PALL頗爾過濾器-乙烯系統(tǒng)培訓

1、燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門從從燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門燃油和化學品部門Ethylene Process: Hot Section乙烯工藝：熱區(qū)乙烯工藝：熱

2、區(qū)Oil/Water Separator油/水分離器Steam back to furnaces蒸汽返回熔爐蒸汽返回熔爐Quench Water Tower驟冷水塔Fuel Oil燃料油燃料油 Mol Sieve/ Gas Dryer分子篩分子篩/氣體干燥劑氣體干燥劑Fuel gas燃料氣體燃料氣體Quench Oil Tower淬火塔Furnace熔爐熔爐Caustic or Amine System腐蝕性或胺類系統(tǒng)腐蝕性或胺類系統(tǒng)To BTX unit到達到達BTX單元單元Caustic to discharge腐蝕劑排放Dilution Steam System稀釋蒸汽系統(tǒng)Liquid/

3、Liquid coalescer液/液聚結過濾器Liquid/Gas coalescer液/氣聚結過濾器Filter過濾器 123467HC Conden-satesHC聚結物聚結物Compressor Protection壓縮機防護壓縮機防護5Gasoline汽油9810Feed Naphtha Liquid or Ethane Gas給料給料-石腦油液體或石腦油液體或乙烷氣體乙烷氣體Caustic/Gas. Separator腐蝕劑腐蝕劑/氣體分離器氣體分離器Wash Water沖洗水沖洗水Hydrog.氫化物燃油和化學品部門燃油和化學品部門Propylene Tower丙烯塔丙烯塔Eth

4、ylene Process: Cold Section乙烯工藝：冷區(qū)乙烯工藝：冷區(qū)AcetyleneConverter乙炔轉換器乙炔轉換器cracked Gas裂解氣Ethane Gas recycled to fuel gas乙烷氣體回收為燃乙烷氣體回收為燃料氣體料氣體Propylene to purification丙烯純化Light gasoline to hydrogenation輕汽油氫化C4 rich cut to fractionationC4 rich cut分餾Dryer干燥劑干燥劑Gasoline汽油Liquid/Liquid coalescer液/液聚結過濾器Liquid

5、 / Gas coalescer液/氣聚結過濾器Filter or coalescer過濾器或聚結過濾器CausticSolution腐蝕性溶液腐蝕性溶液CH4 + H2 910Final Product Ethylene Gas最終產品最終產品乙烯氣體乙烯氣體11Caustic/Gas. Separator腐蝕劑腐蝕劑/氣體分離器氣體分離器8Caustic to Discharge腐蝕劑排放腐蝕劑排放Demethaniizer脫甲烷塔脫甲烷塔De-ethanizer脫乙烷塔脫乙烷塔Depropanizer脫丙烷塔脫丙烷塔Debutanizer脫丁烷塔脫丁烷塔Ethylene Tower乙烯塔

6、乙烯塔Recycled Ethane回收乙烷Hydrog.氫化物Hydrog.氫化物Recycled Propane回收丙烷Knock out Drum分離罐燃油和化學品部門燃油和化學品部門The Top 10!Filtration/Separation Applications in Ethylene10大乙烯過濾大乙烯過濾/分離應用分離應用Feedstock filtration and purification給料過濾和純化Particulate filtration of the ethane gas or of the naphtha liquid乙烷氣體或石腦油液體的微粒過濾Liq

7、uid/Liquid coalescer on the liquid feedstock液體給料上的液/液聚結過濾器Liquid/Gas coalescer on the gas feedstock氣體給料上的液/氣聚結過濾器Purification and filtration of the fuel gas to the burners進入熔爐的燃料氣體的純化和過濾L/G coalescers to remove impurities in fuel gas to improve the “burn”去除燃料氣體中的雜質改善“燃燒”的液/氣聚結過濾器Quench Oil filtratio

