GB/T 44692.1-2024危險化學品企業(yè)設備完整性第1部分：管理體系要求

ICS71.120.01

CCSG90

中華人民共和國國家標準

GB/T44692.1—2024

危險化學品企業(yè)設備完整性

第1部分：管理體系要求

Equipmentintegrityofhazardouschemicalenterprises—

Part1：Requirementsformanagementsystems

2024?09?29發(fā)布2025?04?01實施

國家市場監(jiān)督管理總局

國家標準化管理委員會發(fā)布

GB/T44692.1—2024

目次

前言··························································································································Ⅲ

引言··························································································································Ⅳ

1范圍·······················································································································1

2規(guī)范性引用文件········································································································1

3術語和定義、縮略語···································································································1

3.1術語和定義········································································································1

3.2縮略語··············································································································2

4組織環(huán)境·················································································································3

4.1體系運行環(huán)境·····································································································3

4.2相關方需求與期望·······························································································3

4.3體系管理范圍·····································································································3

4.4設備完整性管理體系····························································································3

5領導作用·················································································································4

5.1領導作用和承諾··································································································4

5.2管理方針···········································································································4

5.3組織機構、職責和權限···························································································4

6策劃·······················································································································4

6.1法律法規(guī)和其他要求····························································································4

6.2設備完整性管理體系策劃······················································································5

6.3管理目標···········································································································5

6.4風險管理策劃·····································································································6

7支持·······················································································································6

7.1資源·················································································································6

7.2能力·················································································································6

7.3意識·················································································································6

7.4溝通···············································································································6

7.5培訓·················································································································7

7.6文件與數據管理··································································································7

7.7信息化管理········································································································8

8運行·······················································································································8

8.1設備分級管理·····································································································8

8.2設備風險管理·····································································································9

8.3質量管理··········································································································10

8.4檢驗、檢測和預防性維修······················································································11

8.5設備運行環(huán)境管理······························································································12

8.6設備缺陷管理····································································································13

8.7設備變更管理····································································································13

8.8外部控制··········································································································14

Ⅰ

GB/T44692.1—2024

8.9設備應急管理····································································································15

8.10專項管理········································································································15

9績效評價···············································································································16

9.1監(jiān)視、測量、分析和評價························································································16

9.2內部審核··········································································································16

9.3管理評審··········································································································17

10改進····················································································································17

10.1不符合和糾正措施····························································································17

10.2持續(xù)改進········································································································18

附錄A（資料性）設備完整性管理各崗位職責示例·····························································19

附錄B（資料性）設備完整性管理要素與企業(yè)設備管理活動對照示例·····································21

附錄C（資料性）壓力容器和管道系統(tǒng)完整性管理活動示例·················································24

參考文獻····················································································································29

Ⅱ

GB/T44692.1—2024

前言

本文件按照GB/T1.1—2020《標準化工作導則第1部分：標準化文件的結構和起草規(guī)則》的規(guī)

定起草。

本文件是GB/T44692《危險化學品企業(yè)設備完整性》的第1部分。GB/T44692已經發(fā)布了以下

部分：

——第1部分：管理體系要求；

——第2部分：技術實施指南。

請注意本文件的某些內容可能涉及專利。本文件的發(fā)布機構不承擔識別專利的責任。

本文件由全國危險化學品管理標準化技術委員會（SAC/TC251）提出并歸口。

本文件起草單位：中石化安全工程研究院有限公司、中韓（武漢）石油化工有限公司、中國石油集團

安全環(huán)保技術研究院有限公司、中石化管理體系認證（青島）有限公司、中國石油化工股份有限公司滄

州分公司、中石化國家石化項目風險評估技術中心有限公司、中國石化長城能源化工（寧夏）有限公司、

中國石油化工股份有限公司西北油田分公司、中石化銷售股份有限公司浙江石油分公司、中國石油化

工股份有限公司勝利油田分公司、應急管理部化學品登記中心、中國特種設備檢測研究院、北京化工大

學、山東京博石油化工有限公司、濱化集團股份有限公司、寧夏寶廷新能源有限公司、中海油惠州石化

有限公司、安徽金禾實業(yè)股份有限公司、上海華誼天原化工物流有限公司、山東?；A龍新材料有限

公司。

本文件主要起草人：屈定榮、楊鋒、許述劍、邱宏斌、魏冬、黨文義、任剛、孫新文、徐興、呂偉、

張杰東、邱志剛、胡佳、劉昕、王婷、初泰安、劉曉偉、武文斌、羅方偉、鄭晶磊、朱振軍、陳增良、段秉紅、

顏麗敏、戴澄、劉曦澤、許可、劉文才、厲建祥、王華東、馬小剛、王慶鋒、牛魯娜、柴永新、寧志康、張術蘋、

張含濤、徐寶聚、顧天杰、邢勐、朱哲、劉國帥、鄭顯偉、張營、郝安峰、朱加強、李河金、張文博、孫德青、

唐政、蘭正貴、劉永強、楊樂、王瑜、詹江琴、薛佩功。

Ⅲ

GB/T44692.1—2024

引言

設備是企業(yè)安全生產的物質基礎。危險化學品企業(yè)伴隨易燃易爆、有毒有害等物料和產品，涉及

使用、儲存、制造、處理或運輸等過程，具有設備腐蝕嚴重、故障頻發(fā)、潛在風險難以識別等特點，特別是

隨著我國化工行業(yè)的發(fā)展，設備設施超設計年限服役日益增多，設備老化管理引起社會的高度關注。

加強設備完整性管理，是過程安全管理的重要環(huán)節(jié)，是國際設備管理的發(fā)展趨勢，是危險化學品企業(yè)提

升設備管理水平、管控設備風險、消除設備隱患、預防設備事故的先進控制方法。

GB/T44692《危險化學品企業(yè)設備完整性》旨在指導危險化學品企業(yè)建立并實施設備完整性管理

體系，持續(xù)保持設備在物理上和功能上是完整的，處于安全可靠的受控狀態(tài)，符合其生命周期預期的功

能和用途，從而避免危險化學品泄漏、中毒、火災、爆炸等安全事故或環(huán)境污染事件的發(fā)生，保障設備安

全長周期運行，為實施危險化學品過程安全管理奠定基礎。

GB/T44692《危險化學品企業(yè)設備完整性》的實施是以管理體系為準則，以技術應用為支撐，以績

效指標為評價，以信息系統(tǒng)為載體，共同實現危險化學品企業(yè)設備完整性管理的建立、實施、保持和持

續(xù)改進。GB/T44692《危險化學品企業(yè)設備完整性》擬由4個部分組成。

——第1部分：管理體系要求。目的在于規(guī)定組織環(huán)境、領導作用、策劃、支持、運行、績效評價、改

進等設備完整性管理體系要素的基本內容。

——第2部分：技術實施指南。目的在于提供設備分級評價、風險定級、缺陷分類、可靠性評價與

壽命預測、腐蝕監(jiān)檢測及風險評估、動設備監(jiān)測診斷等設備完整性管理關鍵支撐技術的指導。

——第3部分：績效指標設置與計算方法。目的在于制定設備完整性管理關鍵績效指標（KPI）的

設置原則、制定程序、各專業(yè)指標設置與計算、指標分解與實施、指標統(tǒng)計與分析等方面的技

術要求。

——第4部分：信息化技術規(guī)范。目的在于制定設備完整性管理信息系統(tǒng)的系統(tǒng)架構、技術架構、

應用架構、功能設計、系統(tǒng)配置等方面的技術規(guī)范。

Ⅳ

GB/T44692.1—2024

危險化學品企業(yè)設備完整性