供應商質量審核檢查表.xls

第 1 頁 共 21 頁 檢檢查查表表 供供應應商商質質量量審審核核 Checklist supplier audit 供應商名稱 supplier name 產品型號 part no 審核日期 audit date 1 平平面面布布置置圖圖和和過過程程流流程程圖圖 Plant Layout and Process Flow Diagram NO NO 文文 件件 要要 求求 document questions 評評價價 evaluate 記記錄錄 comments 1 1是否有最新版平面布置圖 is there a dated copy of the current floor plan readily available 1 2 平面布置圖上是否有所有裝配 生產和檢測崗位 原材料 半成品 成品的區(qū)域劃 分 does the floor plan identify the following all required assembly process and inspection stations locations for all raw material work in process WIP and finished product 1 3流程圖是否是最新版本的并標注有日期 are process flowcharts dated and current 操操 作作 要要 求求 implementation process questions 1 4生產過程中 材料和產品流動是否與過程流程圖一致 does the actual material and production flow follow the process flowchart 2 設設計計和和過過程程FMEA design and process FMEA NO NO 文文 件件 要要 求求 document questions 評評價價 evaluate 記記錄錄 comments DFMEA 含含有有設設計計職職責責 DFMEA if supplier is design responsible 2 1DFMEA的零件編號 修訂版本 原始日期和審定日期是否正確 does the DFMEA have the correct Part Revision Level Orig Date and Rev Date 第 2 頁 共 21 頁 檢檢查查表表 供供應應商商質質量量審審核核 Checklist supplier audit 供應商名稱 supplier name 產品型號 part no 審核日期 audit date 2 2DFMEA是否包括了顧客的所有性能要求 外觀標準 特殊特性和安全要求 does the DFMEA include all functional specifications appearance specifications SCs and Safety Requirements as defined by customer drawings 2 3是否對每個失效模式的RPN都進行了計算 并對RPN值高的采取了建議措施 are there RPN calculations for each failure mode and recommended actions for high RPNs PFMEA 2 4PFMEA是否按圖紙的規(guī)定包括了所有顧客和內部要求的特殊特性和安全要求 does the PFMEA include all customer and interal Scs and Safety Requirements as defined by customer drawings and interal requirements 2 5是否對每個失效模式的RPN都進行了計算 并對RPN值高的采取了建議措施 are there RPN calculations for each failure mode and recommended actions for high RPNs 2 6PFMEA是否與流程圖一致 Does the PFMEA follow the process flow 3 控控制制計計劃劃 Control Plan NO NO 文文 件件 要要 求求 document questions 評評價價 evaluate 記記錄錄 comments 3 1控制計劃是否有正確的產品編號 修訂號 原始日期和修訂日期 Does the Control Plan have the correct Part Revision Level Orig Date and Rev Date 3 2控制計劃是否是否與流程圖一致 第 3 頁 共 21 頁 檢檢查查表表 供供應應商商質質量量審審核核 Checklist supplier audit 供應商名稱 supplier name 產品型號 part no 審核日期 audit date Does the control plan follow the process flowchart 3 3 控制計劃內是否包括了 進料檢驗 過程檢驗和控制 出廠檢驗以及返工 返修要求 Does the Control Plan include the following Incoming Inspection In process Inspection 2 receiving inspection and or testing sampling basedon performance 3 2nd or 3rd party assessments or audits ofcoupled with records of acceptable quality performance 4 part evaluation by accredited laboratory 4 6 在所有要求的檢驗和試驗完成或必要的報告收到和驗證前 不得將產品放行 除非 有可靠追回程序時才可放行 第 5 頁 共 21 頁 檢檢查查表表 供供應應商商質質量量審審核核 Checklist supplier audit 供應商名稱 supplier name 產品型號 part no 審核日期 audit date does the supplier hold product until the required inspections and tests have been completed or necessary reports have been received and verified except for release under positive recall 4 7供方是否只在文件或控制計劃中所有要求的各項活動已圓滿完成后 產品才發(fā)出 does the supplier assure that no product is dispatched until all activities specified in the document and or control plan have been satisfactorily completed 4 8 在控制計劃和 或文件化程序中是否具體規(guī)定了標識 如 蓋章 標簽 貯存位置等 is the identification specified in the control plan and or documented procedures e g stamp marks tags storage location 4 9 在生產過程中是否提供文件表明 只有通過了檢驗和 或試驗的材料才能提供給顧客 are there provisions in the process that only material that has passed the inspections and or test can be provided to the customer 操操 作作 要要 求求 implementation process questions 4 10 是否在整個生產過程中都保持了產品適當的檢驗和 或試驗狀態(tài)的標識 is inspection and or test status suitably identified throughout the production process 4 11 是否按文件和 或控制計劃的要求對產品進行檢驗 試驗 is product inspected tested as required by documented procedures and or the control plan 4 12 最終檢驗和試驗是否根據文件和 或控制計劃的要求進行 is final inspection and testing conducted in accordance with documented procedures and or the control plan 第 6 頁 共 21 頁 檢檢查查表表 供供應應商商質質量量審審核核 Checklist supplier audit 供應商名稱 supplier name 產品型號 part no 審核日期 audit date 4 13 對返工和返修品是否重新進行了檢查 is the procedure to re qualify all reworked repaired material being followed 4 14 是否進行了作業(yè)準備驗證 使用的是哪一種 末件比較 首件檢查 are job setups verified whenever a setup is performed Which is used Last off part comparison or first part check 4 15 供方是否保存了所有檢驗和試驗的記錄 does the supplier maintain adequate records of all inspections and tests 4 16 檢驗和試驗記錄是否清楚的表明產品是否已通過了檢驗和 或試驗 do inspection and test records clearly show whether the product has passed or failed the inspection and or test 4 17 記錄是否標明負責合格產品放行的授權檢驗者 do