8、n淬火油過濾Remove coke particles from hot oil去除熱油中的焦炭顆粒燃油和化學品部門燃油和化學品部門Quench Water application驟冷水應用驟冷水應用Removing py-gas from water with L/L coalescer利用L/L聚結過濾器把py-gas（裂解汽油）從水中去除Removing water from py-gas stream with L/L coalescer利用L/L聚結過濾器把水從py-gas蒸汽中去除Compressor Protection壓縮機保護壓縮機保護Lube Oil cleanliness

9、潤滑油清潔Light HC condensates coalescer輕輕HC冷凝物聚結過濾器冷凝物聚結過濾器Removal of water from HC condensation using L/L coalescer利用液/液聚結過濾器去除HC冷凝物中的水Hydrogenation Catalyst Protection氫化催化劑保護氫化催化劑保護Gasoline dewatering汽油脫水The Top 10!十大應用十大應用燃油和化學品部門燃油和化學品部門The Top 10! And More十大應用及更多十大應用及更多Red Oil from Spent Caustic；來自

10、廢堿的紅油9. & 10. Molecular Sieve Protection and clean-up分子篩保護和清潔Green Oil from Ethylene & Ethane Gas來自乙烯和乙烷氣體的綠油 Oil from Final Ethylene Gas來自最終乙烯氣體的油Buffer Seal Gas purification緩沖封閉氣體純化Analyzer Protection分析機保護Gas/Gas separation氣體/氣體分離燃油和化學品部門燃油和化學品部門什么是綠油 乙烯和其它石化生產裝置中所有C2、C3和C4加氫反應器中形成的一種低聚物。 綠油是一種含約9

11、0脂肪族二烯烴和10烯烴及烷烴的C4C20不飽和反應成分的混合物。燃油和化學品部門燃油和化學品部門什么是紅油堿洗塔脫硫堿洗塔上段水洗、中段濃堿液洗、下段稀堿液洗乙烯裂解氣中的重組份乳化、凝析累積在堿液中，最終隨廢堿液排出。因其顏色為紅色略帶黃色，所以叫紅油。紅油和廢堿液的比列為1：2燃油和化學品部門燃油和化學品部門The Applications in Ethylene在乙烯中的應用燃油和化學品部門燃油和化學品部門Liquid Feed Naphtha (& Gasoline Oils)液體給料石腦油（和汽油）Gas Feed Ethane Gas氣體給料乙烷氣體 Gas or Liquid

12、Feed氣體或液體給料氣體或液體給料Furnace熔爐熔爐1. The Feedstock給料燃油和化學品部門燃油和化學品部門Naphtha Feed (Liquid)石腦油給料（液體）Particulates: Mainly Iron oxides due to corrosion微粒：腐蝕導致大部分是氧化鐵Iron is a coke promoter鐵是焦炭促進劑Salt water due to transport in barges使用駁船運輸帶來的鹽水Chlorides will increase the corrosion氯化物會增加腐蝕Sodium will increase

13、the coke formation鈉會加快焦炭形成Ethane Feed (Gas)乙烷給料（氣體） Particulates: Iron oxides 微粒：氧化鐵燃油和化學品部門燃油和化學品部門Solids from naphtha produced on site現(xiàn)場生產石腦油中的固體Solid particles due to corrosion (tanks, pipes) Naphtha coming from a refinery next door腐蝕導致的固體顆粒（油箱、管道）腐蝕導致的固體顆粒（油箱、管道）來自煉油廠隔壁的石腦油來自煉油廠隔壁的石腦油燃油和化學品部門燃油和

14、化學品部門Naphtha Purification石腦油純化Removal of solids and salted water from liquid feedstocks 從液體給料中去除固體和鹽水Shipped Naphtha: The removal of salted water reduces corrosion and coking運輸石腦油：去除鹽水可以降低腐蝕和焦化Naphtha from refinery: 1 to 3 ppmw TSS煉油廠的石腦油：1至3 ppmw TSSTypical savings典型節(jié)省furnace maintenance熔爐維護longer

