2,2,,,
,,,2.3,HasthesupplierdisassembletheobjectivesofqualityintoeachDept.?對(duì)質(zhì)量目標(biāo)是否分解到各個(gè)部門?,5.4.1,2,,,
,,,2.4,"Aretheobjectivesofqualitymensurableaswellascontinuousimprovement?
質(zhì)量目標(biāo)是否可測(cè)量,并能保持持續(xù)改善?",5.4.1,2,,,
,,,2.5,"DoessupplierestablishwhichchannelofcommunicationtoQMSwithintheorganization?
對(duì)質(zhì)量管理體系在組織內(nèi)部建立了那些溝通渠道?",5.5.3,2,,,
,,,2.6,"Couldthesupplierensurethattheinformationofcustomerisproperlycommunicatedwithintheorganizationintime?
能否保證客戶相關(guān)信息在組織內(nèi)部的適當(dāng)并且及時(shí)溝通?",5.5.3,2,,,
,,"SystemReview
(體系評(píng)審)",2.7,"Areaccurateandadequaterecordsfrommanagementreviewsmaintained?
是否保持了正確適宜的管理評(píng)審記錄?",4.2.4,2,,,
,,,2.8,Doesthesuppliercarryoutacomprehensivesystemofplannedanddocumentedinternalqualityaudits?是否根據(jù)計(jì)劃及內(nèi)部質(zhì)量審核程序進(jìn)行組織的全面內(nèi)部質(zhì)量審核?,8.2.2,2,,,
,,,2.9,"Hasthesupplierestablishedauditplanningandchecklistwheninternalaudits?
內(nèi)部質(zhì)量審核時(shí)是否制定了具體審核計(jì)劃和檢查表?",8.2.2,2,,,
,,,,,,,Page3of10,,
,,,2.10,"Doesthemanagementpersonnelresponsilbefortheareataketimelycorrectiveactiononthedeficienciesbefoundbytheinternalauditor?
在內(nèi)部質(zhì)量稽核過程中發(fā)現(xiàn)的不足,權(quán)責(zé)部門的管理者能否及時(shí)采取糾正措施?",8.5.2,2,,,
,,,2.11,"Doesthesupplierconductmanagementreviewsatappropriateintervalsforthesuitabilityandeffectivenessofthequalitymanagementsystem?Aretherecordsfrommanagementreviewsperfect?
是否定期對(duì)質(zhì)量管理體系的有效性和適宜性進(jìn)行管理評(píng)審,管理評(píng)審記錄是否完善?",5.6.1,2,,,
,,,2.12,Aretheinputstomanagementreviewsincludedresultsofaudits、customerfeedback、processperformanceandfollow-upactionsfrompreviousmanagementreviews?管理評(píng)審的輸入是否包括審核結(jié)果、顧客反饋、過程業(yè)績(jī)以及以往管理評(píng)審的實(shí)施狀況?,5.6.2,2,,,
,,,2.13,Aretheoutputsfrommanagementreviewclearedwhetheritisinfavorofcontinualimprovementforquality?管理評(píng)審的輸出是否明確并有利于質(zhì)量的持續(xù)改善?,5.6.3,2,,,
3,"MeasuringandTestingDevices
(測(cè)量和檢測(cè)設(shè)備)","Controlof
EnvironmentDeviecs(環(huán)境設(shè)施控制)",3.1,"Doesthesupplieridentifytheworkenvironmentneededtoachieveconformitytoproductrequirements?(Production,WarehouseandInspectionarea).
對(duì)產(chǎn)品符合要求所需的工作環(huán)境是否進(jìn)行識(shí)別?",6.3,2,,,
,,,3.2,Doesthefactoryhaveaseparateinspectionroomwithappropriatetasklightingandinspectiontable?是否有一個(gè)單獨(dú)檢查場(chǎng)所,配備適當(dāng)?shù)恼彰骱蜋z驗(yàn)桌臺(tái)?,6.4,2,,,
,,,3.3,"Hasthesupplierappliedthe6Smanagement,andhowaboutaretheeffects?
是否推行6S管理,6S實(shí)施效果如何?",6.4,2,,,
,,"MeasureSystem
(量測(cè)體系)",3.4,"havealltheequipmentsoftestbeencalibratedatappropriateintervals?
設(shè)備是否按照適當(dāng)?shù)拈g隔時(shí)間對(duì)試驗(yàn)設(shè)備進(jìn)行校驗(yàn)?",7.6,2,,,
,,,3.5,"Becalibratedorverifiedatspecifiedintervals,orpriortouse,againstmeasurementstandardstraceabletointernationalornationalmeasurementstandards.
