焊接探傷檢測(cè)作業(yè)指導(dǎo)書

1、COPYRIGHT:Neitherthisdocumentnoranypartsofitmaybecopiedorreproducedinanyformorbyanymeansortranslatedintoanotherlanguage,withoutpriorconsentofSUZHOUREDMAPLEWINDBLADEMOULDCO.,LTD.IEDMAPLEGurit蘇州紅楓風(fēng)電模具有限公司版權(quán)說(shuō)明：未經(jīng)書面認(rèn)可，不得復(fù)制，違者必究。COPYRIGHT:Neitherthisdocumentnoranypartsofitmaybecopiedorreproducedinanyform

2、orbyanymeansortranslatedintoanotherlanguage,withoutpriorconsentofSUZHOUREDMAPLEWINDBLADEMOULDCO.,LTD.IEDMAPLEGurit蘇州紅楓風(fēng)電模具有限公司版權(quán)說(shuō)明：未經(jīng)書面認(rèn)可，不得復(fù)制，違者必究。WorkInstructionofNDTTestforWelding焊接探傷測(cè)試作業(yè)指導(dǎo)書GuritDoc.No.文件編號(hào):QA-W-015Page頁(yè)碼：Page1of5ReversionDate發(fā)行日期:Nov1st2010ReversionNo.版本:A/01WorkInstructionofNDT

3、TestforWelding焊接探傷測(cè)試作業(yè)指導(dǎo)書DocumentRevisionHistory文件變更記錄Version版本RevisionDate變更日期RevisedContent變更內(nèi)容Reviser修訂者A/0111/1/2010Firstrelease/首次發(fā)行WangRuiqiuEditedby:編制Verifiedby:核準(zhǔn)Approvedby:批準(zhǔn)Date:Date:Date:WorkInstructionofNDTTestforWelding焊接探傷測(cè)試作業(yè)指導(dǎo)書GuritDoc.No.文件編號(hào):QA-W-015Page頁(yè)碼：Page2of5ReversionDate發(fā)行日

4、期:Nov1st2010ReversionNo.版本:A/01Purpose目的ConductingNDTtest(includingDPIandMPItests),istotestnonconformitiesofweldssuchascracksandholesetc.afterweldedandgrinded,.對(duì)焊接打磨后焊縫進(jìn)行探傷檢測(cè)（包括滲透探傷和磁粉探傷測(cè)試），確保焊縫無(wú)裂紋，孔洞等不良。ApplicableScope適用范圍Itisapplicabletononconformitiesofweldsforallmouldsteelframeandtheaccessories.

5、適用于所有焊接件焊縫打磨后不良檢測(cè)。Responsibilities職責(zé)QualityinspectorisresponsibletodoNDTtest(includingDPIandMPItests)afterweldingisfinishedandgrinded,andmakerecords.質(zhì)檢員負(fù)責(zé)對(duì)焊接打磨后的焊縫進(jìn)行探傷測(cè)試(包括滲透探傷和磁粉探傷測(cè)試)，并作好記錄。Equipment/Apparatusneeded所需設(shè)備：DPItestCleaner,Penetrant,Developer清洗劑，滲透劑，顯象劑MPItestMagneticsuspensionliquid,Ma

6、gnetictester黑油磁懸液，磁軛探傷儀Procedures工作程序DPItest滲透探傷測(cè)試COPYRIGHT:Neitherthisdocumentnoranypartsofitmaybecopiedorreproducedinanyformorbyanymeansortranslatedintoanotherlanguage,withoutpriorconsentofSUZHOUREDMAPLEWINDBLADEMOULDCO.,LTD.IEDMAPLEGurit蘇州紅楓風(fēng)電模具有限公司版權(quán)說(shuō)明：未經(jīng)書面認(rèn)可，不得復(fù)制，違者必究。COPYRIGHT:Neitherthisdocum

7、entnoranypartsofitmaybecopiedorreproducedinanyformorbyanymeansortranslatedintoanotherlanguage,withoutpriorconsentofSUZHOUREDMAPLEWINDBLADEMOULDCO.,LTD.REDMAPLEGurit蘇州紅楓風(fēng)電模具有限公司版權(quán)說(shuō)明：未經(jīng)書面認(rèn)可，不得復(fù)制，違者必究。WorkInstructionofNDTTestforWelding焊接探傷測(cè)試作業(yè)指導(dǎo)書GuritDoc.No.文件編號(hào):QA-W-015Page頁(yè)碼：Page3of5ReversionDate發(fā)行日期

8、:Nov1st2010ReversionNo.版本:A/015.1.1Cleanthesurfacetobeinspectedwithcleanerandbedried.用清洗劑清洗待檢焊縫表面，并干燥之Penetranttobesprayedontothesurfaceandtobekeptfor5to15minutes.將滲透劑均勻噴涂于待檢表面，并保持5-15分Removetheexcesspenetrantwithcleanerorwaterandwipeitdry用清洗劑或水清除多余滲透劑，并用干凈布擦干。Spraydeveloper/噴涂顯像劑WorkInstructionofND

9、TTestforWelding焊接探傷測(cè)試作業(yè)指導(dǎo)書GuritDoc.No.文件編號(hào):QA-W-015Page頁(yè)碼：Page4of5ReversionDate發(fā)行日期:Nov1st2010ReversionNo.版本:A/01Spraythedeveloper,andvisuallycheckthewelds.Iftheweldshavedefectssuchascracks,thepenetrantwillbedisplayed.Thenrepairthebadwelds.噴涂顯像劑，并觀察。如焊縫有裂紋等不良，滲透劑會(huì)顯像出來(lái)。對(duì)不良焊縫要求修復(fù)。Recorditwithpictures.

10、使用圖片進(jìn)行記錄.MPItest磁粉探傷Connectonsideofcabletothemagnetictesterandtheothersidetopowersupply.將電源接頭一段與磁粉探傷儀連接spraymagneticsuspensionliquidontoareatobeinspected.向被檢區(qū)域噴灑磁懸液。WorkInstructionofNDTTestforWelding焊接探傷測(cè)試作業(yè)指導(dǎo)書GuritDoc.No.文件編號(hào):QA-W-015Page頁(yè)碼：Page5of5ReversionDate發(fā)行日期:Nov1st2010ReversionNo.版本:A/01dep

11、osittheproberarmsontheareatobeinspected,andkeepingoodtouch,thenpresstheswitchbutton,keepfor2-3seconds將探頭關(guān)節(jié)開面放置在被檢工件上，保持良好接觸，按下探頭開關(guān)，保持2-3s。Loosentheswitchbutton,andremovetheproberarms,thenvisuallycheck,iftheweldshavedefectssuchascracksorholes,thenthemagneticpowderwillcongregateonthesurfaceofcracks.Repairthebadwelds松開探頭開關(guān)，移開探頭，并觀察。如焊縫有裂紋等不良，磁粉