15、runs (one plant reported increased runtime by 50%)運行時間更長（據(jù)報道某個工廠的運行時間增加了50%）protection of flowmeters保護流量計燃油和化學品部門燃油和化學品部門1. Naphtha Purification to Protect a Carbon Bed 純化石腦油保護活性炭床Some systems have a “Mercury and Arsenic Removal System”某些設備有一個“水銀和砷去除系統(tǒng)”This carbon bed should be protected of typical

16、particulates found in the liquid naphtha stream應該對活性炭床進行保護，避免液體石腦油流中的微粒對其造成污染 10 m Absolute is Typically Specified by Carbon Bed Manufacturers for Proper Protection10 m絕對值是由活性炭床制造商規(guī)定的，目的是為炭床提供適當保護。燃油和化學品部門燃油和化學品部門1. Removal of solids and salted water from liquid feedstocks去除液體給料中的固體和鹽水Pall Products

17、to Use使用中的頗爾產品使用中的頗爾產品Particulate Removal Ultipleat High Flow (Low Temp.) or Profile A/S (High Temp.)微粒去除 Ultipleat High Flow （低溫）或Profile A/S （高溫）Water removal AquaSep or PhaseSep coalescer水去除 AquaSep或PhaseSep 聚結過濾器Pall Installations on Naphtha石腦油處理領域已安裝頗爾設備5 installations in Western Hemisphere 5個安

18、裝在西半球3 installations in Europe3個安裝在歐洲1 in China1個在中國燃油和化學品部門燃油和化學品部門PhaseSep InstallationEuropean Naphtha Cracker PhaseSep 安裝歐洲石腦油裂解爐安裝歐洲石腦油裂解爐燃油和化學品部門燃油和化學品部門1. Removal of solids from ethane gas去除乙烷氣體中的固體Pall Products to Use使用中的頗爾產品使用中的頗爾產品MCC1401 style Ultipor FilterMCC1401種類Ultipor過濾器Pall Install

19、ations on Ethane Gas頗爾乙烷氣體的安裝3 installations world wide 2 in Asia, 1 in Middle East全世界安裝了3套2個在亞洲、1個在中東A success in Australia:在澳大利亞的一個成功案例： Pipe 1500 km long管道長度1500km Gas filter life is 9-12 months before changeout更換前氣體過濾器壽命為9-12個月燃油和化學品部門燃油和化學品部門2. Fuel Gas purfication燃料氣體純化Removal of Particles and

20、 Liquids from Burners Gas Feed去除燃燒爐氣體給料中的微粒和液體Cracking Furnace裂解熔爐裂解熔爐SepraSolCoalescer SepraSol聚結過濾器聚結過濾器Feed給料給料燃油和化學品部門燃油和化學品部門Regulations requiring reductions in the NOx emissions: EN746-2法規(guī)要求降低NOx排放： EN746-2Low and Ultra Low NOx Burners低NOx燃燒爐和超低NOx燃燒爐Pilot burners點火燃燒爐Maintenance and Operating

21、 Costs維護和運行成本 2. Burner Protection燃燒爐保護High temp. environment in cracking furnaces present a severe environment for burner protection裂解熔爐內的高溫環(huán)境為保護燃燒爐帶來嚴峻挑戰(zhàn)燃油和化學品部門燃油和化學品部門Schematic of an Ultra Lean Premix burner超精益預混燃燒器原理圖From “Low Nox Burner Maintenance in High Temperature Furnaces”, John Zinc AiCh

22、E Meeting, March 2002 2. Burner Protection燃燒爐保護燃油和化學品部門燃油和化學品部門 2. Burner Protection: Fuel Tip Orifice Plugging燃燒爐的保護：燃油噴射孔堵塞 Will reduce the firing capacity of the furnace for the same available fuel pressure在相同燃油壓力下，燃燒爐點火性能降低 Uneven flame patterns不規(guī)則的火焰模式 Overheating of burner components燃燒爐組件過熱 Ti