the records identify the inspection authority responsible for the release of the product 4 18 必須按要求的頻次對所有產品進行全部檢驗和功能驗證 按顧客的工程材料及性能 標準 其結果必須可供顧客評審 A layout inspection and a functional verification to applicable customer engineering materal and performance standards shall be performed for all products at a established frequency results shall be available for customer review 5 產產品品規(guī)規(guī)范范與與圖圖紙紙 Product Specifications 7 Step 5 Phase etc 9 4 是否建立并實施了關于不合格 可疑的材料 產品的標識 記錄 評價 隔離和處置的 程序文件 are procedures established and implemented to address nonconforming suspect material or product regarding identification documentation evaluation segregation when practical disposition 9 5是否對所有不合格的 可疑的材料或產品和隔離區(qū)提供可視標識 is visual identification of any nonconforming material or product and quarantine areas evident 9 6是否清楚地定義出評審和處置不合格 可疑產品的職責與權限 are there clear definitions for responsibilities for review and disposition of nonconforming and suspect product 9 7是否對不合格品進行量化和分析 建立優(yōu)先減少計劃并跟蹤計劃的實施進展情況 is nonconforming product quantified and analyzed and is a prioritized reduction plan in place 9 8是否所有不合格都被記錄并進行收集和缺陷分析 are all nonconformances products recorded collected and defect analyzed 9 9在工作場所是否易于得到返工指導書 并為相關人員所使用 are the repair rework instructions accessible and utilized by the appropriate personnel 9 10是否記錄了讓步接受和返修產品的實際狀況 第 15 頁 共 21 頁 檢檢查查表表 供供應應商商質質量量審審核核 Checklist supplier audit 供應商名稱 supplier name 產品型號 part no 審核日期 audit date are accepted nonconformities and repairs documented to record the actual condition of the product 9 11 供方是否確保在收到顧客授權之后才發(fā)運不合格的材料 does the supplier ensure that customer authorization is received prior to shipping nonconforming material 9 12 發(fā)運的經授權的不合格材料是否在每個包裝箱上都有適當的記錄 is material shipped on an authorization properly identified on each shipping container 10 預預防防性性維維護護計計劃劃 Preventive Maintenance Plans NO NO 文文 件件 要要 求求 document questions 評評價價 evaluate 記記錄錄 comments 10 1 生產的設備 工裝 量具 是否有清單 Is there a list of tooling equipment and fixtures used for product 10 2 所有工裝 量具和主要設備是否都有包括在預防性維護計劃中 All tooling gages and capital equipment are included in the PM programs 10 3 所有設備 工裝和量具是否與清單相一致 Is all equipment gauging and tooling the same as will be used in production 10 4 所有工裝 量具和主要設備是否都被清晰地標識 Are all tools equipment and fixtures clearly identified 10 5 所有設備和工裝都存在文件化的預防維護計劃 第 16 頁 共 21 頁 檢檢查查表表 供供應應商商質質量量審審核核 Checklist supplier audit 供應商名稱 supplier name 產品型號 part no 審核日期 audit date A documented Preventive Maintenance plan exists for all equipment and tooling 10 6 The PM plan includes 預防性維護計劃包括 Setup the maintenance items for machines tools and other equipment 制定機器 工裝和其 它設備的維護項目 A schedule of planned maintenance including maintaining period 包括時間周期的維護計劃 表 A schedule of planned maintenance including responsible party 維護計劃表包括責任部門 Maintenance instructions based on manufacturers recommendation or part performance 建立 在制造商的建議和零件性能基礎上的維護指導書 10 7 標識關鍵設備并制定應急計劃以防止由于設備的故障對顧客造成損失 Key equipment has been identified and contingency plans are in place that will protect the customer form loss of production due to failure of this equipment 10 8 是否有關鍵設備備件清單 是否存有關鍵生產設備的零配件 is there a key equipment replacement parts list and is the replacement parts for key equipment is available 操操 作作 要要 求求 implementation process questions 10 9 預防性維護系統(tǒng)是否得到實施 Is the preventive maintenance system being followed 10 10 是否能對易損件充分保證其可得性 Is there an adequate supply of perishable tooling available in house 10 11 所有好的樣品和壞的樣品是否都被列入了預防維護計劃 第 17 頁 共 21 頁 檢檢查查表表 供供應應商商質質量量審審核核 Checklist supplier audit 供應商名稱 supplier name 產品型號 part no 審核日期 audit date Are all Master Good Master Bad samples on the Preventative Maintenance schedule 11 檢檢測測量量具具的的評評價價 Gage set up sheets operation instructions 14 3 特殊特性 工序 的控制是否有明確的規(guī)定 are controls of special characteristics processes is defined 14 4 是否按規(guī)定的要求對特殊特性 工序 進行控制 are the special characteristics processes controlled with the defined requirements 14 5 所有要求進行SPC控制的特性的SPC參數是否可得到 所有要求的過程能力是否被 滿足 Is SPC Data available for all required SPC controlled characteristics and is the required process capacity meet 15 最最終終總總結結及及個個人人意意見見 Final summary and personal opinion 評評 分分 準準 則則 評評 價價 得得分分 Subcontractor is not familiar with the requirements of the core competency 0 Subcontractor is knowledgeable of the requirements of the core competency but has no evidence of source documentation planning or implementation 1 Subcontractor is knowledgeable of the requirements and skilled in the use and implementation