產(chǎn)品缺陷對(duì)照表

1、產(chǎn)品缺陷對(duì)照表Toy English & Chinese Comparison膠水多Over glue漏水Leaking膠水少Under glue走料不到Short shot螺絲未上盡Screw unfasten縮水Shrinkage膠水霞氯Gassing裝配不良Poor assembly離隙Gap on螺旋甩Screw come off熱封不良Poor heat sealing擦花Abrasion mark溶合不良Poor hot melting燒焦Burn mark熱貼不良Poor heat sticking螺絲批鋒Screw burst氣壓不良Poor cold sticking

2、甩掉Came off不能移動(dòng)Can not move雜色Contamination mark合金有冷紋Cold mark斑點(diǎn)Mottle mark氣泡壓煉Air bubble刮痕Cut mark不能保持位置Cannot hold position刮花Scratch mark不能開(kāi)Cannot open凹痕Dent mark不能關(guān)Cannot close頂針痕Ejector mark不能滾動(dòng)Cannot free roll外來(lái)雜物Foreign materials輪不能順轉(zhuǎn)Cannot free wheel外來(lái)頭發(fā)Foreign human hair搪膠植毛不良Poor flocking外來(lái)液體

3、Foreign liquid凹痕Sink mark夾水紋Flow lineVoid折痕Fold mark走料/、到Undershot折紋Fold line無(wú)功能No-function披鋒Excessive flash問(wèn)謁功能Int remittent function水口Gate問(wèn)謁性無(wú)功能Int non-function機(jī)油Grease mark某一功能不良Mal-function油漬Oil mark某一間歇性功能不 良Expose Int mal-function污漬Dirt mark功能不良Poor function膠水漬Glue mark彎曲Bend=Bent牙松Gear loose折

4、曲Warp age/wrinkle滑牙G ear smooth破,爛Broken塑料不純Impure plastic裂Crack貼紙翹起Label peel off熨/熨金不良Poor hot stamp超聲不良Poor sonic weld模線移位Part lint misalignment超聲壓花Nest mark裝配件厚度不對(duì)稱Uneven wall thickness配件裝不對(duì)稱Halves misalignment裝配錯(cuò)誤Wrong assembly火模線Part line脆Brittleness螺絲生銹Screw rust水口料Degraded material水口未清Gate r

5、emnant溶劑印Solvent mark車(chē)縫太疏Low dense stitch超聲紋Weld line縫子口水外露Seam allowance發(fā)白White mark縫口爆開(kāi)Seam open夾水痕Flow mark車(chē)骨不良Poor mar rowing頂白Stress mark漏車(chē)骨Missing mar rowing透明度不良Poor transparency跳針Jumping stitches第1頁(yè)共8頁(yè)水印Water mark針孔Stitching hole壓煉問(wèn)題Molding condition縫邊皺起Pucker搪膠/、良Poor roto casting公仔衫不合身Outf

6、it unfit沙梨皮搪膠Pear skin灰車(chē)靴痕Sewing machinery mark太軟Too soft余肖織花/、良Poor embroidery太硬Too hard線未剪Untrimmed thread鉗痕Clamp mark長(zhǎng)線Long loose thread合金壓煉不良Poor die-cast剪栽不良Poor cutting布料玩具Soft toy形狀/、對(duì)稱Uneven shape公仔衫濕Outfit wet車(chē)縫不良Poor sewing公仔衫縮水Outfit shrinkage縫合不良Poor stitching公仔衫褪色Outfit fade釘縫形狀不良Poor s

7、ketching車(chē)縫太密High dense stitch魔術(shù)貼甩Velcro detach無(wú)功能Non-function麥頭甩Sewing label loosen燈泡無(wú)光Light bulb w/o light物料走紗Materials run細(xì)聲Small sound物料爛Materials torn無(wú)嚴(yán)No sound公仔Plush大聲Sound too loud入棉過(guò)多Over stuffing電池片生銹Contact plate rust入棉缺乏Under stuffing電池片外露Contact plate expose入棉形狀不良Poor stuffing電池片松Contact

8、 plate loosen入棉比例不對(duì)Stuffing disproportion電線凸出Wire expose入棉不平衡Uneven stuffing電線焊接不良Wire poor soldering棉料外露Stuffing expose斷電路Short circuit長(zhǎng)毛夾于縫口Pile trapped by seam漏電Electric leakage長(zhǎng)線夾于縫口Thread trapped by seam電池線圈發(fā)熱Battery coil over heat頭發(fā)夾于縫口Hair trapped by seam開(kāi)關(guān)不良Poor switch長(zhǎng)發(fā)脫落露底Bald spot on plus