23、p coking, flame instability端口焦化、火焰不穩(wěn)定燃油和化學品部門燃油和化學品部門Burner tip orifices can become plugged from燃燒爐噴嘴可能會被以下物質堵塞：Particulates in the fuel lines: line scale, salts, dirt, mol. sieves fines燃料管內的微粒：管道污垢、鹽、污物、分子篩精細顆粒Hydrocarbon liquids crack when they encounter the hot surface of the tip, leaving behind

24、coke碳氫化合物遇到頂部熱表面會裂變，碳氫化合物遇到頂部熱表面會裂變， 產生焦炭產生焦炭Plugged tips must be cleaned quickly before more serious maintenance problems develop, such as flame impingement在更嚴重的維護問題（例如：火焰沖擊）發(fā)生前，必須盡快清洗堵塞噴嘴燃油和化學品部門燃油和化學品部門Liquid contamination is able to get past the de-misters and Knock-Out devices to make it all th

25、e way to the burner because they are very fine droplets, with diameters 5 m液體污染物能夠穿過除霧器和分離罐裝置進入燃燒爐，因為他們都是非常精細的油滴，直徑小于5 m。Only solids? Also liquids! 除了固體之外，還有液體！Liquids may come from:液體可能來自：Distillation columns蒸餾塔Compressor lubrication oil壓縮機潤滑油Ethylene Process (green oil)乙烯工藝（綠油）Unsaturates / Heavy

26、components不飽和物/較重組分燃油和化學品部門燃油和化學品部門Increased Burner Efficiency提高燃燒爐效率Minimized Replacement of Nozzles將噴嘴替換頻率降到最低Reduced Maintenance and Operating Costs降低維護和運行成本Element Life has been 1 Year in the Field濾材實際使用壽命已有1年Use Pall SepraSol Liquid/Gas Coalescer for使用頗爾SepraSol液/氣聚結過濾器的好處：燃油和化學品部門燃油和化學品部門1. Re

27、moval of solids and liquids from fuel gas for protection of burner tips去除燃料氣體內的固體和液體，保護燃燒爐噴嘴Pall Products to Use需要使用的頗爾產品需要使用的頗爾產品Removal of particulates and aerosols in the fuel gas SepraSol Liquid/Gas Coalescer去除燃料氣體內的微粒和氣溶膠 SepraSol液/氣聚結過濾器More than 60 L/G systems in the world for burner protecti

28、on. 世界上有超過60個 L/G 系統(tǒng)用來保護燃燒爐SepraSol used on burners in many industries including refineries and other petrochemicals; aqnywhere customer has a cracking furnace. 燃燒爐上的SepraSol用于許多行業(yè)，包括煉油廠和其它石化行業(yè)；只要客戶擁有一個裂解熔爐就可以使用。燃油和化學品部門燃油和化學品部門Coalescer installed upstream of the control valve to protect it將聚結過濾器安裝在

29、控制閥的上游對其進行保護Piping should be cleaned before installation this is done during a shutdown安裝前應該清理管道關機時完成Pall Services頗爾維修服務Replacement with Stainless Steel piping使用不銹鋼管道進行替換Recommendations for a successful installation of a Pall L/G coalescer成功安裝頗爾L/G聚結過濾器的幾點建議燃油和化學品部門燃油和化學品部門Use Pall Metallic Baskets使

30、用頗爾金屬濾筐Removal of Particles from Quench Oil去除淬火油中的微粒Protection of pumps保護泵Installation in Brazil安裝在巴西 3. Quench Oil Filtration 3.淬火油過濾OilQuench淬火油淬火油Fuel Oil燃料油燃料油CrackedGas裂解氣體裂解氣體Gas fromFurnaces熔爐氣體熔爐氣體燃油和化學品部門燃油和化學品部門Purpose:目的Remove Py-Gas from Quench Water to a20 ppm level去除驟冷水中的Py-Gas至20 ppm

