smthome[1].net_266404_CP電氣回路指導(dǎo)手冊(cè)Version_0.1_圖文

1、CP743電圖指導(dǎo)手冊(cè)明此電圖指導(dǎo)手冊(cè),可方初學(xué)者學(xué)習(xí)FUJI高速貼片機(jī)CP743電氣回,以快速掌握相關(guān)知;也可方維修者維修考,以低維修工時(shí)。此電圖維修指導(dǎo)手冊(cè)主要考本資-CP743 Mechanical Reference 和 CP743 Electrical Schematic.第一章-概要(Overview對(duì)於電氣回講,CP743ME與CP743E完全一致,下面就以CP743E的示意圖,明機(jī)器各控制箱的位置以及主要功用。 Picture 1明:Breaker box:Breaker box 內(nèi)主要是機(jī)臺(tái)外接電源總開(kāi)關(guān),CP743外接電源為3相380v,為3相4線電源,其中3線為380v電

2、源線,另外1線為接地線(PE。此外接電源在breaker box中接入機(jī)臺(tái),由breaker box中轉(zhuǎn)至transformer box,再由transformer 將380v的電源轉(zhuǎn)換為機(jī)臺(tái)所需電源。Control box 1: 圖解M1MS2XM1CP11M1CP12M1CP21M1CP22M1CP23M1CP24M1TR1XM1MS4XM1MS5XM1MS1X1M1MS6XM1MS1XM1MS1XM1MS3XM10L4XM10L5XM1CR1X1M2CR7XM2CR8XM2CR9XCNC13CNC14CNC15CNC12CNC16CNC11M1MS4X->Vacuum pump m

3、otor(真空泵.P3 0.75KW M1MS5X->Ring blow pump motor(?.P3 2.05kw M1MS6X->OIL cooler unit motor .P3M1MS1X1->To servo control power (CAM, PQ, FQ, NZ, RQ, NC, D1, D2, X, Y, Z, X_FAN, CAM_FANP3M1MS1X->Control circuit, power supply circuit (控制回,電源供應(yīng)回Æ100v電源.P2M1MS3X->控制由M1REC2產(chǎn)生的for I/O回的直

4、24v電源,主要To conveyor with generation ,本公司CP743設(shè)備均無(wú)此功能。(M1REC2位於control box 2P4M1MS10X->控制由M1REC10產(chǎn)生的for power ON, OFF的24v直電源;以及控制C-PCI電源回,AC100v電源。(M1REC10位於control box3 P8,5M1MS2X->通過(guò)M1PCB0 RY01 得電吸合,M1CR3X線圈得24V DC,使M1CR3X開(kāi)關(guān)吸合,M1SR1 M1SR2均吸合況下,M1MS2X線圈得100 V AC,使開(kāi)關(guān)吸合,將200 V AC供給servo control

5、power. To servo main power (CAM, D1,D2,X main power直接由M1MS2X控制;Y, Z, PQ,FQ,RQ,NC,NZ亦由M1MS2X控制,但中間還通過(guò)M1CP12P3M1OL4X->24v DC,控制V ACUUM PUMP THERMAL OK。(AIR OK 以及THERMAL FUSE OK.P15M1OL5X->24v DC,控制RING BLOW THERMAL OK。(AIR OK 以及THERMAL FUSE OK.P15M1CR1X1->M1PBPL11或M1PBPL21按鈕開(kāi)關(guān)給24v DC線圈供電,使a接點(diǎn)

6、得電吸合,使100v AC control power on-P5,P9M2CR7X->通過(guò)OUTPUT1(CN2 Y026訊號(hào)(24v DC使線圈得電,使a接點(diǎn)吸合將100v AC接通,使M1MS4X線圈得電,再使a接點(diǎn)吸合200 v AC接通,給vacuum pump motor供電。.P25,P6M2CR8X->通過(guò)OUTPUT1(CN2 Y027訊號(hào)(24v DC使線圈得電,使a接點(diǎn)吸合將100v AC接通,使M1MS5X線圈得電,再使a接點(diǎn)吸合200 v AC接通,給ring blow motor供電。.P25,P6M2CR9X->通過(guò)OUTPUT1(CN2 Y02