對(duì)照能溯源到國(guó)際或國(guó)家標(biāo)準(zhǔn)的測(cè)量標(biāo)準(zhǔn),按照規(guī)定的時(shí)間間隔或在使用前進(jìn)行校準(zhǔn)或驗(yàn)證.",7.6a),2,,,
,,,3.6,"Howmanagementarethetestequipmentsaddedwhileused?
對(duì)新增試驗(yàn)設(shè)備投入使用是如何管理的?",7.6,2,,,
,,,3.7,"Isthereanadequatesystemtocontrolequipmenttobecalibrated?
是否有一種適當(dāng)?shù)臋C(jī)制去管控設(shè)備校準(zhǔn)?",7.6,2,,,
4,ProductDesignandDevelopment(產(chǎn)品設(shè)計(jì)和開發(fā)),"DevelopmentFlow
(研發(fā)流程)",4.1,"Isthereprocedurestoregulatedforcontrollingandverifyingthedesignofproductandensureallrequirementsaremet?
是否有程序規(guī)定去控制和驗(yàn)證產(chǎn)品設(shè)計(jì),以保證符合所有的要求?",7.2.17.3.2,2,,,
,,,4.2,ArealltheQualityPlansofproductconstitutedthatincludedqualityobjectivesandqualityrequirmentsofproduct?是否制定產(chǎn)品質(zhì)量計(jì)劃,包括產(chǎn)品的質(zhì)量目標(biāo)和質(zhì)量要求?,7.1,2,,,
,,,4.3,"Doesthesupplierspecifiedreviews,verification,validationofdesignanddevelopmentinprocedures?新產(chǎn)品研發(fā)的評(píng)審、驗(yàn)證、確認(rèn)過程是否得到明確規(guī)定?",7.3.14.2.3,2,,,
,,,4.4,"Doesthesuppliertestthesamplesoftheirvendortoapprove?
對(duì)零部件供方的送樣是否進(jìn)行測(cè)試承認(rèn)?",7.4.17.4.3,2,,,
,,"ECN
工程變更",4.5,Isthereaprocedurethatidentifieschangesfordesignandengineeringanditisreviewedandapprovedby?對(duì)于設(shè)計(jì)/工程變更是否有識(shí)別、審批、批準(zhǔn)的書面化程序?,7.3.74.2.3,2,,,
,,,4.6,AretheECNdistributedallaffecteddepartmentsthatit'sausterelyaccordingtoprescribedtimes?是否嚴(yán)格按照規(guī)定的時(shí)機(jī)發(fā)放ECN并及時(shí)傳達(dá)到受影響的部門?,7.3.7,2,,,
,,,4.7,"Areallchangesofdesignandengineeringreviewedandapprovedbyauthorizedpersonnelbeforeimplementationandithasrecorded?
設(shè)計(jì)/工程變更在執(zhí)行前是否經(jīng)權(quán)責(zé)人員審批并形成記錄?",7.3.74.2.4,2,,,
,,,,,,,Page4of10,,
,,,4.8,AretheECNdistributedtoallaffecteddepartmentsaccordingtothedocumentationprescribed?設(shè)計(jì)/工程變更是否按照文件規(guī)定發(fā)放到需要發(fā)放的部門?,7.2.24.2.3,2,,,
,,,4.9,AretheECNsignalledcustomertoapprovebeforeimplementation?ECN變更前是否通報(bào)給顧客同意后才實(shí)施?,7.2.27.2.3,2,,,
,,"Customer-RelatedProcesses
(與顧客有關(guān)的過程)",4.10,"Hasthesupplierdefinedandrecordedtherelativerequirmentsofcustomer?
對(duì)客戶規(guī)定的產(chǎn)品有關(guān)技術(shù)要求是否進(jìn)行定義并形成記錄?",7.2.14.2.4,2,,,
,,,4.11,"Doesthesupplierreviewthecustomerrequirementsofchanges?
對(duì)顧客要求變更的內(nèi)容是否進(jìn)行評(píng)審?",7.2.24.2.4,2,,,
,,,4.12,Doesthesupplierrecordcontentsofcommunicationprocesseswithcustomerandthevalidityconfirmed?與顧客溝通的過程是否形成記錄并對(duì)其有效性進(jìn)行確認(rèn)?,7.2.24.2.4,2,,,
,,"DesignandDevelopmentOutputs
(開發(fā)設(shè)計(jì)輸出)",4.13,AretheDesignanddevelopmentoutputsincludedfunctionalandperformanceandit'sapproved?產(chǎn)品設(shè)計(jì)開發(fā)輸出文檔是否包括功能性能說明并經(jīng)過審批?,7.3.34.2.4,2,,,
,,,4.14,Doesthesupplierspecifiedthecharacteristicsoftheproductthatareessentialforitssafeandproperuse?是否對(duì)產(chǎn)品的安全和正常使用所必須的產(chǎn)品特性作出規(guī)定?,7.3.3,2,,,
,,,4.15,"Aretheproductstestedtoensurespecsofthedesignaremetpriortomassproduction,therecordsaremaintainedandapproved?