31、等級 - “Oil and Grease Extraction Technique”-“油和油脂提取技術”-EPA Method 413.2-EPA方法413.2Water Quench Tower水淬塔水淬塔WasteWater廢水廢水Oil/Water Separator油油/水分離器水分離器Pyrolysis Gasoline裂解汽油裂解汽油Pall PhaseSep System頗爾頗爾PhaseSep系統(tǒng)系統(tǒng)Pall AquaSep System頗爾頗爾AquaSep系統(tǒng)系統(tǒng)4. Quench Water:驟冷水： Removing Py-Gas from water去除水中的Py-

32、Gas燃油和化學品部門燃油和化學品部門Where Does the Quench Water Go in the Process?工藝中驟冷水去向何方？工藝中驟冷水去向何方？ Recycled back to the Quench Water Tower回收至驟冷水塔 Water Treatment水處理 To the Dilution Steam System (DSS) to make steam至稀釋蒸汽系統(tǒng)（DSS）形成蒸汽燃油和化學品部門燃油和化學品部門 Clean Quench Water清洗驟冷水清洗驟冷水Minimizes Heat Exchanger Cleaning最大程度

33、上減少熱交換器清洗Increases Heat Exchanger Efficiency提高熱交換器效率Reduces Steam Utility Costs降低蒸汽使用成本Reduces WasteWater Treatment Costs降低廢水處理成本Increases Benzene Stripper Efficiency提高苯氣提塔效率燃油和化學品部門燃油和化學品部門INLET入口入口Pall Liquid/Liquid Coalescing unit : Vessel and Internals頗爾液/液聚結裝置：容器和內部構件燃油和化學品部門燃油和化學品部門Surfactants

34、 are present in the Quench Water and Py-Gas表面活性劑存在于驟冷水和表面活性劑存在于驟冷水和Py-Gas中中Corrosion Inhibitors腐蝕抑制劑Chemical Additives化學添加劑Sulfur Compounds含硫化物Compressor Wash Oils壓縮器清洗油燃油和化學品部門燃油和化學品部門Why Will the PhaseSep System Work Effectively? PhaseSep 系統(tǒng)為什么會有效運行？系統(tǒng)為什么會有效運行？Effective Separation with IFTs as Low

35、 as 1.0 dyne/cm.有效分離界面張力（IFT）低至1.0 dyne/cm的液體。PhaseSep Coalescing Elements will not Disarm in the Presence of Surfactants. 即使存在表面活性劑，PhaseSep聚結元件仍將發(fā)揮作用Glass Fiber Cartridges Will Disarm.玻璃纖維濾芯將失效Impact of surfactants on coalescing表面活性劑對聚結的影響No surfactant-coalescing is less difficult無表面活性劑存在-聚結就比較容易一

36、些燃油和化學品部門燃油和化學品部門Liquid/Liquid Coalescers Always Need to be Protected with a Pre-Conditioning Unit液/液聚結過濾器通常需要使用預處理元件進行保護Removes Solids to Protect Coalescer Elements去除固體保護聚結過濾器元件Enables System to Achieve 20 ppm系統(tǒng)能夠到達20 ppmEnables 12-24 month PhaseSep Life PhaseSep 壽命長達12-24月Total Suspended Solids (T

37、SS) Levels in the Field Range from 0.1 - 10 ppm現(xiàn)場總懸浮物（TSS）等級范圍為0.1 - 10 ppmGas Crackers typically have more solids than a Liquid Cracker. We may need to evaluate an automated Backwash Unit for the prefilter.氣體裂解爐中的固體比液體裂解爐中多。我們可能需要為預過濾器評估自動反沖洗設備。Pre-Coalescence of the Liquids聚結工藝前的液體燃油和化學品部門燃油和化學品部門

