GB/T 44692.1-2024危險(xiǎn)化學(xué)品企業(yè)設(shè)備完整性第1部分：管理體系要求

ICS71.120.01

CCSG90

中華人民共和國(guó)國(guó)家標(biāo)準(zhǔn)

GB/T44692.1—2024

危險(xiǎn)化學(xué)品企業(yè)設(shè)備完整性

第1部分：管理體系要求

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Part1：Requirementsformanagementsystems

2024?09?29發(fā)布2025?04?01實(shí)施

國(guó)家市場(chǎng)監(jiān)督管理總局

國(guó)家標(biāo)準(zhǔn)化管理委員會(huì)發(fā)布

GB/T44692.1—2024

目次

前言··························································································································Ⅲ

引言··························································································································Ⅳ

1范圍·······················································································································1

2規(guī)范性引用文件········································································································1

3術(shù)語(yǔ)和定義、縮略語(yǔ)···································································································1

3.1術(shù)語(yǔ)和定義········································································································1

3.2縮略語(yǔ)··············································································································2

4組織環(huán)境·················································································································3

4.1體系運(yùn)行環(huán)境·····································································································3

4.2相關(guān)方需求與期望·······························································································3

4.3體系管理范圍·····································································································3

4.4設(shè)備完整性管理體系····························································································3

5領(lǐng)導(dǎo)作用·················································································································4

5.1領(lǐng)導(dǎo)作用和承諾··································································································4

5.2管理方針···········································································································4

5.3組織機(jī)構(gòu)、職責(zé)和權(quán)限···························································································4

6策劃·······················································································································4

6.1法律法規(guī)和其他要求····························································································4

6.2設(shè)備完整性管理體系策劃······················································································5

6.3管理目標(biāo)···········································································································5

6.4風(fēng)險(xiǎn)管理策劃·····································································································6

7支持·······················································································································6

7.1資源·················································································································6

7.2能力·················································································································6

7.3意識(shí)·················································································································6

7.4溝通···············································································································6

7.5培訓(xùn)·················································································································7

7.6文件與數(shù)據(jù)管理··································································································7

7.7信息化管理········································································································8

8運(yùn)行·······················································································································8

8.1設(shè)備分級(jí)管理·····································································································8

8.2設(shè)備風(fēng)險(xiǎn)管理·····································································································9

8.3質(zhì)量管理··········································································································10

8.4檢驗(yàn)、檢測(cè)和預(yù)防性維修······················································································11

8.5設(shè)備運(yùn)行環(huán)境管理······························································································12

8.6設(shè)備缺陷管理····································································································13

8.7設(shè)備變更管理····································································································13

8.8外部控制··········································································································14

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GB/T44692.1—2024

8.9設(shè)備應(yīng)急管理····································································································15

8.10專項(xiàng)管理········································································································15

9績(jī)效評(píng)價(jià)···············································································································16

9.1監(jiān)視、測(cè)量、分析和評(píng)價(jià)························································································16

9.2內(nèi)部審核··········································································································16

9.3管理評(píng)審··········································································································17

10改進(jìn)····················································································································17

10.1不符合和糾正措施····························································································17

10.2持續(xù)改進(jìn)········································································································18

附錄A（資料性）設(shè)備完整性管理各崗位職責(zé)示例·····························································19

附錄B（資料性）設(shè)備完整性管理要素與企業(yè)設(shè)備管理活動(dòng)對(duì)照示例·····································21

附錄C（資料性）壓力容器和管道系統(tǒng)完整性管理活動(dòng)示例·················································24

參考文獻(xiàn)····················································································································29

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GB/T44692.1—2024

前言

本文件按照GB/T1.1—2020《標(biāo)準(zhǔn)化工作導(dǎo)則第1部分：標(biāo)準(zhǔn)化文件的結(jié)構(gòu)和起草規(guī)則》的規(guī)

定起草。

本文件是GB/T44692《危險(xiǎn)化學(xué)品企業(yè)設(shè)備完整性》的第1部分。GB/T44692已經(jīng)發(fā)布了以下

部分：

——第1部分：管理體系要求；

——第2部分：技術(shù)實(shí)施指南。

請(qǐng)注意本文件的某些內(nèi)容可能涉及專利。本文件的發(fā)布機(jī)構(gòu)不承擔(dān)識(shí)別專利的責(zé)任。

本文件由全國(guó)危險(xiǎn)化學(xué)品管理標(biāo)準(zhǔn)化技術(shù)委員會(huì)（SAC/TC251）提出并歸口。

本文件起草單位：中石化安全工程研究院有限公司、中韓（武漢）石油化工有限公司、中國(guó)石油集團(tuán)

安全環(huán)保技術(shù)研究院有限公司、中石化管理體系認(rèn)證（青島）有限公司、中國(guó)石油化工股份有限公司滄

州分公司、中石化國(guó)家石化項(xiàng)目風(fēng)險(xiǎn)評(píng)估技術(shù)中心有限公司、中國(guó)石化長(zhǎng)城能源化工（寧夏）有限公司、