量產(chǎn)前是否檢驗(yàn)產(chǎn)品符合設(shè)計(jì)規(guī)格的要求(如設(shè)計(jì)評(píng)審/確認(rèn)),并形成記錄得到審批?",7.3.47.3.54.2.4,2,,,
,,,4.16,Hasvalidationprocessofproductperformedinaccordancewithplanedarrangementsofthedesignanddevelopment?對(duì)產(chǎn)品的驗(yàn)證確認(rèn)過程是否符合產(chǎn)品設(shè)計(jì)開發(fā)策劃的安排?,7.3.5,2,,,
5,ControlofPurchasingandSupplierManagement(采購和供方管理控制),SupplierManagement(供方管理),5.1,"HasthesupplierestablishedCriteriaofselectionandevaluationtheirvendor?
是否制定了選擇和評(píng)價(jià)供方的標(biāo)準(zhǔn)?",7.4.1,2,,,
,,,5.2,Hasthesupplierendorsedasonacontractofqualitytorestrictedbothresponsibilitiesandauthorities?是否與供方簽定品質(zhì)協(xié)議來約束雙方責(zé)權(quán)?,7.4.1,2,,,
,,,5.3,Hastheeligiblelistofvendorbeenapprovedwhichisupdatedatappropriateintervals?合格供方名單是否經(jīng)審批生效并定期更新?,7.4.14.2.4,2,,,
,,,5.4,Hasthesupplierassessedandrecordedperformanceoftheirvendoratappropriateintervals?是否定期對(duì)供方業(yè)績(jī)進(jìn)行考評(píng)并形成記錄?,7.4.14.2.4,2,,,
,,,5.5,Doesthesupplieraudittheirvendoratappropriateintervals?是否定期對(duì)供方監(jiān)察?,7.4.1,2,,,
,,,5.6,Hasthesupplierrequiredincompetentvendortoprovidedocumentedimprovementactiontoit?對(duì)考評(píng)或者監(jiān)察不合格供方是否要求提供書面改善并進(jìn)行改善效果驗(yàn)證?,7.4.14.2.4,2,,,
,,,5.7,"HasthesuppliercontinuallyadvancedandupgradedtheQualityobjectivestotheirvendor,andrequiredvendortodurativeimproved?
是否對(duì)供方提出不斷提升的質(zhì)量目標(biāo),并定期考評(píng)質(zhì)量目標(biāo)達(dá)成狀況,并要求供方持續(xù)改善?",7.4.18.48.54.1f),2,,,
,,,5.8,"Hasthesupplieradoptedrelevantactiontoaccordingtotheachievementoftheirvendor(e.g.reducedorder、stoppedpurchasing、directedaudit)?
是否根據(jù)業(yè)績(jī)考評(píng)結(jié)果對(duì)供方采取相應(yīng)措施(如減少定單、停止采購、輔導(dǎo)監(jiān)察等)?",7.4.14.2.4,2,,,
,,,5.9,Hasthesupplierrequiretheirvendortpdotestthattestifiedreliabilityandwearofproductatappropriateintervals?是否要求供方定期對(duì)產(chǎn)品進(jìn)行試驗(yàn)以證明產(chǎn)品的可靠性、耐久性?,7.4.3,2,,,
,,ControlofPurchasing(采購控制),5.10,"Arethoseordersforpurchasingapprovedpriortobesent?
采購訂單等是否經(jīng)審批后才發(fā)出?",7.4.17.4.24.2.3,2,,,
,,,5.11,ArethecomponentsofNotapprobatoryapprovedtourgentpurchasingpriortoimplementation?對(duì)于緊急采購未經(jīng)承認(rèn)的零部件(包括零部件未經(jīng)承認(rèn)和非合格供方)是否經(jīng)審批后才實(shí)施?,7.4.24.2.3,2,,,
,,,5.12,Hasthesupplierestablishedtheplanningofdevelopmentfornewvendorandit'simplemented?是否制定新供方開發(fā)計(jì)劃并執(zhí)行?,7.4.1,2,,,
,,,,,,,Page5of10,,
,,,5.13,"DoesthesupplieradoptenecessarycontrolWhentheirsupplierbreachacontract?