38、 Preconditioning Element預處理部件預處理部件MCC1401E10010um Epocel in the MCC1401 formatMCC1401格式下的10um Epocel Larger diameter大直徑 Greater filter area大過濾面積 Excellent chemical and temperature compatibility良好的化學相容性和耐溫性Pall Profile A/S 頗爾Profile A/S過濾器 PPS ConstructionPPS結構Depth filtration深度過濾Excellent chemical a

39、nd temperature compatibility良好的化學相容性和耐溫性Metal baskets or DFT Stringwounds as prefilters to preconditioning elements金屬濾筐或DFT Stringwounds作為預處理裝置的預過濾器燃油和化學品部門燃油和化學品部門PhaseSep InstallationPreconditioning Elements PhaseSep 安裝預處理裝置安裝預處理裝置燃油和化學品部門燃油和化學品部門PhaseSep InstallationElement Installation PhaseSep

40、濾材安裝濾材安裝燃油和化學品部門燃油和化學品部門PhaseSep InstallationHousing Closure PhaseSep 濾殼端蓋濾殼端蓋燃油和化學品部門燃油和化學品部門4. Py-gas removal from Quench Water去除驟冷水中的Py-gasPall Products to Use使用中的頗爾產品使用中的頗爾產品Bulk prefilter Metal Baskets of DFT制劑預過濾器DFT金屬濾筐Preconditioning filter Epocel MCC1401預處理過濾器 Epocel MCC1401Py-gas removal f

41、rom water PhaseSep coalescer去除水中的Py-gas PhaseSep聚結過濾器Pall Installations on Quench Water頗爾驟冷水安裝頗爾驟冷水安裝22 installations globally全球共安裝了22處Several new projects being built某些新項目正在建設過程中Pall is recognized as a strong player in this application.頗爾被認為是此類應用產品領域內最具有競爭力的企業(yè)燃油和化學品部門燃油和化學品部門Competitive Technologie

42、s具有競爭力的技術具有競爭力的技術Dispersed Oil Extractors for Gas Crackers氣體裂解爐用分散油提取器More Capital Intensive than Pall Unit與頗爾設備相比資金更密集Unreliable, Inconsistent Performance性能不可靠、不穩(wěn)定Conventional Glass Fiber Cartridges for Liquid Crackers液體裂解爐用傳統(tǒng)玻璃纖維濾芯Disarm within 4-6 weeks of Operation運行4-6周內就報廢Unreliable Performanc

43、e性能不可靠燃油和化學品部門燃油和化學品部門Napthachimie Lavera, FranceCost Justification Napthachimie Lavera, 法國成本分析成本分析Stripper Steam Cost Old System汽提塔蒸汽成本老系統(tǒng)Stripper Steam Cost Pall System汽提塔蒸汽成本頗爾系統(tǒng)Waste Treatment Volume Reduction Savings減少廢物處理量所節(jié)省的成本Total Savings $ / Year總節(jié)省成本總節(jié)省成本$/年年Initial Cost初始成本$239,000 / Yr.

44、 of Excess LP Steam Excess LP 蒸汽：$239,000 / 年0 Excess LP Steam Excess LP 蒸汽：0$10,900 / Year$10,900 / 年$307,100 / Year $307,100 / 年$78 K78,000美元Pall System Pay-Back: 4 Months頗爾設備投資回報時間：頗爾設備投資回報時間：4個月個月燃油和化學品部門燃油和化學品部門Thai Olefins Corporation ThailandCost Justification Thai Olefins Corporation（泰國石蠟公司）

45、 泰國成本分析成本分析Coalescer Maintenance Old System聚結過濾器維護老系統(tǒng)Coalescer Maintenance Pall System聚結過濾器維護頗爾系統(tǒng)Re-Boiler Maintenance Old System再沸器維護老系統(tǒng)Re-Boiler Maintenance Pall System再沸器維護頗爾系統(tǒng)Stripper Steam Cost Old System汽提塔蒸汽成本老系統(tǒng)Stripper Steam Cost Pall System汽提塔蒸汽成本頗爾系統(tǒng)Waste Treatment Volume Reduction Saving

