輪胎工業(yè)原材料的綠色發(fā)展趨勢PPT課件

1、輪胎工業(yè)原材料的綠色發(fā)展趨勢輪胎工業(yè)原材料的綠色發(fā)展趨勢陳志宏陳志宏北京橡膠工業(yè)研究設計院北京橡膠工業(yè)研究設計院2011.10 杭州杭州 表表12011-2015年國內汽車輪胎需求測算（按年國內汽車輪胎需求測算（按汽車增長汽車增長10 %A方案）方案）年份乘用胎/萬條輕卡胎/萬條載重胎/萬條合計/萬條總量配套維修總量配套維修總量配套維修20111535062109140251314951018648013085172243432012169766830101462844158512597944158463602776420131876275101125246281750287893721740

2、7632327622014207278265124623704191517891092019209000353512015228779090137874199211520841255221001045239628年均增長率10.499.9910.8213.699.0619.6117.9712.5619.2312.95表表22011-2015年國內汽車輪胎需求測算（按年國內汽車輪胎需求測算（按汽車增長汽車增長20 %B方案）方案）年份乘用胎/萬條輕卡胎/萬條載重胎/萬條合計/萬條總量配套維修總量配套維修總量配套維修20111604467759269273214251307729615605736

3、26072201218696813010568346618801586908418967188312462013219119755121564174225519191120822808928372932014258001170514095621337052508137282736109924574120153049514045164506221325029711671632761344053432年均增長率17.4219.9915.4022.8622.8922.8323.020.3823.7219.65乘用胎需求量接近美國水平，但載重胎遠高于美國表表32015年輪胎需求量匯總年輪胎需求量匯總輪

4、胎類別需求量/萬條其中子午線輪胎/萬條子午化率/%備注汽車輪胎乘用胎22877-3049522877-30495100含SUV,MPV車輪胎輕卡胎4199-62212519-373360載重胎12552-1671611297-1504490公制低斷面無內胎占60%,6778-9026萬條小計39628-5343236693-4927291-92工程機械輪胎各類小計105342340其中巨型工程機械輪胎33100農業(yè)輪胎500080016國內需求總計45661-5948937917-5049782-85出口輪胎15000-1900013799-1748592約占總產量25%合計60681-784

5、8951716-6798285-86表4 2015年輪胎耗膠需求測算 （按（按A方案）方案） 萬噸輪胎類別 子午胎 斜交胎 外胎合計單胎平均耗膠 kg/條總耗膠SR%SR量單胎平均耗膠 kg/條總耗膠SR%SR量累計NRSRSR%載載重重24.0271.131540.6718.022.59409.04293.72244.0149.7117乘用5.6128.115570.46-128.1155.2570.4654輕卡8.020.165010.086.010.07454.5330.2315.6214.6148工程160.067.681510.1560.0364014.4103.6879.1324.

6、5524.0農業(yè)40.032.005016.005.021.006012.6053.0024.4028.6054.0出口8.4115.914956.8012.014.41456.49130.3267.0363.2949總總計計12.3634.9932204.1611.4108.774547.06739.06487.84251.2234.0占總總耗膠比%86（NR）888114（NR）1219100100100表5 2015年輪胎耗膠需求測算 （按（按B方案）方案） 萬噸輪輪胎胎類類別別子午胎子午胎 斜交胎斜交胎外胎合計外胎合計單胎平均耗單胎平均耗膠膠 kg/條條總耗膠總耗膠SR%SR量量單胎平

7、單胎平均耗膠均耗膠 kg/條條總耗膠總耗膠SR%SR量量累計累計NRSRSR%載載重重24.0361.061554.161830.104012.04391.96324.9666.2017乘乘用用5.6170.775593.92-170.7776.8593.9255輕輕卡卡8.029.865014.936.014.93558.2144.7921.6523.1452工工程程160.067.681510.1560.0364014.4103.6879.1324.5524.0農農業(yè)業(yè)40.032.005016.005.021.006012.6053.0024.4028.6054.0出出口口8.4115.

8、914956.8012.014.41366.49130.3267.0363.2949總總計計11.89777.2832.3245.9611.7116.4447.053.74893.72594.02299.7033占總總耗膠比占總總耗膠比%87（NR）908213（NR）118100100100表6 河北泰斗合成材料廠螯合改性技術表7 青島改性劑的改性效果表8 表9 IR替代NR的初步方案（2015年） 輪胎類別NR總耗量（萬噸）IR應用部件平均單耗IR公斤/條IR總耗量（萬噸）IR替代NR比例 （%）斜交胎62.70胎面胎體20%，IR替代NR2.259.3614.9載重子午胎306.90胎圈

9、鋼絲膠膠芯膠100% IR替代NR0.9013.544.4半鋼乘用子午胎91.78聚酯簾線膠70% IR替代NR0.8024.4026.6合計461.3847.310.3白炭黑（7000GR） 010 30 50 70炭黑（N234） 70 60 40 20 0 門尼粘度（ML1+4100） 74 76 75 81 90 60tg 0.250 0.223 0.195 0.155 0.123 0tg 0.54 0.578 0.599 0.593 0.610 滾動損失（J/rev） 3.00 3.33 2.60 2.07 1.90 側力系數 0.83 0.86 0.92 0.95 1.00 磨耗（

10、g/km） 0.489 0.504 0.621 0.717 0.754表12 不同白炭黑用量在SSBR中的性能MGCYVS生膠SBR100BR60/NR40SBR70/NR30SBR100SBR100SBR100炭黑/份9166786877白炭黑/份684350060增塑劑*/份27.519.317.436.826.552.5含膠率/%47.9754.7956.5445.6548.9442.67表13 165/70R13MGBCYF生膠SBR100BR50/NR50SBR100SBR80/NR20SBR80/NR20SBR60/NR40炭黑/份681816135447白炭黑/份04251651

11、510增塑劑*/份20.216.825.026.420.415.7含膠率/%52.1955.2252.1647.7951.5455.99MGBCPT生膠SBR90/BR10SBR80/BR20BR80/BR20SBR60/NR40SBR80/NR20SBR100炭黑/份151652151366白炭黑/份55642060536增塑劑*/份17.425.123.525.116.026.1含膠率/%51.0447.7749.5648.7653.3049.55MGPKHV生膠SBR100BR65/NR36SBR100SBR100SBR100SBR70/NR30炭黑/份7163943607.5白炭黑/份

12、606533352057.5增塑劑*/份31.335.526.333.943.921.7含膠率/%49.0445.1349.8046.1743.3751.81MGBCYFH生膠SBR100SBR100SBR100SBR100SBR100SBR/80/NR20SBR80/NR20炭黑/份77411449641156白炭黑/份21396436155924增塑劑*/份47.741.724.035.338.726.036.3含膠率/%39.9944.4148.6844.9145.0050.3945.40MGCPDY生膠SBR100SBR100SBR70/NR30SBR100SBR100SBR100炭黑/份7326411660白炭黑/份655174366217增塑劑*/份28