7、8訊號(hào)(24v DC使線圈得電,使a接點(diǎn)吸合將100v AC接通,使M1MS6X線圈得電,再使a接點(diǎn)吸合200 v AC接通,給oil cooler motor供電。.P25,P6M1CP11->控制200V AC servo control power (CAM , PQ, FQ, NZ, RQ, NC,D1, D2,X,Y,Z,X_FAN,CAM_FAN.P2M1CP12->控制200V AC servo main power(只保護(hù)Y,Z,PQ,FQ,RQ,NC,NZP3M1CP21->保護(hù)system on / off UPS 100v AC P2M1CP22->

8、;保護(hù)控制回(control circuit 100V ACP2M1CP23->保護(hù) power supply 回 100V AC .P2M1CP24->保護(hù)fluorescent lamp (front side and rear side熒光燈-P7M1TR1X->當(dāng)執(zhí)正常關(guān)機(jī)動(dòng)作後,M1TR1X線圈失去100V AC,其b接點(diǎn)會(huì)延時(shí)3min吸合,使延時(shí)繼電器M1TR2X線圈得24V DC,其開(kāi)關(guān)延時(shí)120s斷system on 關(guān)機(jī)完成。?.P9,P5CN-C11-> 接到CONTROL BOX 2 CN-C1MCN-C12-> IN CONVEYOR MO

9、TOR 1CN-C13->IN CONVEYOR MOTOR 2CN-C14->OUT CONVEYOR MOTOR 1CN-C15->OUT CONVEYOR MOTOR 2PCI:周邊原件擴(kuò)展接口備注:M1MS*:Electromagnetic contactor (電磁接觸器M1CP*:Circuit protector (過(guò)保護(hù)開(kāi)關(guān)M1CR*:Socket (接線座M1TR1X(KT1X/M1:Off delay timer(時(shí)間繼電器;Socket;Mount Adapter(安裝適配器M1OL*:?M1CR1X1:MINI RELAY; SOCKET 圖解:T B

10、 C 12T 1S P 1T 1S P 2T 1C P 1T 1C P 2L 2C P 1L 2C S 1XL 2C S 2XL 2C S 3XL 2C R 1L 2C R 2T 1C R 7T 1C R 8T 1C R 9M 1C R 17XCNC18CNC19TRIMMER IN CONVEYOR SPEEDLOW SPEED CONTROL IN CONVEYOR T1VR1T1VR2T1C1T1C2T1C3T1C4T 1C R 6T1VR1->通過(guò)In-conveyor motor reduce on sensor 觸發(fā),使T1CR8線圈得電(24v DC,其開(kāi)關(guān)吸合,使In-c

11、onveyor motor 通過(guò)reduce 回,因此可以通過(guò)調(diào)整T1VR1的大小,調(diào)整motor reduce 之速。P87T1VR2->通過(guò)調(diào)整TIVR2的大小,可以調(diào)整In-conveyor motor 1 和In-conveyor motor 2的阻抗,可以調(diào)整個(gè)馬達(dá)之speed(Conveyor motor 100v AC。.P88T1SP1->控制In-conveyor motor 1(Fixed rail, 電源,正反轉(zhuǎn),以及速大小等.P87T1SP2->控制In-conveyor motor 1(Adjustable rail, 電源,正反轉(zhuǎn),以及速大小等.P

12、88T1C1->供給In-conveyor(fixed rail motor 電源.P87T1C2->供給In-conveyor(Adjustable rail motor 電源.P88 T1C3->供給Out-conveyor(fixed rail motor 電源.P89T1C4->供給Out-conveyor(Adjustable rail motor 電源.P89 T1CP1->保護(hù)In-conveyor motor( fixed rail and adjustable rail過(guò)開(kāi)關(guān)P87T1CP2->保護(hù)Out-conveyor motor( f

13、ixed rail and adjustable rail過(guò)開(kāi)關(guān)P89L2CP1->保護(hù)由M1REC2產(chǎn)生的供給CONVEYOR WIDTH GENERATOR 24V DC 過(guò)保護(hù)開(kāi)關(guān)。L2CS1X->? L2CS2X->?L2CS3X->TO out side conveyor cover.P97,P96( Option L2CR1->?L2CR2->?T1CR6->In conveyor motor on. I/O訊號(hào)Y029觸發(fā)後,TICR6線圈得電,其b接點(diǎn)斷開(kāi),motor得電運(yùn)轉(zhuǎn)(fixed rail and adjustable rail