當(dāng)供方違約是否對(duì)供方采取必需的控制?",7.4.18.5,2,,,
,,,5.14,"Hasthesupplierpreparedandapprovedthecondignpurchasingplan,andupdateditaccordingtorelevantrequirement?是否制定批準(zhǔn)適宜的采購計(jì)劃并根據(jù)需要進(jìn)行更新?",7.4.17.4.24.2.3,2,,,
6,"ControlofIn-comingMaterial
(來料控制)","ControlofIn-comingMaterial
(來料控制)",6.1,"Arethereworkinstructionsforanyproduct,isitunambiguousandclear?
針對(duì)每一種部品的檢驗(yàn)是否都有作業(yè)指導(dǎo)書,作業(yè)指導(dǎo)書是否明確、清楚?",7.4.3,2,,,
,,,6.2,"Whennewmaterialonarrived,arethereSPECofcomponentsthatitisapprovedbyENGorRDDept?新物料到貨時(shí),是否具有工程或研發(fā)審批的部件承認(rèn)書?",7.4.3,2,,,
,,,6.3,"Areallthecriterionofinspectionprepared,arethemodeanditemofinspectionclearedbeforeproduction?檢驗(yàn)標(biāo)準(zhǔn)或檢驗(yàn)規(guī)范是否在生產(chǎn)前作成、檢查方式及項(xiàng)目是否明確?",7.4.3,2,,,
,,,6.4,"Arethereclearspecforcheckwhenmaterialhavebeenchanged?
物料變更時(shí)是否有明確的檢驗(yàn)依據(jù)?",7.5.1,2,,,
,,,6.5,Arethematerialscheckedbyalltheinspectorswhethertheywereaccordingtothecriterionofinspection?檢查員是否按檢驗(yàn)標(biāo)準(zhǔn)或規(guī)范進(jìn)行檢查?,7.5.1,2,,,
,,,6.6,"Havethesamplesofusedininspectionaffirmedandcontrolled?
檢驗(yàn)使用的樣品是否經(jīng)過認(rèn)證和處于受控狀態(tài)?",7.6,2,,,
,,,6.7,Hasthesupplierassessedandtrainedtermlytoinspectorwhethertherearecleartrainingplan?對(duì)檢查員是否考核和定期的培訓(xùn),是否有明確的培訓(xùn)計(jì)劃?,6.2.1,2,,,
,,,6.8,Hasthesupplierimplementedsystemofcognizancetoalltheinspector?Whatisthecriterionofcognizance?對(duì)檢查員是否實(shí)行認(rèn)證制度?認(rèn)定的標(biāo)準(zhǔn)是什么?,6.2.2c),2,,,
,,,6.9,"Aretherethecalibratedstatusofinstrumentforusingwhethertheymeetrequirements?
檢驗(yàn)用儀器校準(zhǔn)狀態(tài)是否符合使用要求?",7.6,2,,,
,,,6.10,Aretheretherecordsofcheckwhetherthesupplierhasconductedstorage?檢查的記錄是否進(jìn)行保管?,4.2.4,2,,,
,,,6.11,"HasthesupplierperformedandadjustedAQLaccordingtostatusofquality?
是否按品質(zhì)狀況進(jìn)行檢查水準(zhǔn)調(diào)整?",7.4.3,2,,,
,,,6.12,Hasthesupplierverifiedthatcustomerhasprovidedthematerials?對(duì)客戶提供的物料是否進(jìn)行檢驗(yàn)?,7.5.4,2,,,
,,"ControlofNonconformingPart
(不合格物料處理)",6.13,Howidentificationarethenonconformingcomponents?不合格品是如何進(jìn)行識(shí)別的?,8.3,2,,,
,,,6.14,"Arethererejectlotsthatitisconcededtoacceptedonthesuppliergoingtofallstandard,howdotheyapprove?是否有降低標(biāo)準(zhǔn)或讓步接收不合格物料的情況,如何進(jìn)行批準(zhǔn)的?",8.3,2,,,
,,,6.15,ArethererejectlotswhethertheyareanalyzedandhaveCARbytherelevantdepartmentorsupplier?對(duì)不合格批次是否有相應(yīng)部門或供應(yīng)商的分析改善報(bào)告?,8.3,2,,,
,,,6.16,"Howtrackandaffirmarethecorrectiveandpreventiveactionofanalysisreprot?Arerecordsmaintained?