9、h開(kāi)關(guān)無(wú)功能Switch non-function甩色Color misration電池片甩Contact plate came off不配色Color mismatch電路板壞Circuit board damage不對(duì)稱色澤Color misalignmnt電路板無(wú)功能Circuit board non-function顏色有差異Color deviation電路板松Circuit board loosen豆袋公仔Bean bag toy焊錫不良Poor soldering布料組織不對(duì)Fabric texture mismatch電線甩掉Wire detach絲帶散口Ribbon fray

10、電線彈簧甩Battery spring came off物料散口Material fray不能旋轉(zhuǎn)Cannot rotate纖維散口Fabric fray油漆涂噴不良Poor painting織毛不良Poor plushing油漆外層不良Poor coating梳發(fā)不良Poor brushing補(bǔ)/噴油不良Poor re-painting頭發(fā)剪裁不良Hair poor cutting顏料深色Dark paint發(fā)型不良Poor hair styling噴油有塵點(diǎn)Dust paint膠貼翹起Label peel off貼紙/嘍頭紙Label熱熨不良Poor hot stamping噴油過(guò)少Und

11、er spray雜聲Sonic噴油不良Poor spray電池彈簧凸起B(yǎng)attery spring expose外來(lái)飛油Foreign paint電池彈簧松Battery spring loosen噴油完成不良Poor finishing接觸不良Poor contact噴油缺乏蓋底Poor insufficient第2頁(yè)共8頁(yè)功能不良Poor function移印不良Poor tempo間歇功能Intermittent(int)-function移印不完整Tempo off position其中某一功能不良Mal-function開(kāi)關(guān)間歇Switch int噴油表卸義光滑Glossy fini

12、shing配件Accessory印刷不良Poor printing磨擦Abrasion聲音小尋常Abnormal sound顏色不配對(duì)Color mis mation移印移位Tempo off position顏色不對(duì)稱Color mismatch移印油過(guò)多Over tempo漏掉Missing移印油缺乏Under tempo顏色沉Dull color甩油/起皮Paint peel off顏色光亮Shine color橙皮油Orange peel電鍍變黃Electro-plating刮油Scratch paint電鍍脫落Electro-plating peel油污Paint smear噴油外表

13、不平Rough surface噴油起泡Bubble paint噴油擦花Paint abrase絲印不良Poor silk screen涂油Painting印油過(guò)多Over print噴油Spraying印油缺乏Under print噴油水漬Water stain mark熱熨不良Poor hot stamp電鍍擦花Electro-plating abrase熱熨過(guò)多Over stamp氧化Oxidation熱熨缺乏Under stamp電鍍陰陽(yáng)色Electro-plating shadow電鍍不良Poor electro-plating聚油Paint accumulation電鍍過(guò)多Over

14、plating漆架漬油Lacquor accumulation磨擦甩色Color migration電鍍發(fā)黑Electro-plating black空氣Air電鍍成彩虹印Electro-plating rainbow裝配Assembly無(wú)功能non-function水口位Allowravce折Fold汽泡Bubble植毛Flock燒焦Burn吸塑Blister爛Broken完成Finishing彎曲Bent合身Fit爆裂凸出Burst纖維Fabric外露凸出Expose功能Function夾合工具Fixture齒輪Gear燈泡Bulb牙箱Gear box外露Bald水口Gate甩出Came

15、off油脂Grease裂Crack膠水Glue混雜Contamination人類Human切割Cut頭發(fā)Hair不能Cannot缺乏Insufficient夾住Clamp掛鉤J-hook條件問(wèn)題Condition跳Jump顏色Color阻塞Jam外層Coat昆蟲(chóng)Insect壓凹Crush松Loosen弄皺crimple漏出Leakage第3頁(yè)共8頁(yè)嗜紙Card不對(duì)稱Uneven合金Die cast移動(dòng)Move深黑Dark印Mark壓Dust線/痕Line別離Deviation壓煉模Mould甩掉Detach差異Deviation損害Damage甩色Migration稠密Dense/、配對(duì)Mis

16、match比例Disproportion物料Material頂針Ejector混雜Mottle過(guò)多Excessive窩痕Nest電鍍Electro-衫骨Marrow刷毛Brush開(kāi)Open散口Fray油Oil外來(lái)Foreign飛油Overspray自動(dòng)Free公仔衫Outfit流紋Flow接觸Contact電路CircuitMtShot污漬Dirt公仔Figure凹Dent豆袋Bean bag黃片Die-cut電玩具Electronic toy公仔Plush保持Hold腳能動(dòng)公仔Pose able發(fā)熱Heat打磨/修飾Trim加熱Hot梨子Pear等份Halve捕著/困Trap高度High刷P

17、rint粘住不能動(dòng)Stuck鍍Plate皮Skin件Component軟Soft剩余Residue絲Silk動(dòng)Rotate屏/營(yíng)幕Screen補(bǔ)油Re-paint粘合Seal跑了Run棒Stick刮花Scratch嗜紙Sticker溶濟(jì)Solvent弓修Sound螺絲Screw走料缺乏Short shot彈簧Spring底板Base細(xì)小Small焊錫Solder廿Loud車(chē)軸Axle短電路Short-circuit橡筋日astic畫(huà)形狀Sketch說(shuō)明書(shū)Program車(chē)縫Sewing力果Project no形狀Shape追溯編號(hào)Tracking no編法Stitch供給商Vendor入棉Stu

18、ff跟進(jìn)審核Follow-up Audit線口Seam監(jiān)察審核Surveillance-up Audit點(diǎn)/霉點(diǎn)Spot注明Specify第4頁(yè)共8頁(yè)太過(guò)Too評(píng)分Rating塑膠玩具Hard toy設(shè)備Profile布類玩具Ssoft toy顧客Customer軟軸Shaft代表Representative過(guò)多Over精制Finisher不良Poor入口Importer翹起Peer出口Exporter局部Part針織衫衣Woven Blouses塑膠Plastic針織褲Woven Shirts線Thread裙Dresses點(diǎn)Point羊毛上衣Knit Tops不修飾Untrimmed羊毛內(nèi)衣

19、Knit Bottoms油Paint毛衣Sweaters布爛Torn內(nèi)衣Intimate織結(jié)構(gòu)Texture睡衣Sleepwear穿孔Void配飾Accessories無(wú)粘合Unseal嬰兒Infants電線Wire發(fā)出Issue水Water到期Expiration焊接Weld預(yù)期Anticipated濕Wet人數(shù)Employees前四Front成立Establishment后面Rear地囿囿積Physical Size左回Left最低.最少M(fèi)inimum右卸Right啤塑玩具Injection Molded Toys頂Top吹氣玩具Blow Molded Toys底Bottom外衣Outer

20、wear人類玩具Stuffed/Plush Toys疏散Evacuation合金玩具Die-cast Toys董事長(zhǎng)Managing Director電池操控玩具Electrical/Battery總經(jīng)理General ManagerPerated Toys本地Local市場(chǎng)經(jīng)理Marketing Manager工廠Facility技術(shù)董事Technical Director訪問(wèn)形式Interview工程部經(jīng)理Engineering Manager相等Equal to生產(chǎn)部經(jīng)理Production Manager正常時(shí)間At regular time廠長(zhǎng)Factory r Manage承包商C

21、ontractor主管Supervisor交通費(fèi)用Transportation部件名稱Part Name權(quán)利Opportunity申請(qǐng)人Requestor憨罰Disciplinary試驗(yàn)階段Test Grade退休Retirement年齡界限Age Grade制服津貼Clothing Allowance樣辦描述Sample Description年假Vacation樣辦數(shù)量Sample Size花紅Cash Bonuses測(cè)試要求Test required齊備Available即時(shí)檢驗(yàn)As Received環(huán)境模擬后After Pre-Con老化后檢驗(yàn)Aging第5頁(yè)共8頁(yè)外觀Aestheti

22、cs圖表/海圖Chart功能Functional方法/方法Method扭力Torque輸送帶conveyer belt拉力TensionQualitymanual跌落Drop質(zhì)量程序Qualityprocedure咬力Bite部門(mén)/程序Dept manual壓力Compression工作指導(dǎo)Work instruction耐磨性及附力Abrasion & Adhesion工序方案Process plan整理Seiri工程資料Engineering document整頓Seiton品質(zhì)檢驗(yàn)Quality inspection清潔Seiketsu試驗(yàn)標(biāo)準(zhǔn)Testing standards清

