利樂無菌罐培訓(xùn)實(shí)習(xí)

1、 Tetra Pak (Kunshan) Co., Ltd. Tel (+86 757)3831626 Fax (+86 757)3831488 TPKS:2003-01-15 ZSH NO ISB EQUIPPEDNo ISB equippedINDEX目錄目錄 Pre-sterilizing預(yù)殺菌101 - 116Production生產(chǎn)1001 - 1101CIP清洗601 - 632Depress. After prod.生產(chǎn)結(jié)束后卸壓 501 - 502Filling/Empty line填充/排空管道301 - 305Fil. tank from ster.從消毒機(jī)至無菌罐200

2、- 220No ISB equippedIndexPre-sterilization101預(yù)殺菌步驟101Pre-sterilization102預(yù)殺菌步驟102Pre-sterilization103預(yù)殺菌步驟103Pre-sterilization104預(yù)殺菌步驟104Pre-sterilization105預(yù)殺菌步驟105Pre-sterilization112預(yù)殺菌步驟112Pre-sterilization111預(yù)殺菌步驟111Pre-sterilization110預(yù)殺菌步驟110Pre-sterilization107預(yù)殺菌步驟107Pre-sterilization106預(yù)殺菌

3、步驟106Pre-sterilization113預(yù)殺菌步驟113Pre-sterilization114預(yù)殺菌步驟114Pre-sterilization115預(yù)殺菌步驟115Pre-sterilization116預(yù)殺菌步驟116Production 1001生產(chǎn)步驟1001Step number: 101 Step time: 30SecDrain 1.0 Bar steam supply lineFully openFrom step 101-112從步驟101-112全開No ISB equippedIndex100%100%Step number: 102 Step time 30

4、SecDrain 2.7 Bar steam supply lineNo ISB equippedIndex100%100%Step:103Pressurize 1. Pressurize tank to 1.0 Bar. PT130No ISB equippedIndexA100%100%Step number: 104 Step timer: 300SecDrain 1No ISB equippedIndex100%100%Step:105Pressurize 2. Pressurize tank to 1.5 Bar. PT130No ISB equippedIndex10sec del

5、ay activated延時10秒動作100%100%AStep number: 106Drain 2. 60SecNo ISB equippedIndex100%100%Step:107Pressurize 3. Pressurize tank to 2.0 Bar. PT130No ISB equippedIndex10sec delay activated延時10秒動作100%100%ANo ISB equippedIndexStep number: 110Drain 3. 60Sec100%100%Step:111 HeatingCondition to Next Step TT140

6、, TT160, TT170 1250CNo ISB equippedIndex10sec delay activated延時10秒動作Activated/deactivated 5/ 60sec每隔60秒，動作5秒Activated/deactivated 60/5sec每隔5秒，動作60秒100%100%ANo ISB equippedIndexActivated/deactivated 5/ 60sec每隔60秒，動作5秒Activated/deactivated 60/5sec每隔5秒，動作60秒Step:112Sterilizing 1800Sec ANDTT140, TT160,

7、TT170 1250C100%100%AStep number: 113Cooling 1 150SecIf TT160110 0C, Activated如果TT160 110 0C ，則動作Every 15sec, activated 10sec每隔15秒動作10秒2.6BarNo ISB equippedIndexV142 max. allowed open ramped from 0 50% during appr. 2.5 min.If TT160110 0C, Activated如果TT160 110 0C ，則動作1.3BarNo ISB equippedIndexStep num

8、ber: 114Cooling 2 900SecV142 max. allowed open ramped from 50100% during appr. 2.5 min.Step number: 115Condensate Drain 1 240SecIf TT160110 0C, Activated如果TT160 110 0C ，則動作No ISB equippedIndex1.0BarStep number: 116Condensate Drain 2 20SecNo ISB equippedIndex1.0BarANo ISB equippedIndexProduction Step

9、 1002生產(chǎn)步驟1002Production Step 1003生產(chǎn)步驟1003Production Step 1004生產(chǎn)步驟1004Production Step 1101生產(chǎn)步驟1101Production Step 1001生產(chǎn)步驟1001Sterilizer in CIP消毒機(jī)正在消毒機(jī)正在CIPSterilizer in Prod消毒機(jī)正在生產(chǎn)消毒機(jī)正在生產(chǎn)Sterilizer standby消毒機(jī)待機(jī)消毒機(jī)待機(jī)Step number: 1001Ready for fillingEvery 5sec, activated 300sec每隔5秒，動作300秒If TT160110