對(duì)分析報(bào)告中的糾正和預(yù)防措施及其效果是如何跟蹤、確認(rèn)的,是否有記錄?",8.3,2,,,
7,"Controlofproduction
(生產(chǎn)控制)",FlowofProduction(生產(chǎn)流程),7.1,HasthesupplierpreparedtheQCflow-chartorPMPthatisimplemented?是否制作QC工程圖或PMP并依此作業(yè)?,7.5.17.3.3,2,,,
,,,7.2,"Hasthesupplierdefinedhowtodrawthematerialspriortoproduction?
生產(chǎn)開始時(shí)領(lǐng)料或者配料的依據(jù)是否明確?",7.3.3,2,,,
,,,7.3,"Doesthesupplieridentifystationofkeyandspecialtocontrol?
是否識(shí)別關(guān)鍵工序和特殊工序并加以控制?",7.5.24.2.4,2,,,
,,,7.4,Hasthesupplierrecordeddefectofdesignonproductionfornewproductandadopteactions?是否記錄新產(chǎn)品量產(chǎn)中發(fā)現(xiàn)的設(shè)計(jì)不良并采取改善措施?,8.4,2,,,
,,,,,,,Page6of10,,
,,,7.5,"AreanystationofproductiondoneaccordingtotheWI?
每個(gè)生產(chǎn)工序是否有作業(yè)指導(dǎo)書并按規(guī)定作業(yè)?",7.5.1,2,,,
,,,7.6,"AretheWIdefinedappropriatemethods,equipment,tools,fixtures,materialsetc,hasitcontrollededition?
作業(yè)指導(dǎo)書是否明確規(guī)定了所用機(jī)器設(shè)備、工具、材料、規(guī)格,并有版本控制?",7.5.14.2.3,2,,,
,,,7.7,Hasthesupplierestablishedcriterionforstopproductionandholdshipment?是否建立了停線和停止出貨的標(biāo)準(zhǔn)?,8.2.38.5,2,,,
,,,7.8,Arealltheoperatorstrainedtopasstooperationthroughexaminationspeciallyonthestationofkeyandspecial?關(guān)鍵工序和特殊工序的作業(yè)員是否經(jīng)過培訓(xùn)考核合格后上崗?,6.2.24.2.4,2,,,
,,,7.9,Hasthesupplierstipulatedthatthepersonneloflikelytotouchproductmusttoppedtheglove?對(duì)可能接觸產(chǎn)品工業(yè)外型的人員是否規(guī)定必須配戴手套并依規(guī)定作業(yè)?,7.5.5,2,,,
,,,7.10,"Arealltheequipmentsforproductionwithinperiodofvalidity?
生產(chǎn)所使用的儀器設(shè)備是否處于檢定、校驗(yàn)有效期內(nèi)?",7.6,2,,,
,,,7.11,"Havethoseeligibleandsubstandardproductsbeenmarked?
對(duì)合格品、不合格品的狀況是否明確標(biāo)識(shí)?",7.5.3,2,,,
,,,7.12,"Arerawmaterialsarightstoredincontrolledareatoavoidloss,damage,deterioration?所有材料是否在受控區(qū)域正確存放避免混料或損壞?",7.5.5,2,,,
,,,7.13,Aretheallproductsoftestandnottestdetachedandadoptedpropermodetoavoidmix?所有通過/未通過測(cè)試的產(chǎn)品是否采取適當(dāng)方式分開以避免混淆?,7.5.3,2,,,
,,"IPQC
(制程質(zhì)量控制)",7.15,Hasthesuppliersetobjectivesofdefectiverateofprocessthatshallbeanalyseditsstatusmanaged?是否設(shè)定制程不良率目標(biāo)并對(duì)目標(biāo)達(dá)成狀況進(jìn)行分析確認(rèn)?,7.18.2.3,2,,,
,,,7.16,"AreanalysisandappropriateactionstakeniftheCp/Cpkvaluesorcontrolchartarenotmeetingexpectation?
當(dāng)管制圖超出管制界限或CP/CPK值(沒有達(dá)到期望值時(shí))是否進(jìn)行原因分析和改善對(duì)策?",7.18.2.38.48.5,2,,,
,,,7.17,DoestheIPQC(QualityControl)performseparatelyfromtheProductiondepartmentthatrecordsaredone?IPQC是否執(zhí)行巡查檢驗(yàn)并進(jìn)行記錄?,7.18.2.4,2,,,
,,,7.18,"Doesthesuppliercheckthefirstproductwhenproductlineorshiftischanged,anditrecordsaredone?