中國(guó)石油化工股份有限公司西北油田分公司、中石化銷售股份有限公司浙江石油分公司、中國(guó)石油化

工股份有限公司勝利油田分公司、應(yīng)急管理部化學(xué)品登記中心、中國(guó)特種設(shè)備檢測(cè)研究院、北京化工大

學(xué)、山東京博石油化工有限公司、濱化集團(tuán)股份有限公司、寧夏寶廷新能源有限公司、中海油惠州石化

有限公司、安徽金禾實(shí)業(yè)股份有限公司、上海華誼天原化工物流有限公司、山東海化華龍新材料有限

公司。

本文件主要起草人：屈定榮、楊鋒、許述劍、邱宏斌、魏冬、黨文義、任剛、孫新文、徐興、呂偉、

張杰東、邱志剛、胡佳、劉昕、王婷、初泰安、劉曉偉、武文斌、羅方偉、鄭晶磊、朱振軍、陳增良、段秉紅、

顏麗敏、戴澄、劉曦澤、許可、劉文才、厲建祥、王華東、馬小剛、王慶鋒、牛魯娜、柴永新、寧志康、張術(shù)蘋、

張含濤、徐寶聚、顧天杰、邢勐、朱哲、劉國(guó)帥、鄭顯偉、張營(yíng)、郝安峰、朱加強(qiáng)、李河金、張文博、孫德青、

唐政、蘭正貴、劉永強(qiáng)、楊樂(lè)、王瑜、詹江琴、薛佩功。

Ⅲ

GB/T44692.1—2024

引言

設(shè)備是企業(yè)安全生產(chǎn)的物質(zhì)基礎(chǔ)。危險(xiǎn)化學(xué)品企業(yè)伴隨易燃易爆、有毒有害等物料和產(chǎn)品，涉及

使用、儲(chǔ)存、制造、處理或運(yùn)輸?shù)冗^(guò)程，具有設(shè)備腐蝕嚴(yán)重、故障頻發(fā)、潛在風(fēng)險(xiǎn)難以識(shí)別等特點(diǎn)，特別是

隨著我國(guó)化工行業(yè)的發(fā)展，設(shè)備設(shè)施超設(shè)計(jì)年限服役日益增多，設(shè)備老化管理引起社會(huì)的高度關(guān)注。

加強(qiáng)設(shè)備完整性管理，是過(guò)程安全管理的重要環(huán)節(jié)，是國(guó)際設(shè)備管理的發(fā)展趨勢(shì)，是危險(xiǎn)化學(xué)品企業(yè)提

升設(shè)備管理水平、管控設(shè)備風(fēng)險(xiǎn)、消除設(shè)備隱患、預(yù)防設(shè)備事故的先進(jìn)控制方法。

GB/T44692《危險(xiǎn)化學(xué)品企業(yè)設(shè)備完整性》旨在指導(dǎo)危險(xiǎn)化學(xué)品企業(yè)建立并實(shí)施設(shè)備完整性管理

體系，持續(xù)保持設(shè)備在物理上和功能上是完整的，處于安全可靠的受控狀態(tài)，符合其生命周期預(yù)期的功

能和用途，從而避免危險(xiǎn)化學(xué)品泄漏、中毒、火災(zāi)、爆炸等安全事故或環(huán)境污染事件的發(fā)生，保障設(shè)備安

全長(zhǎng)周期運(yùn)行，為實(shí)施危險(xiǎn)化學(xué)品過(guò)程安全管理奠定基礎(chǔ)。

GB/T44692《危險(xiǎn)化學(xué)品企業(yè)設(shè)備完整性》的實(shí)施是以管理體系為準(zhǔn)則，以技術(shù)應(yīng)用為支撐，以績(jī)

效指標(biāo)為評(píng)價(jià)，以信息系統(tǒng)為載體，共同實(shí)現(xiàn)危險(xiǎn)化學(xué)品企業(yè)設(shè)備完整性管理的建立、實(shí)施、保持和持

續(xù)改進(jìn)。GB/T44692《危險(xiǎn)化學(xué)品企業(yè)設(shè)備完整性》擬由4個(gè)部分組成。

——第1部分：管理體系要求。目的在于規(guī)定組織環(huán)境、領(lǐng)導(dǎo)作用、策劃、支持、運(yùn)行、績(jī)效評(píng)價(jià)、改

進(jìn)等設(shè)備完整性管理體系要素的基本內(nèi)容。

——第2部分：技術(shù)實(shí)施指南。目的在于提供設(shè)備分級(jí)評(píng)價(jià)、風(fēng)險(xiǎn)定級(jí)、缺陷分類、可靠性評(píng)價(jià)與

壽命預(yù)測(cè)、腐蝕監(jiān)檢測(cè)及風(fēng)險(xiǎn)評(píng)估、動(dòng)設(shè)備監(jiān)測(cè)診斷等設(shè)備完整性管理關(guān)鍵支撐技術(shù)的指導(dǎo)。

——第3部分：績(jī)效指標(biāo)設(shè)置與計(jì)算方法。目的在于制定設(shè)備完整性管理關(guān)鍵績(jī)效指標(biāo)（KPI）的

設(shè)置原則、制定程序、各專業(yè)指標(biāo)設(shè)置與計(jì)算、指標(biāo)分解與實(shí)施、指標(biāo)統(tǒng)計(jì)與分析等方面的技

術(shù)要求。

——第4部分：信息化技術(shù)規(guī)范。目的在于制定設(shè)備完整性管理信息系統(tǒng)的系統(tǒng)架構(gòu)、技術(shù)架構(gòu)、

應(yīng)用架構(gòu)、功能設(shè)計(jì)、系統(tǒng)配置等方面的技術(shù)規(guī)范。

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GB/T44692.1—2024

危險(xiǎn)化學(xué)品企業(yè)設(shè)備完整性