10、0C, Activated如果TT160 110 0C ，則動作No ISB equippedIndex1.0BarStep number: 1002 Sub-Step 207Fill to Low level. LS10If TT160110 0C, Activated如果TT160 110 0C ，則動作No ISB equippedIndexV102, V103, V105, V107B, V112, V113Condition SeeSub-Step 201-207BIf TT160110 0C, Activated如果TT160 Low level. 90secV102, V103,

11、 V105, V107B, V112, V113Condition SeeSub-Step 201-207BIf TT160110 0C, Activated如果TT160 110 0C ，則動作No ISB equippedIndexStep number: 1004 Sub-Step 303Filling line 35SecV121, V123,V124, V125Condition SeeSub-Step 301-305BIf TT160110 0C, Activated如果TT160 110 0C ，則動作No ISB equippedIndexSterilizer in Produ

12、ctionStep number: 1101Ready for EmptyingIf TT160110 0C, Activated如果TT160 110 0C ，則動作No ISB equippedIndexStep number: 1101Ready for Emptying, During sterilizer In CIP Sterilizer in CIPIf TT160110 0C, Activated如果TT160 1.0barNo ISB equippedIndexStep number: 602Draining 1 LS102 + 5SecAlsafe as Master or

13、 Internal PDA CIP unitNo ISB equippedIndexStep number: 603Circ. TankExternal CIP unit as masterNo ISB equippedIndexNo ISB equippedIndexStep number: 604 - 701Circ. V102, V112No ISB equippedIndexStep number: 604 - 702Circ. Traps + V107ANo ISB equippedIndexStep number: 604 - 703Circ. V107 + V125ANo ISB

14、 equippedIndexStep number: 631Depressuring.1 PT1300.2 BarNo ISB equippedIndexStep number: 632Depressuring.2 120SecNo ISB equippedIndexDepressuring step 501生產(chǎn)后卸壓 步驟 501Depressuring step 502生產(chǎn)后卸壓 步驟 502Step 500步驟 500No ISB equippedIndexActivated if sterilizer request barrier如果消毒機(jī)有蒸汽障請求則動作Step number:

15、501Depressuring.1 after productionPT1300.2 BarNo ISB equippedIndexActivated if sterilizer request barrier如果消毒機(jī)有蒸汽障請求則動作Step number: 502Depressuring.2 after production300 SecNo ISB equippedIndexFilling/Emptying line 301填充/排空管線 步驟 301Filling/Emptying line 304填充/排空管線 步驟 304Filling/Emptying line 305填充/排

16、空管線 步驟 305Filling/Emptying line 302填充/排空管線 步驟 302Filling/Emptying line 303填充/排空管線 步驟 303Filling/Emptying line 300填充/排空管線 步驟 300No ISB equippedIndex1.0BarStep number: 300 (1001, 1004, 1101)Start filling/emptying lineNo ISB equippedIndex1.0BarStep number: 301 (1001, 1004, 1101)Close Steam 2SecNo ISB e

17、quippedIndex1.0BarStep number: 302 (1001, 1004, 1101)Open to drain 3SecNo ISB equippedIndex1.0BarStep number: 303 (1001, 1004, 1101)Product line open to drainNo ISB equippedIndex1.0BarStep number: 304 (1001, 1004, 1101)Close to drain 3SecNo ISB equippedIndex1.0BarStep number: 305 (1001, 1004, 1101)O

18、pen steam 10SecNo ISB equippedIndexFilling from Sterilizer step 201從消毒機(jī)填充至無菌罐 步驟201Filling from Sterilizer step 202從消毒機(jī)填充至無菌罐 步驟202Filling from Sterilizer step 203從消毒機(jī)填充至無菌罐 步驟203Filling from Sterilizer step 207從消毒機(jī)填充至無菌罐 步驟207Filling from Sterilizer step 220從消毒機(jī)填充至無菌罐 步驟220Filling from Sterilizer step 217從消毒機(jī)填充至無菌罐 步驟217Filling from Sterilizer step 216從消毒機(jī)填充至無菌罐 步驟216Filling from Sterilizer step 215從消毒機(jī)填充至無菌罐 步驟215Filling from Sterilizer step 200從消毒機(jī)填充至無菌罐 步驟200No ISB equippedIndex1.0BarStep number: 200 (10