生產(chǎn)開始/生產(chǎn)換班時(shí)、換產(chǎn)品線時(shí),是否進(jìn)行首件確認(rèn),并記錄(含尺寸等)?",7.18.2.4,2,,,
,,,7.19,Hasthesuppliercheckedandmaintainedtheequipmentthatrecordsaremaintained?是否對(duì)設(shè)備進(jìn)行點(diǎn)檢、保養(yǎng)并保持記錄?,7.64.2.4,2,,,
,,,7.20,"DoesthesupplierperformedtheECNaccordingtoprocedure?
是否依規(guī)定ECN執(zhí)行工程變更?",7.5.1,2,,,
,,,7.21,"Hasthesupplierdefineddefectivemanagementanddisposalmodeinline?
產(chǎn)線中不良的管理和處理方式是否明確?",8.34.2.3,2,,,
,,,7.22,"AretheWIandfixturesreplacedintimewhenmodelofproductionischanged?
生產(chǎn)品種型號(hào)改變時(shí),作業(yè)指導(dǎo)書、作業(yè)工具等是否及時(shí)更換?",7.5.1,2,,,
,,,7.23,Hasthesupplierdefinedhowtoextendtheexceptionalrequisitionofquality?Doesthesuppliertodoaccordingtoit?對(duì)發(fā)放質(zhì)量異常通知單的條件是否充分定義并按規(guī)定實(shí)施?,8.3,2,,,
,,,7.24,DoesthesupplierinspectproductaccordingtodrawingandspecorFARofcustomer?是否依據(jù)客戶提供之產(chǎn)品圖紙規(guī)格及材料承認(rèn)書或FAR進(jìn)行檢驗(yàn)?,8.38.5,2,,,
,,,7.25,"Hasthesupplieranalysedandmessagedthenonconformingproductsinproductiontorelevantdepartment,andtrackedandconfirmedtothecorrectiveactions?
對(duì)生產(chǎn)中的不良是否分析回饋給相關(guān)部門,并對(duì)導(dǎo)入的改善對(duì)策進(jìn)行確認(rèn)追蹤?",8.3,2,,,
,,,7.26,ArethereatrainingplanofSPC?ArerecordsofSPCtrainingandexaminationforallpersonnelmaintained?是否有SPC訓(xùn)練計(jì)劃,員工SPC培訓(xùn)考核記錄是否保存?,6.2.24.2.4,2,,,
,,,,,,,Page7of10,,
,,CotrolofProductInspection(成品檢驗(yàn)控制),7.27,"Arealltheproductsofshipmentpassedthattheyareinextensocheckedandtested?
是否每批產(chǎn)品都經(jīng)過完整的檢驗(yàn)、試驗(yàn)合格后才放行?",8.2.4,2,,,
,,,7.28,"Arealltheoperatorsofstationpassedthattheyaretrainedandexamined?
作業(yè)員是否經(jīng)培訓(xùn)考核合格后上崗且嚴(yán)格依指導(dǎo)書作業(yè)?",6.2.24.2.4,2,,,
,,,7.29,"Hasthesuppliermarkedtheproductinprocess?
檢驗(yàn)過程中產(chǎn)品狀態(tài)標(biāo)識(shí)是否明確?",7.5.3,2,,,
,,,7.30,"Aretheprocessofproductiontraceability,andhowtotraced?
對(duì)產(chǎn)品生產(chǎn)過程是否可追溯,如何追溯的?",7.5.3,2,,,
,,,7.31,Hasthesupplierconstitutedre-workflow?Wasitincludedprocessofinspection?對(duì)批退之成品,是否有制定重工流程,且重工執(zhí)行完整的檢驗(yàn)試驗(yàn)過程?,8.34.2.3,2,,,
,,,7.32,Doesthesupplierinspectproductaccordingtodrawingandspecofcustomer?是否依據(jù)客戶提供之產(chǎn)品圖紙規(guī)格及材料承認(rèn)書進(jìn)行驗(yàn)貨?,8.38.5,2,,,
,,,7.33,"DosethesuppliertheCARwhendefectiveproductisfound,whichamendatoryactionsweretrackedandvalidatedtoeffect?
針對(duì)所發(fā)現(xiàn)的不良有否發(fā)行CAR,并對(duì)改善對(duì)策進(jìn)行跟蹤驗(yàn)證?",7.18.44.2.4,2,,,
,,,7.34,"DoesthesupplieranalyseforstatusofOQAobjectivesmanaged?