14、。P84, P87T1CR7->In conveyor motor reverse on. I/O訊號(hào)Y02A觸發(fā)後,T1CR7線圈得電,其a接點(diǎn)吸合,b接點(diǎn)斷開(kāi),從而改變In conveyor motor電源相序,從而實(shí)現(xiàn)反轉(zhuǎn)(fixed rail and adjustable rail。.P84, P87, P88 T1CR8->In conveyor motor reduce on. I/O訊號(hào)Y02B觸發(fā)後,TICR8線圈得電,其a接點(diǎn)吸合,使回經(jīng)過(guò)T1VR1從而實(shí)現(xiàn)speed reduce(.fixed rail and adjustable rail。.P84, P87

15、T1CR9-> Out conveyor motor on. I/O訊號(hào)Y02D觸發(fā)後,TICR9線圈得電,其a接點(diǎn)吸合,使motor得電運(yùn)轉(zhuǎn)(.fixed rail and adjustable rail。.P84, P8 備注:T1VR*:可變電阻(V olume Resister T1SP*:Speed control pack (控制motor電源,速等T1C*:capacitor, capacitor cover(電容Control box 2: 圖解:CN PCB 中繼基板SAPCB3SAPCB2SAPCB1M1PCB0ZAXISAMP12SA3YAXISAMP12SA2TB

16、C21明:CN PCB->中繼集板SAPCB3->Servo command PCB.處Servo AMP所有據(jù)與Servo PCB進(jìn)通訊(NZ, D1, D2SAPCB2-> Servo command PCB.處Servo AMP所有據(jù)與Servo PCB進(jìn)通訊(PQ, FQ, RQ, NC,SAPCB1-> Servo command PCB.處Servo AMP所有據(jù)與Servo PCB進(jìn)通訊(X, Y, Z, CAMM1PCB0->Master on PCB運(yùn)轉(zhuǎn)準(zhǔn)備基板。? ? 圖解:A5C P 115C P 12M1REC155REC1M1REC55C

17、P115CP12CNC23CNC22CNC21VIEWED FROM A明:5CP11->To feeder verification 。AC85240電保護(hù)。.P99 5CP11->To feeder verification 。DC 24電保護(hù)。.P995REC1-> To feeder verification 。將AC85240變?yōu)镈C24.P99 M1REC15->電源 TO handy terminal ; TO parts monitor. 100V AC Æ12V DC.P4 備注:5CP*:Circuit protector Control

18、box 3: 圖解:M 1R E C 1M1REC2M 1R E C 10M 1R E C 11M 1R E C 12M 1R E C 13M 1R E C 14FLOPPY DISKI/O BOARD V/P BOARDSERVO BOARDCPU BOARD987653421D V D R O MCN2(+5VCN1(MEZCN5(INI N P U T 3I N P U T 2C N 1I N P U T 1C N 1O U T P U T 2C N 2O U T P U T 1C N 2P M C 2P M C 1U S BS E R I A L 1S E R I A L 2T R I

19、 G /S T R O B E C A M E R AM O N I T O RD1D2NZCAMXYZPQ FQ RQNC 01234567891011(8AXIS(4AXISABPMCDPL PMCCOM ACOM B10/100BASETUSBKEYBOARDLPTMOUSEEXIT I/O PCB D I/O PCB VISION PCB SERVO PCBCPU BOARD詳細(xì)圖解明:M1REC1->To safety fan(安全回100v AC Æ24 V DC.P4 M1REC2->TO I/O 回 100v AC Æ24 V DC.P4 M1R

20、EC10->For power ON/OFF 回100v AC Æ24 V DCP8 M1REC11-> For control circuit, for LCD 1,2(控制回, touch panel 100v AC Æ24 V DC.P8M1REC12->為Compact PCI rack 供應(yīng)5V DC 電源100v AC Æ5 V DCP8M1REC13->為Compact PCI rack 供應(yīng)12V DC 電源100v AC Æ12V DC.P8 M1REC14->為Compact PCI rack 供應(yīng)3.3

21、V DC 電源100v AC Æ3.3V DC.P8 備注:M1REC*:Power supply(直電源供應(yīng)器 PCI :周邊原件擴(kuò)展接口 圖解:M2TM1M1SR1M1SR210S S R 110S S R 210S S R 3T 1C R 4M 1C R 10XM 1C R 3XM 1C R 4XM 1C R 5XL 1C R 10CNC3RCNC3S CNC3T CNC3U明:M2TM1->機(jī)臺(tái)運(yùn)轉(zhuǎn)時(shí)間計(jì)器,當(dāng)Y00F觸發(fā)後,timer counter on,當(dāng)機(jī)臺(tái)運(yùn)時(shí)間超過(guò)2000H,X01C被觸發(fā);當(dāng)機(jī)臺(tái)運(yùn)時(shí)間超過(guò)6000H,X01D被觸發(fā)。.P27 , P23M1

