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Withtherapiddevelopmentofindustry,environmentpollutionisbecomingmoreInordertoadapttotheneedsoftheconstructionofurbanenvironmentalsanitation,clearintimethecity,development,hasbecomeanimportanttopicofthesetbeforeus.Thedevelopmentofurbanizationinourcountry,theincreaseoftheroadtotherequirementsofenvironmentalprotectionandimprove,whichmakesthesanitatiotheroad,guardrailandpurifyairyaction,isoneoftheimportanturbanenprotectionequipment.Thecurrentdomesticproductionofhighpressurecleaningcarbackwardintechnology,therearperformancewhileissuperior,butthepriceisexpenexchange,itisnotthesolutiontothehighpressurecleaningcarshasbecomeChina'surbanenvironmentalprotectimportantproblemtobesolved.Itnotonlywithindependentintellectualpropertyrights,andcanimprovethedesignlevelofsanitationvehiclesinChinatodevelopandmanufactHighpressurecleaningcarsmainlybythepowersystem,watersystesystemforcleaningthecartowalkandwaterpumpsprovidemotivation.Watersystemmainlybythehighpresscomponents,waterthroughthepumppressurecanimproveafterto8MP,forpressurejetsprayingtoroad,effectivelyflushthesanddust.Hydraulicsystemmainlybythehydraulicpumpandmotorandandvalvesetandothervehicletowalkandinjectionaction.Electriccontrolpartbdisplaycontrolpaneletc.InthispaperthedevelopmentofhighpressurecleaningcarmaintechnicalparametersareasTheratingcapacity;Engineoutputpower45KW;Thebiggestwaterspraywisnotlessthan3m;Sprayworkforvehiclespeed5km/lessthan8MP;Totalnumberofnozzle21;Waterpumpwaterlargestamount652powerdistributio2.1thebasicprincipleofthepowertransmissionandschemeselectionHighpressurecleaningcaraccordingtothefunctionoftherealizationofthedividedintotwokindsofstate:anormalworkisdrivingcondition,highpressurecleaningthecarandgeneralatthesamecar,iswateringoperationsstate,thestateinthevehiclewithvhighpressurewatersprayhomework,cleaningtheroad.Duetothehighpressurecleaningthecarneeddrivinganddriventwoaspectsofthepumppower,sothedynamichowtoprovidedesignistoconsiderwhentheAthomeandabroadandusuallyusethepowerdistributionsolutionsoneistoadoptdoubleconfigurationoftheenginepowertransmissionsystem,ismaenginevehiclesnotalter,transmissionsystemwillnotindependenceinvehiclesoutsidethesystemofpowerauxilisystemforhighpressurepumpprodisadvantageisasthevehicleinthewalessthan10km/h,thistimethemainenginecanpowerallocationisnotreasonable,canproducefuelandpowerwaste,andoccupythespaceofviceenginebody,lessthewaterstoragevolume,vicevehicleengineinstallationaddednewvibrationnoisesources,theinfluencethestabilityoftheAnotherplanistousethevehicleenginevehicletransmissionsyshydraulicsystemprovidethepower,throughthepointswithFenDongXiangaction,inthetransferroad,drivenbythemainengineFenDongXiangtodrivingaxledifferentials,highspeedmovemthemainengineFenDongXiangtohydraulicsysteplaytotheenginepower,makethevehicleinthewaterspworkingathighspeedratingoftheworkofthestate,notonachieveurbanenvironmentalprotectionrequirement.Thevehireasonable,vehicleweightoflow,waterstoragesengineconfigurationisamorereasonableconfiguration,sothispaperpowerintToensurethehighpressurepumpprovideoftheinjectionpressureisconstant,drivethehydraulicloopquantitativehydraulicpumpmustworkincratingoftheworkofthestate,watersprayoperationsvehicleofthespeedandtheroadofinjectioneffectisalsonottochangeabouttheamountofdriving,sodrivethevariablepumpwillworkinconstantspeedratingoftheworkofthestate,theconsumptionofdrivingpoweralsoforsettingvalue.Thus,whentheenginepowerto2.3newsingleaxisFenFenDongXiangpowerdistributionisthecoreofthesystem,thetraditionalthoughtofdesignFenDongXiangusuallyadoptstwotothreeaxisstructureofpowerdistribution.Thispaperintroducesthedesignofnewlighthigh-pressurecleaningvehicleUSESthechassisisisuzuNKR55LLAlightchassisoftheFenDongXiangsizestoolthecharacteristicsofthepowerdistributionsdevelopmentofthesingleshaftdriving,theFenDongXianggreatThehydrauliccontrolsysmeeting,andthemainvariablepump,thhydrauliccylinder,cooler,integratefunctionoftherealizationoftheperspective,hydraulicsystembyhydraulicmotordrivetravelsystemandhydraulicpressuremotord3.1hydraulicmotordrivedriThevariablepump,hydraulicmotorandthecorrespondinghydrhydraulicsubsystem,awalkforthesystemforoilpump,andquantcoaxialconnected.Thissystemconsistsofintegratedcontrolvalvestorealizethecontrolofhydraulicpumpandhydraulicsystem.Thevariablepumpandmotorselection,accordingtothebasicpowertodeterminethevalue.3.2hydraulicmotordrivewatersHydraulicmotordrivewaterspraysystembyquantitativepump,quantitativehydraulicmotor,waterpump,reliefvalve,cooler,filterandhydrauliccylinderandstackedvalvesgroupetc.Forthehydrauliccylinderandsforthecontrolofwatersprayframtank,passesthroughtoreturntocoolerwater.tankflowofwateroutofthepumpwillimproveafterwaterpressureto8MP,formhighpressurejetsprayingtotheroad.Thehighpressurepumprationalselectionofengineefficiency,thebestutilization,bestflushefficiencyhavneedaccordingtothedesignrequirementsandengineparameters,suchadeterminethehigh-pressurepumppower,speedandtheparameterssuchaspumppressureatwork.Watersystemdesignofthemainproblemsincludingthefollowing4.1thetelescopicmulti-degree-of-freedomwatersprayframeWatersprayframeisinjectionsystemofactuators,installedinhighpressurecleaningcarhead,highpressurewaterspraynozzleintheframewidthofthejetwash,designthenewhydraulicconinstallanozzletwooftherearprotrudingfromthefrontofthecar,andthenozzleintoastraightline,andthehighpressurewaterjetto;Aftercompletionofthenozzletuberetractside.Watersprayhydraulicsystem,alsodesignsofthemechanica4.2waterspraysystemparametersoptHighpressurecleaningthecaristhepurposeofthequalityoftheroadsurfdesigntoconsiderwhenimportantquestion,alsoisthepaststudiestheproblemofnopointtoconsider.Theeffectofroadsurfacecleaningandmanyparameters.Incinjectionheight,theshapeofthenozzle,injectionpressure,injectionAnozzlediffusionAngle,distanceofthenozzle.Throughalotofthetheoreticalandexperimentalresearch,todeterminetheheightoftheinjectionpresAngle,thewidthofthejet,thenozzleofthediffusionAngleofpavement,washthebestresults,thewashrateinabove,cleanunitareaofthepavement,theconsumptionofwaterandenergy,reachedthebestmatchingvalue.Electroniccontrolsystemtorealizetheworkingstateofthevehicledisplay,display,hydraulicdisplay,watertankworkingstatusdisplay,hydraulicsystemrunningtimerecordthewholesystemUSESmodulardesign,thecontrolpanelintegraproperplace,facilitatetheoperatorcontroloperaThewatertankofthemonitoringandforecastofelectriccontimportantlink,mustbestrictlycontrolled.Taftercoolingtoenterhighpressurepumpandsohaveawatertankmustotheamountofwater.Inthethedesignofthemagneticlevitataccuratelymeasurethelevelofheight.Controlsystemmainlyincludingoperationbox,thepowerswitchhandlehandle,watersprayhandleadjustablecontrolhandletoandfropedals.Thedesignofthecontrolsystem,thearrangstructure,thehandlepositionoiltank,waterpump,FenDongXpumpandhydraulicpressuretankparallelisdecoratedinthecabinandwatertanksobetweenbothsidesputhingeddooroutsideusing,openconvenient,conmaintenanceinspection.Watertankusestainlesssteelstrucdecorationsidewaiandskirtedge.FenDhydraulicoiltankinwaterpump,transmissionandthesecondtransmissiobetween.VehicleusedUnigraphicssoftwarefor3dsdesignofthevehicleassemblyfunctionofvirtualassembly.Thedevelopmentofnewhighpressurecleaningcar,inordertoimprovetheconfigurationofthepowerdistributionway,givefullplaytothewatersprayoperationsofenginepower,improvingthepressureofspraywater;Andthepavementflushtheinfluenceontheeffectofparametersareoptimized.Thepowerdistributioresearchaspectssuchasroadflusheffectforseveranewhighpressurecleaningcar,prototypetesteachindex,throughtoreserverequirements.Highpressurecleaningthedevelopmentofcountry'shighperformancehigh-pressurecleaningthecarindepend新型高壓清洗車(chē)種重要設(shè)備。目前國(guó)內(nèi)生產(chǎn)的高壓清洗車(chē)技術(shù)落后,存在許多問(wèn)題;國(guó)外的清車(chē)輛的自主設(shè)計(jì)開(kāi)發(fā)及制造能力°成。本文開(kāi)發(fā)的高壓清洗車(chē)主要技術(shù)參數(shù)如下:額定容量;發(fā)動(dòng)機(jī)輸出功率45KW;最大噴水寬度不小于3m;噴射工作時(shí)車(chē)輛行駛速度為5km/h;噴射水壓不小于8MP;噴嘴總數(shù)21個(gè);水泵最大噴水量65km/h。