是否對(duì)成品檢驗(yàn)?zāi)繕?biāo)達(dá)成狀況進(jìn)行分析?",8.3,2,,,
,,,7.35,Doesthesupplierperformedaftertreatmenttorejects?是否對(duì)不合格品進(jìn)行再處理?,8.3,2,,,
,,,7.36,Istheconcessionapprovedtoforfailurelotsbyauthorizedpersonnel?讓步放行出貨是否經(jīng)權(quán)責(zé)人員批準(zhǔn)?,8.2.44.2.4,2,,,
,,,7.37,"Arealltherecordsofcheckoutstored,andeasytosearch?
是否保存檢驗(yàn)紀(jì)錄,且便于查詢?",7.5.2,2,,,
,,"ControlofDie
(模具控制)",7.38,"Hasthesupplierdefinedlifetousedofdieinprocedure?
對(duì)模具使用壽命(或者使用次數(shù))是否有書面規(guī)定?",7.5.14.2.3,2,,,
,,,7.39,Wasthediemetlifeofused?模具是否在使用壽命之內(nèi)?,4.2.4,2,,,
,,,7.40,"Arethereaprocedureforrepairandmodificationofdie?
模具的修理及變更是否有規(guī)定?",7.5.14.2.3,2,,,
,,,7.41,Hasthesuppliercheckedandmaintainedthosedies?andrecordsmaintained?模具的維護(hù)保養(yǎng)是否進(jìn)行按照規(guī)定進(jìn)行,記錄保留是否完整?,7.5.14.2.4,2,,,
,,,7.42,Arediechangesreviewedandapprovedbyauthorizedpersonnelbeforeimplementationandrecordsmaintained?模具修理及變更是否形成記錄并有權(quán)責(zé)人員審批?,4.2.34.2.4,2,,,
,,,7.43,"Arethereamarkingonthedie,andconvenientfortracing?
模具上有無相應(yīng)編碼等標(biāo)記便于追溯?",7.5.3,2,,,
8,"WarehouseManagementandFenseProduct
(資材管理和產(chǎn)品防護(hù))",StorageProduct(產(chǎn)品貯存),8.1,"Arethereproceduresforhandling,storing,packaginganddeliveryofproduct?
是否制定產(chǎn)品搬運(yùn)、貯存、包裝和交付管理辦法?",7.5.5,2,,,
,,,8.2,"ArethematerialsissuedaccordingtoFIFO,andaretherearecordsoflist?
原材料發(fā)放如何保證先進(jìn)先出原則,是否有帳臺(tái)明細(xì)表記錄?",7.5.5,2,,,
,,,8.3,"Doesthesupplierestablishmethodsofhandlingtopreventdamage?
是否制定合適的搬運(yùn)方法,以防止產(chǎn)品的損壞?",7.5.5,2,,,
,,,8.4,"Aretherewaysofwarehousemanagementforrawmeterials,WIPandproduct?
是否制定原料、半成品、成品倉庫管理辦法?",7.5.5,2,,,
,,,8.5,Doesthesuppliermonitortotemperatureandhumidityinthesestorageareasatappropriateintervals?是否定期對(duì)貯存場(chǎng)所的溫度和濕度等環(huán)境條件進(jìn)行監(jiān)測(cè)?,7.5.5,2,,,
,,,8.6,Arethereproceduretostipulatetheperiodofvalidityofmaterialsandproductsinstock?是否規(guī)定各類材料、成品的庫存有效期?,7.5.5,2,,,
,,,,,,,Page8of10,,
,,,8.7,"Whenproductlineisfounddefectivelots,howdoesthesupplierdisposethematerialsinstock?Arethereproceduresforit?
在產(chǎn)線上發(fā)現(xiàn)物料質(zhì)量問題時(shí)對(duì)倉庫未使用物料如何處理,是否有文件規(guī)定?",7.5.5,2,,,
,,,8.8,"Whenthecustomercomplaineddefectivelots,howdoesthesuppliertheproductandmaterialinstock?Arethereproceduresforit?
在客戶端出現(xiàn)批量問題時(shí),對(duì)在庫和在途物料的處理是否有文件規(guī)定?",7.5.5,2,,,
,,ProductMarkingandManagement(產(chǎn)品標(biāo)識(shí)和管理),8.9,"Doesthesupplierstoredtomaterialsaccordingtodifferentsortofmaterial,whichismarked?各類材料是否分類存放,并且明顯標(biāo)記?",7.5.5,2,,,
,,,8.10,"Arerecordsofcontrolofmaterialsstoredproperly?
