Juran-Ideation-I-DFSS(共35頁).ppt

1、 DFSS, Innovation and I-TRIZ Tools “Innovative Designs for Six Sigma”Global Leaders in their fields Genrich Saulovich AltshullerFather of TRIZDr. Joseph M. JuranFather of Breakthrough ImprovementIdeation International is a world-class provider of accelerated education, innovation software tools, and

2、 analytical services based upon the Ideation/TRIZ Methodology, to enterprises of all types and sizes. By understanding the mechanisms that create change, providing the means for recognizing how to adjust to change, and bringing the essential benefits of innovation, creativity and knowledge to enterp

3、rises, Ideation will achieve its mission.Inventive Problem SolvingFailureAnalysisFailurePredictionAnticipatoryFailureDeterminationEducationSoftwarePublicationsAnalyticalServicesBooksPapersBookPapers54 yrs22 yrs22 yrs12 yrsDirectedEvolutionPapersUnderDevelopmentProvider of I-TRIZ:Age of ApplicationBr

4、eakthrough Problem SolvingTrainingE-learningPublicationsConsultingServicesBooksPapersBooksPapersN/AStrategic DeploymentPapersUnderDevelopmentProvider of BreakthroughLicensingDesign for Six SigmaDMAIC Six SigmaUnderDevelopmentMARKETRESEARCHDESIGNPRODUCTIONLOGISTICSDISTRIBUTIONSERVICESALESDMADVnCustom

5、er-driven design of processes with 6 capability.nPredicting design quality up front.nTop down requirements flowdown (CTQ flowdown) matched by capability flowup.nCross-functional integrated design involvement.nDrives quality measurement and predictability improvement in early design phases.nUtilizes

6、process capabilities to make final design decisions.nMonitors process variances to verify 6 customer requirements are met.DefineMeasureAnalyzeDesignVerifyUnder-standcustomerneeds andspecifyCTQsDevelopdesignconceptsand high-level designDevelopdetaileddesign andcontrol/testplanTestdesign andimplementf

7、ull-scaleprocessesInitiate, scope,and plan theprojectDESIGN FOR SIX SIGMADELIVERABLESTeamCharterCTQsHigh-levelDesignDetailedDesignPilotTOOLSnMgmt LeadershipnCustomer ResearchnFMEA/ErrorproofingnProject nQFDnProcess SimulationManagementnBenchmarkingnDesign ScorecardsCost reduction, warrantees, recall

8、s, new design, patent circumvention, failure analysis, failure prediction, trainingCost reduction, breakthrough/discovery, manufacturing processes, safety, quality, reliability, failure analysisCost reduction, reliability, failure analysis, new design, trainingNew design, patent circumvention, cost

9、reduction, failure prediction, trainingCost reduction, new technologies, reliability, manufacturing processes, trainingCost reduction, safety, reliability, quality, new design, failure analysis and prediction, trainingBase Line Performance OKCurrentProductDPMOCOPQDesignCurrentProcessesManufacturingD

10、istributionServiceMarketingREDESIGNCp, CpkCOPQDPMOCOPQCurrentProductNewProcessesNEW PROCESS DESIGNProduct Base Line Performance OK(May be of little value)NewProductNewProcesses NEW PRODUCT ANDPROCESS DESIGNNo Base Line PerformanceCTQsHigh-level DesignCTQ GAP“Base LinePerformance”DesignScorecardBut:N

11、o Current Product or ProcessDesignIPSDEAFDFailureAnalysisFailurePredictionStrategically Evolving Future Generations of Technologies & SystemsSurgical Removal of Tough Technological ProblemsInvention of Failure ModesElimination of ContradictionsENHANCED DESIGN FOR:4Commercial/Competitive Success4

12、Manufacturability4Serviceability4Reliability4Availability4Information Management4ControlD-MADV15 - 16 WeeksTrainingWeeksProject 1 3 1 4 1 4 - 6 1 4 - 6IDEALVDR-3DDR-2APPD-MDVTMVTDR-419 - 22 Weeks(5-6 Months)Critical Success Factors: Project starts with training Project 6 months Project phases match

13、training schedule TrainingProject(D)Mass ProductionTraining(B)(C)(A)?OK?NoStartREALDR-2StartDR-3GapStartStartProjectTrainingTrainingConsultingProduct PlanningProjectProjectD-M Executive BriefingPreparationsChampion Training/WorkshopGo-No go DecisionTrained Black BeltCertificationProjectCertifiedBlack BeltDefine/MeasureAnalyzeDesignVerifyD/MADVMaster BlackBelt Proj