22、SR1->FOR servo power on回; for emergency 回; for emergency stop; for master on 回。.P19M1SR2->FOR servo power on 回; for servo main power on 回; for emergency stop; for master on 回.P2010SSR1->當(dāng)I/O訊號(hào)Y020觸發(fā)後,front light1 on, 10SSR1線圈得電,其a 接點(diǎn)吸合使F-light open on (Y onP53 10SSR2->當(dāng)I/O訊號(hào)Y020觸發(fā)後,front

23、 light1 on, 10SSR2線圈得電,其a 接點(diǎn)吸合使F-light open on (X onP53 10SSR3->當(dāng)I/O訊號(hào)Y021觸發(fā)後,front light1 on, 10SSR3線圈得電,其a 接點(diǎn)吸合使F-light open on (Z onP53 T1CR4->panel request訊號(hào)。當(dāng)I/O訊號(hào)Y018觸發(fā)後,T1CR4線圈得電,其a接點(diǎn)吸合,使panel request 訊號(hào)送給前工程。 P84,P109 M1CR10X->FOR master on SW1. P18, P19, P20 M1CR3X->FOR servo ma

24、in power onP6, P18, P19M1CR4X->FOR machine ready. P6, P18, P19M1CR5X->FOR servo main power off. P6, P18, P19 L1CR10->FOR emergency stop.P93, P19備注:M2TM*:time counterM1SR*:safety relayM1CR*:weld check relay; socket10SSR*:solid state relay, socketL1CR*:socketOperation box 1: 圖解:1PCB0FH1078HR

25、外部中繼基板OUTSIDE CONNECTION PCB HR CN015 CN011 CN012 CN013CN014HR 外部中繼基板->主要控制部分,請(qǐng)考附件明 Operation box 2: Servo box 1: 圖解:RQ AXIS AMP 10SA4NCAXISAMP10SA5FQAXISAMP10SA3PQAXISAMP10SA2NZAXISAMP10SA6CAM外部中繼基板OUTSIDECONNECTIONPCB CAMServo box 2: 圖解:D1 AXIS AMP 11SA1D2 AXIS AMP 11SA2DL 部外部中繼基板OUT CONNECTION

26、 PCB DLDL 外部中繼基板->主要控制X-Y Table 處相關(guān)電磁閥、氣缸sensor 、感應(yīng)器訊號(hào)。具體細(xì)節(jié)部分可考電氣回圖。如:P75、P76、P77?？几郊鱏ervo box 3: 圖解:X AXIS AMP12SA1CAM AXIS AMP10SA1 Transformer box: RLD外部中繼基板OUTSIDE CPNNECTION PCB RR(機(jī)臺(tái)Out-conveyor side備注:在In-conveyor side相對(duì)應(yīng)的位置是RLD外部中繼基板 OUTSIDECONNECTION PCB RLDRR 外部中繼基板RL外部中繼基板OUTSIDE CONN

27、ECTION PCB RR OUTSIDE CONNECTION PCB RL HL 外部中繼基板。OUTSIDECONNECTIONPCB HL明:HL 外部中繼基板->主要控制PARTS HEIGHT MEASUEMENT READY SIGNAL;FOREIGN MATTER WARNING;TAPE CUTTER UPPER LIMIT;TAPE CUTTER LOWER LIMIT;ST11 HEAD A CHECK;OIL COOLER UNIT;OIL CIRCULATION CONFIGRATION;CAM HANDLE SW;D2 FEEDER CHECK UP;D2

28、FEEDER CHECK DOWND2 PART SET COMPLETE詳細(xì)考電氣回圖。如:P50,P51。CAM外部中繼基板->主要控制ST1 NOZZLE UPPER LIMIT CHECK;CAM AXIS FAN ALARM;ST9 NOZZLE UPPER LIMIT CHECK;ST9 NOZZLE LOWER LIMIT CHECK;ST5 IMAGE ACQUISITION;ST1 PICK UP SOL DISENGAGEDST1 PICK UP SOL ENGAGEDST1 TAPE FEED SOL DISENGAGEDST1 TAPE FEED SOL ENGA