23、掃Seiso目錄Contents系加Shitsuke范圍與應(yīng)用場(chǎng)合Scope and field of application社會(huì)Social參考資料References布置圖Layout定義Definitions壽命Life品質(zhì)系統(tǒng)要求Quality system運(yùn)輸Transit治理責(zé)任Management老化Aging質(zhì)量體系Quality system濕度Humidity合同復(fù)審Contract review冷熱Pre-con文件與資料限制Document and data control硬度Hardness采購(gòu)Purchasing平安性Safety客方提供的產(chǎn)品Customer su

24、pplied product利角Sharp point產(chǎn)品標(biāo)記及可追溯 性Product identification and traceability利邊Sharp edge工序限制Process control細(xì)小件Small part檢驗(yàn)及試驗(yàn)Inspection and testing沖擊Impact檢驗(yàn)/試驗(yàn)狀態(tài)Inspection and test status彎曲Flexure不合格品限制Control ofNON-conforming product合格Acceptable糾正及預(yù)防舉措Corrective and preventive action不合格Not Accepta

25、ble儲(chǔ)存Storage主管復(fù)核Approved By包裝Packaging柏拉圖Pareto品質(zhì)記錄Quality records數(shù)量Quantity內(nèi)部品質(zhì)審核Internal quality audits環(huán)境Environment出貨檢驗(yàn)Outgoing quality Control (OQC)培訓(xùn)Training進(jìn)料檢驗(yàn)Incoming quality control (IQC)效勞Servicing制程檢驗(yàn)In-process quality control (IPQC)報(bào)告File or report最終檢驗(yàn)Final quality搬運(yùn)Handling統(tǒng)計(jì)技木Statistic

26、al techniques記錄Records混合裝Assortment pack第6頁(yè)共8頁(yè) Fax膠袋裝Bulk pack備忘Memorandum織線扎帶Cable tie會(huì)議記錄Meeting內(nèi)片帶Shrink wrap設(shè)計(jì)Design說(shuō)明書(shū)Instruction sheet開(kāi)發(fā)Development故事書(shū)Story book生產(chǎn)Production掛鉤J-hook安裝Installation蝴蝶孔Butterfly hook效勞Servicing掛鉤貼J-hook sticker保證Assurance整大包Whole pack品質(zhì)保證部Quality assurance (QA)吸塑嗜朦

27、Blister card illegible品質(zhì)限制部Quality control (QC)彩盒朦Gift box illegible水口部Trimming (TRI)籍印朦Carton mark 川egible生產(chǎn)工程部Product engineer (PE)說(shuō)明書(shū)朦Instruction sheet illegible工程部Engineer (ENG)故事書(shū)朦Story book illegible貨倉(cāng)部Warehouse (WH)日期印朦Date code illegible壓煉部Injection (INJ)漏整包配件Missing whole pack of accessorie

28、s物料限制部Product material control (PMC)漏裝配件Missing parts噴油部Spraying (SPR)漏附件Missing component移印部Tempo (TEM)漏日期印Missing date code裝配部Assembly (ASS)吸塑Blister包裝部Packing (PAC)吸索嗜Blister card系統(tǒng)咨詢部Management information system (MIS)吸索小良Blister poor heat sealing維修部Maintenance (MAI)吸塑無(wú)粘Blister unseal模具部Mold rep

29、air (MOL)吸塑甩掉Blister detach行政部Administrative(ADM)吸塑嗜爛Blister card damage會(huì)計(jì)部Account(ACC)吸塑縮水Blister shrinkage采購(gòu)部Purchasing(PU)彩盒膠窗發(fā)白White mark on window box film工具部Tooling(TOO)彩盒折痕Fold mark on gift box營(yíng)運(yùn)部Operation (OTE)膠袋爛/穿孔Polybag damage外箱Master carton膠袋縮水Polybag shrinkage裝貨箱Shipping膠袋走料不Polybag undershot內(nèi)箱Inner carton吸塑咕男裁不良Blister card poor die-cut吸塑裝Blister Pack吸塑嗜剪裁錯(cuò)誤Blister card wrong die-cut彩盒裝Gift box pack膠袋剪裁不良Blister card poor die-cut膠窗彩盒裝Window box p