2動(dòng)力分配及切換系統(tǒng)駛和驅(qū)動(dòng)水泵兩方面的動(dòng)力,所以該動(dòng)力如何提供是設(shè)計(jì)時(shí)需要考慮的首要問(wèn)傳動(dòng)系統(tǒng),即車(chē)輛主發(fā)動(dòng)機(jī)不作改動(dòng),傳動(dòng)系統(tǒng)也不作改動(dòng),使用一臺(tái)獨(dú)立于車(chē)輛動(dòng)力系統(tǒng)之外的輔助發(fā)動(dòng)機(jī)驅(qū)動(dòng)液壓系統(tǒng)為高壓水泵提供動(dòng)力。該方案的優(yōu)點(diǎn)是結(jié)構(gòu)簡(jiǎn)單,價(jià)格較低,缺點(diǎn)是由于車(chē)輛在噴水工作時(shí)低速行駛,其速度小于10km/h,此時(shí)主發(fā)動(dòng)機(jī)不能工作在最佳工作點(diǎn),使功率分配不合理,會(huì)產(chǎn)生燃料和功率的浪費(fèi),同時(shí)副發(fā)動(dòng)機(jī)占據(jù)車(chē)身的空間,相對(duì)減少了車(chē)輛的蓄水體積,副發(fā)動(dòng)機(jī)的安裝增加了新的振動(dòng)噪聲源,影響整車(chē)的穩(wěn)定性。另外一種方案是采用車(chē)用主發(fā)動(dòng)機(jī)為車(chē)輛傳動(dòng)系統(tǒng)和液壓系統(tǒng)提供動(dòng)力,通過(guò)分動(dòng)箱的分動(dòng)作用,在轉(zhuǎn)移行駛時(shí),動(dòng)力由主發(fā)動(dòng)機(jī)經(jīng)分動(dòng)箱到后橋差速器,車(chē)輛高速運(yùn)動(dòng);在噴射作業(yè)行駛時(shí),動(dòng)力由主發(fā)動(dòng)機(jī)經(jīng)分動(dòng)箱傳到液壓系統(tǒng),一方面控制作業(yè)行駛速度,另一方面驅(qū)動(dòng)水泵噴水。該方案與前述方案相比較,其優(yōu)點(diǎn)在于,充分發(fā)揮了發(fā)動(dòng)機(jī)的功率,使車(chē)輛在噴水作業(yè)時(shí)仍可以工作在高轉(zhuǎn)速的額定工作狀態(tài),不但節(jié)省了一臺(tái)發(fā)動(dòng)機(jī),降低了燃油消耗,同時(shí)發(fā)動(dòng)機(jī)尾氣排放指標(biāo)更有利于達(dá)到城市環(huán)保要求。整車(chē)的結(jié)構(gòu)更加合理,車(chē)輛的自重較低,蓄水空間相應(yīng)增加。綜上所述,單發(fā)動(dòng)機(jī)配置是一種更為合理的動(dòng)力配置方案,所以本文在新型高壓清洗車(chē)的設(shè)計(jì)中,采用了單發(fā)動(dòng)機(jī)的設(shè)計(jì)方案。2.2功率的合理分配為保證高壓水泵提供的噴射壓力恒定,驅(qū)動(dòng)該液壓回路的定量液壓泵必須工作在恒轉(zhuǎn)速的額定工作狀態(tài),噴水作業(yè)時(shí)車(chē)輛的行駛速度與路面的噴射效果有關(guān),也是不可改變的量,所以驅(qū)動(dòng)行駛的變量泵也要工作在恒轉(zhuǎn)速的額定工作狀態(tài),行駛消耗的功率也為定值。因而,作業(yè)時(shí)需要的發(fā)動(dòng)機(jī)功率為定值。2.3新型單軸分動(dòng)箱的設(shè)計(jì)分動(dòng)箱是動(dòng)力分配系統(tǒng)的核心部分,傳統(tǒng)思想設(shè)計(jì)的分動(dòng)箱通常采用二到三軸結(jié)構(gòu)進(jìn)行動(dòng)力分配。本文設(shè)計(jì)的新型輕型高壓清洗車(chē)采用的底盤(pán)是五十鈴NKR55LL輕型底盤(pán),用傳統(tǒng)結(jié)構(gòu)的分動(dòng)箱尺寸偏大,無(wú)法滿足尺寸要求。根據(jù)動(dòng)力分配系統(tǒng)的特點(diǎn),自主設(shè)計(jì)開(kāi)發(fā)了單軸傳動(dòng)的分動(dòng)箱,大大減小了分動(dòng)箱的尺寸,使車(chē)身結(jié)構(gòu)更加緊湊。3液壓系統(tǒng)液壓控制系統(tǒng)是噴水作業(yè)時(shí)各個(gè)動(dòng)作得以實(shí)現(xiàn)的關(guān)鍵,主要由變量泵、定量泵、驅(qū)動(dòng)馬達(dá)、液壓缸、冷卻器、集成控制閥塊、過(guò)濾器等組成。從實(shí)現(xiàn)的功能上來(lái)看,液壓系統(tǒng)由液壓馬達(dá)驅(qū)動(dòng)行走系統(tǒng)和液壓馬達(dá)驅(qū)動(dòng)噴水系統(tǒng)兩個(gè)子系統(tǒng)3.1液壓馬達(dá)驅(qū)動(dòng)行駛系統(tǒng)、液壓馬達(dá)和相應(yīng)的液壓回路構(gòu)成了液壓行走子系統(tǒng),為系統(tǒng)的補(bǔ)油泵,與定量泵同軸連接。該系統(tǒng)由集成控制閥塊實(shí)現(xiàn)對(duì)油路和液壓泵的控制。變量泵及馬達(dá)的選型,基本根據(jù)前述的功率值來(lái)確定。液壓馬達(dá)驅(qū)動(dòng)噴水系統(tǒng)由定量泵、定量液壓馬達(dá)、水泵、溢流閥、冷卻器、過(guò)濾器和液壓缸及疊加閥組等組成。為液壓缸和疊加閥組共同組成,用于控制噴水架的升降、伸縮等動(dòng)作。液壓油返回油箱時(shí),經(jīng)過(guò)水冷卻器冷卻。4水噴射系統(tǒng)水系統(tǒng)是高壓清洗車(chē)的核心部分主要由高壓水泵、噴水架、噴嘴、噴槍及閥等組成。水箱流出的水經(jīng)水泵后將水壓提高到8MP,形成高壓射流噴射到路面。高壓泵的合理選取,對(duì)發(fā)動(dòng)機(jī)效率的最佳利用、最佳沖洗效率都有重要的影響,需要根據(jù)設(shè)計(jì)要求及發(fā)動(dòng)機(jī)參數(shù)等來(lái)確定高壓泵的功率、工作轉(zhuǎn)速和泵壓等參數(shù)。水系統(tǒng)設(shè)計(jì)中的主要問(wèn)題包括以下兩個(gè)方面。4

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