46、s廢物處理量減少所節(jié)省的成本Total Savings $ / Year總節(jié)省成本總節(jié)省成本$ / 年Initial Cost 創(chuàng)辦成本Every 2 months每2個月9+ months9個月以上$5,500 / Year $5,500 / 年00$261,000 / Yr. - Excess LP Steam Excess LP 蒸汽- $261,000 / 年Excess LP SteamExcess LP 蒸汽- 0$10,000 / Year $10,000 / 年$276,500 / Year $276,500 / 年$249 K$249 KPall System Pay-Bac

47、k: 11 Months頗爾設備投資回報期：頗爾設備投資回報期：11個月個月燃油和化學品部門燃油和化學品部門Water Quality Specifications水質質量標準水質質量標準PhaseSep Effluent QualityPhaseSep 排出液質量 Visually Clear目視清澈 Usual claim and requirement is 30ppm of free oil in water通常要求和規(guī)定水中游離油 30ppm Hydrocarbon Concentrations to 10 ppm and Lower Have Been Proven in the

48、Field經驗證現(xiàn)場碳氫化合物濃度為10 ppm 以及更低 New testing in 2006 and 2007 to rewrite claims based on new testing guidelines根據(jù)新的測試準則，在2006年和2007年做新測試改寫要求燃油和化學品部門燃油和化學品部門INLETOUTLETPall PhaseSep system to Remove Py-Gas from Quench Water Case 1去除驟冷水中Py-Gas的頗爾PhaseSep系統(tǒng)案例1Inlet: Up to 2% of liquid HC入口：高達液體入口：高達液體HC的的

49、2%Outlet: 20 ppm出口：出口： 20 ppm燃油和化學品部門燃油和化學品部門Pall PhaseSep system to Remove Py-Gas from Quench Water Case 2去除驟冷水中的Py-Gas的頗爾PhaseSep系統(tǒng)案例2Py-Gas from Water水中的水中的Py-Gas燃油和化學品部門燃油和化學品部門Pall PhaseSep system to Remove Py-Gas from Quench Water Case 3去除驟冷水中的Py-Gas的頗爾PhaseSep系統(tǒng)案例3Py-Gas from Water水中的水中的Py-Ga

50、s 燃油和化學品部門燃油和化學品部門Purified Water to Benzene Stripper & Steam System純化后的水到達吹苯塔和蒸汽系統(tǒng)Pall AquaSep System頗爾AquaSep 系統(tǒng)Removal of Water from Py-Gas去除去除Py-Gas中的水中的水Application #4, contd應用編號：4，續(xù)Purified Py-Gas純化后的Py-GasPyrolysis Gasoline with some water帶有水的裂解汽油Pall PhaseSep System頗爾PhaseSep系統(tǒng)Water with Py-G

51、as水和Py-GasSettling Tank沉降槽Water from Quench Tower來自驟冷塔的水Py-Gas Water水燃油和化學品部門燃油和化學品部門Py-gas removed from the water is a salable product從水中去除的Py-gas是可以出售的產品Purpose is to Sell a Higher Purity Product目的是為了出售一種高純度產品Removal of Water down to less than 15 ppm去除水降至15 ppm以下Pall Corporation has Installed Doze

52、ns of Liquid Liquid Coalescers for Water from Hydrocarbon Streams頗爾公司已經安裝了幾十個碳氫化合物蒸汽中的水用液液聚結過濾器Use the AquaSep Vertical Configuration使用AquaSep 垂直配置Removal of Water from Pyrolysis Gasoline去除裂解汽油中的水燃油和化學品部門燃油和化學品部門Water Quench水淬水淬Compressor Stages壓縮機級壓縮機級Cracked Gas裂解氣體裂解氣體5. Compressor Protection 壓縮機