材料控制記錄是否適當(dāng)?shù)谋4?",7.5.5,2,,,
,,TransportationAssurance(運(yùn)輸保證),8.11,Doesthesupplierconstitutedproceduretocontrolprocessesofdeliverytopreventdamageordeterioration?是否制定運(yùn)輸保證文件以提供運(yùn)輸過程中的產(chǎn)品防護(hù)?,7.5.5,2,,,
9,"AnalysieofDateandContinualimprovement
(數(shù)據(jù)分析和持續(xù)改善)","AnalyseofData
(數(shù)據(jù)分析)",9.1,"Arethereformalprocedurestoanalysedefectiveproductofreturnfrommarketincludingcorrectionandprevention,continuousmeliorationtoreturndefectiveproductformmarket?對(duì)市場(chǎng)返回的不良品是否有一套分析、糾正預(yù)防及持續(xù)改善流程?",8.48.54.2.3,2,,,
,,,9.2,"Arethereproceduresfortheseparationandmarkingandrecordsandanalysisandmeansofcorrectionandpreventionactiontocontrol?
是否有一套對(duì)不合格品進(jìn)行隔離、標(biāo)識(shí)、記錄、分析、改善及采取糾正預(yù)防措施的控制方法?",8.38.48.54.2.3,2,,,
,,,9.3,Couldthecorrectiveactionsbeefficaciouslyeliminatedthefailures?糾正措施是否可以有效地消除不合格?,8.5.2,2,,,
,,,9.4,Arepreventiveactionsmonitoredforvaliditytopreventingsimilarnonconformance?是否對(duì)預(yù)防措施的有效性進(jìn)行監(jiān)控確認(rèn)?,8.5.38.2.3,2,,,
,,,9.5,"Whenfounddefectiveproductafterdeliveryorbeused,Doesthesupplieradoptproperactionsforthem?
在交付和開始使用后發(fā)現(xiàn)的不合格品,是否針對(duì)該不合格的后果采取適當(dāng)?shù)拇胧?",8.34.2.3,2,,,
,,"ContinualImprovement
(持續(xù)改善)",9.6,"Areanyobjectivespresentedcontinualandamendatorytrend,whichitiscollectedandanalysetostatusofobjectivestoidentifychanceofcontinualimprovement?設(shè)定的各項(xiàng)目標(biāo)是否呈持續(xù)改善趨勢(shì),并針對(duì)目標(biāo)定期統(tǒng)計(jì)達(dá)成狀況,并從中識(shí)別持續(xù)改善的機(jī)會(huì)?",8.47.1,2,,,
,,,9.7,"Hasthesuppliertermlyanalysedallobjectivesofquality,whichresentedcorrectiveactions?是否定期對(duì)品質(zhì)目標(biāo)達(dá)成狀況進(jìn)行分析,并提出改善對(duì)策?",8.4,2,,,
,,,9.8,"HasthesuppliertermlysurveyedthedegreeoftheCustomersatisfaction?
是否定期進(jìn)行顧客滿意度調(diào)查?",8.4,2,,,
10,SupportforQualityCooperate(質(zhì)量合作支持能力),"DisposeFlowforComplaintofCustomer
(客戶投訴處理流程)",10.1,"Isthereadetailedprocedureforflowofcomplaintofcustomer?
對(duì)于客戶投訴是否有具體的處理流程?",8.3,2,,,
,,,10.2,Howdidthesupplierprescribedandensuredefficiencyofresponseonthecustomercomplaintinprocedure?如何規(guī)定和保證客戶投訴響應(yīng)速度?,8.2.1,2,,,
,,"RelevantdataforQualityAssurance
(質(zhì)量保證資料提供情況)",10.3,Couldthesupplierprovideessentialdataofqualityassuranceinordertobedemonstrate?是否能提供必要的證明質(zhì)量保證的資料?,/,2,,,
,,,10.4,Couldthesupplierprovidestatusbetweenqualitylevelandqualityobjectivesforcurrentproduct?是否能提供當(dāng)前產(chǎn)品達(dá)到的質(zhì)量水平和質(zhì)量目標(biāo)比較情況?,/,2,,,
,,,10.5,Couldthesupplierproviderelevantdatatomeettocustomerrequirementsintimes?是否能按照客戶要求的時(shí)間提供相關(guān)資料?,/,2,,,
,,,,,,,Page9of10,,
,,,10.6,Arethesupplierdefinedforthewindowsofqualityandmanagementrepresentative?質(zhì)量接口人和管理者代表聯(lián)絡(luò)窗口是否明確?,/,2,,,
,,,10.7,"Hasthesupplierhadainformtothecustomerwhenfoundbugandmajordefectofpro
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