29、GEDST9 PLACE SOL DISENGAGEDST9 PLACE SOL ENGAGEDST14 NOZZLE CHANGE SOL DISENGAGEDST14 NOZZLE CHANGE SOL ENGAGEDST9(13 AIR BLOW ON.詳細(xì)考電氣回圖。如:P49, P53 , P54HR外部中繼基板->主要控制ST2 LARGE PART CHECK;ST10 NOZZLE CLUTCH ORIGIN POSITION ;ST10 NOZZLE CLUTCH ENGAGEMENT CHECK;FEEDING FORWARD LIMIT;FEEDING RETRAC

30、T LIMIT;TAPE END CHECK;ST13 NOZZLE TYPE CHECK1;ST13 NOZZLE TYPE CHECK2;ST13 NOZZLE TYPE CHECK3;XY TABLE PANEL CHECK;ST1 FEEDER CHECK;D1 FEEDER CHECK UP;D2 FEEDER CHECK DOWN;.詳細(xì)考電氣回圖。如:P49 , P50RR外部中繼基板->主要控制D1 CAM CYLINDER LOWER LIMIT CHECKD1 TABLE STOPPER LOCK CHECKD1 TABLE TOPPER UNLOCK CHECKD1

31、 PCU CLAMP CHECKD1 PCU UNCLAMP CHECKD1 PALLET ARRIVE CHECKD1 PALLET SETTING CHECK(1D1 PALLET SETTING CHECK(2D1 PALLET PASS CHECKD1 PCU SET CHECKD1 CAM CULINDER CHECKD1 PALLET PASS CHECK(2D1 PCU CLAMP(1D1 PCU UNCLAMP(1D1 PCU CLAMP(2D1 PCU UNCLAMP(2D1 PALLET UPD1 PALLET DOWND1 TABLE STOPPER CLAMPD1 TA

32、BLE STOPPER UNCLAMP詳細(xì)考電氣回圖。如:P60, P61,P64RL 外部中繼基板->主要控制D2 CAM CYLINDER LOWER LIMIT CHECKD2 TABLE STOPPER LOCK CHECKD2 TABLE STOPPER UNLOCK CHCEKD2 PCU CLAMP CHECK (1D2 PCU CLAMP CHECK (2D2 PCU UNCLAMP CHECK(1D2 PCU UNCLAMP CHECK(2D2 PALLET ARRIVE CHECKD2 PALLET SETTING CHECK(1D2 PALLET SETTING C

33、HECK(2D2 PALLET PASS CHECK(1D2 PALLET PASS CHECK(2D2 PCU SET CHECKD2 CAM CYLINDER UPPER LIMIT CHECKD2 PCU CLAMP(1D2 PCU UNCLAMP(1D2 PCU CLAMP(2D2 PCU UNCLAMP(2D2 PALLET UPD2 PALLET DOWND2 TABLE STOPPER CLAMPD2 TABLE STOPPER UNCLAMP詳細(xì)考電氣回圖。如:P62, P63,P66DL外部中繼基板->主要控制XY-TABLE REFERENCE PIN INSERTI

34、ON CHECKAY-TABLE PANEL CLAMP RAISED CLAW CHECKV ACUUM OKXY-TABLE LOADING HEIGHT CHECKMAIN-LIFETR MIDDLE OKXY-TABLE PANEL CLAMP CHECK(FIXED RAIL, RIGHTXY-TABLE PANEL CLAMP CHECK(ADJSUTABLE RAIL, RIGHTXY-TABLE PANEL UNCLAMP CHECK(FIXED RAIL, RIGHTXY-TABLE PANEL UNCLAMP CHECK(ADJSUTABLE RAIL, RIGHTXY-T

35、ABLE PANEL CLAMP CHECK (FIXED RAIL, LEFTXY-TABLE PANEL UNCLAMP CHECK (FIXED RAIL, LEFTBACKUP PIN CHECKX-AXIS FAN ALARMXY-TABLE PANEL CLAMP (FIXED RAILXY-TABLE PANEL UNCLAMP (FIXED RAILXY-TABLE PANEL CLAMP (ADJUSTABLE RAILXY-TABLE PANEL UNCLAMP (ADJUSTABLE RAIL 詳細(xì)考電氣回圖。如:P76, P77LLD 外部中繼基板->主要控制IN-CONVEYOR 2nd PANEL STOPPER UNPPER LIMIT CHECKIN-CONVEYOR 2nd PANEL STOPPER LOWER LIMIT CHECKIN-CONVEYOR 1 SPEEDDECELERATION POINTIN-CONVEYOR 1 PANEL ARRIVE CHECKIN-CONVEYOR 2 SPEED DECELERATION POINTIN