53、保護Removal of Particles and water in lube oil using a Pall Purifier使用頗爾純化器去除潤滑油中的水和顆粒燃油和化學品部門燃油和化學品部門Application #5Compressor Protection應用編號：5壓縮機保護Removal of aerosols significantly affects the performance of a compressor去除氣溶膠會顯著影響壓縮機性能Types of Compressors affected受影響的壓縮機類型Reciprocating往復式Centrifugal離

54、心式Water QuenchTower急冷水塔急冷水塔Compressor Stages壓縮機級Amine System胺類系統(tǒng) Gas Dryer氣體干燥器SepraSol Coalescer SepraSol 聚結過濾器SepraSol Coalescer SepraSol聚結過濾器PhaseSep Coalescer PhaseSep聚結過濾器Particle Filter顆粒過濾器燃油和化學品部門燃油和化學品部門5. Compressor protection5.壓縮機保護Compression stages壓縮機級Removal of water in condensate gaso

55、line去除凝析汽油中的水Removal of liquid hydrocarbons in water used for washing去除清洗水中的液體碳氫化合物Protection of compressors by filtering hydraulic fluids過濾液壓油保護壓縮機Use Purifiers and lube oil filters使用純化器和潤滑油過濾器Remove particles and water from oil去除油中的顆粒和水Protection of compressor internals保護壓縮機內部構造Avoid shut downs an

56、d leaks 避免停機和泄漏Pall Services: rental of units, total fluid conditioning頗爾服務：設備租賃、整體液體處理燃油和化學品部門燃油和化學品部門PALL PURIFIER FOR LUBE OIL SYSTEMS 潤滑油系統(tǒng)用頗爾純化器潤滑油系統(tǒng)用頗爾純化器Water removal with Pall purifier 使用頗爾純化器脫水Removal of去除100% of free water and 90% of dissolved water 100% 的游離水和90%的溶解水100% of free and entrai

57、ned gases and 80% of dissolved gases100%的游離氣體和夾帶氣體以及80% 的溶解氣體Ultipor III removes particles of several micron ranges Ultipor III 去除多個微米范圍的微粒燃油和化學品部門燃油和化學品部門PALL PURIFIER FOR LUBE OIL SYSTEMS 潤滑油系統(tǒng)用頗爾純化器潤滑油系統(tǒng)用頗爾純化器Water can enter a system in many ways水能夠以許多方式進入系統(tǒng)Condensation of air空氣凝結Seepage through

58、access panels, damaged seals, reservoir covers從接觸面板、受損密封件、蓄水池外殼處滲透Leakage from water-cooled heat exchangers從水冷卻熱交換器處泄漏Contaminated make-up fluid受污染的補充液燃油和化學品部門燃油和化學品部門PALL PURIFIER FOR LUBE OIL SYSTEMS 潤滑油系統(tǒng)用頗爾純化器潤滑油系統(tǒng)用頗爾純化器Corrosion腐蝕50% bearing life reduction軸承壽命減少50% Surface finish damage includi

59、ng etching表面拋光損壞，包括蝕刻Accelerated surface fatigue加速表面老化Rust and corrosion pits生銹和腐蝕坑Water can damage a system in many ways水能夠以許多方式損壞系統(tǒng)Fluid breakdown流體分離Precipitation沉淀Fluid oxidation流體氧化Reduction in lubrication film thickness潤滑漆厚度減少燃油和化學品部門燃油和化學品部門5. Compressor Protection: Lube Oil Purifiers5. 壓縮機保護

60、：潤滑油純化器Specific Operation Data on Steamcrackers蒸汽裂解裝置的具體運行數(shù)據(jù)蒸汽裂解裝置的具體運行數(shù)據(jù) Gas concentration in the oil or vacuum air may be critical油中或真空中的氣體濃度可能會很重要 Some customers use nitrogen instead of ambient air (Germany, France, )某些客戶使用氮氣取代大氣（德國、法國.）燃油和化學品部門燃油和化學品部門Common Max. Vol. Gas Concentrations正常最大體積的氣體