ASME焊接工藝評定-焊工技能評定表格WORD版

1、2010 SECTION IXQW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)（See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code）Sheet 1 of 2Company NameByWelding Procedure Specification NO.DateSupporting PQR NO.(s) Revision No. Welding Process(es)TypesJOINTS(QW-402)DetailsJoints Des

2、ignBacking: YesNoBacking materials (Type) (Refer to both backing and retainers) Metal Nonfusing Metal Nonmetallic OtherSketches, Production Drawings, Weld Symbols, or Written DescriptionShould show the general arrangement of the parts to be welded. Where Applicable, the root Spacing and the details

3、of weld groove may bespecified.At the option of the Manufacturer, sketches may be attached to illustrate Joint design, weld layers, and bead sequence (e.g., for notch toughness Procedures, for multiple process procedures, etc.)*BASE METALS (QW-403)P-No.Group No.to P-No. Group No. ORSpecification Typ

4、e and GradeTo Specification Type and Grade ORChem. Analysis and Mech. Prop. To Chem. Analysis and Mech. Prop. Thickness Range:Base Metal: GrooveFillet Maximum Pass Thickness 1/2in(13mm) (Yes)(No)Other *FILLER METALS (QW-404)12Spec. No. (SFA)AWS No. (Class) F-No. A-No. Size of Filler Metals Weld Meta

5、lThickness Range:Groove Fillet Electrode-Flux (Class) Flux Trade Name Consumable Insert Other Each base metal filler metal combination should be recorded individually.2010 SECTION IXQW-482 (Back)WPS No.Rev.Sheet 2 of 2POSITIONS (QW -405)Position(s) of Groove Welding Progression: Up DownPosition(s) o

6、f Fillet Postweld heat treatment (QW-407) Temperature Range: Time Range:GAS (QW-408)Gas(es)(Mixture) Flow Rate Shielding TrailingBacking Preheat (QW-406) Preheat Temperature, Minimum Interpass Temperature, Maximum Preheat Maintenance (Continuous or special heating, where applicable, should be record

7、ed)ELECTRICAL CHARACTERISTICS (QW-409)Current AC or DC Polarity Amps (Range) SEE TABLEVolts (Range) SEE TABLE(Amps and volts range should be recorded for each electrode size,Position, and thickness, etc. This information may be listed in a Tabular form similar to that shown below.)Tungsten Electrode

8、 Size and Type N/AMode of Metal Transfer for GMAWElectrode Wire Feed Speed Range SEE TABLETECHNIQUE (QW-410)String or Weave Bead: Orifice or Gas Cup Size: Initial and interpass Cleaning (Brushing, Grinding, etc.) Method of Back GougingOscillation N/AContact Tube to Work Distance N/AMultiple or Singl

9、e Pass (Per Side) Multiple or Single ElectrodesTravel Speed (Range) SEE TABLEPeeningN/AOther Weld Layer(s)ProcessFiller MetalCurrentVolt RangeTravel Speed RangeeOther (e.g., Remarks, Comments, Hot Wire Addition, Technique, Torch Angle, etc.)ClassDiameterType/ PolarityAmp Range123456QW-483 SUGGESTED

10、FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)Record Actual Conditions Used to Weld Test CouponCompany Name Procedure Qualification Record No. DateWPS No. Welding Process(es)Types (Manual, Automatic, Semi-Automatic)JOINTS (QW-402)Groo

11、ve Design of Test Coupon(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal or process used.) BASE METALS (QW-403) Material Spec. Type or Grade P-No. to P-No. Thickness of Test Coupon Diameter of Test CouponN/A Other POSTWELD HEAT TREATMENT (QW

12、-407)Temperature Time： Other GAS (QW-408)Gas(es)(Mixture)Flow RateShielding TrailingBacking FILLER METALS (WQ-404)12SFA SpecificationAWS ClassificationFiller Metal F-No Weld Metal Analysis A-No.Size of Filler Metal Filler Metal Product FormELECTRICAL CHARACTERISTICS (QW-409) Current Polarity Amps.Vo

13、lts Tungsten Electrode Size OtherSupplemental Filler MetalElectrode Flux Classification Flux Type Flux Type Name Weld Metal Thickness Othe POSITION (QW-405) Position of Groove Weld Progression (Uphill, Downhill)N/A Other TECHNIQUE (QW-410) Travel Speed : String or Weave Bead: Oscillation:N/A Multipa

14、ss or Single Pass (Per Side)Single or Multiple: Other : PREHEAT (QW-406) Preheat Temperature No preheat, Ambient Temperature 15 Interpass Temperature 256 Other 2010 SECTION IXQW-483 (Back)PQR No. Tensile Test (QW -150)Specimen No.WidthThicknessAreaUltimate Total LoadUltimate Unit Stress , MPaType of

15、 Failure and Location12-Guided-Bend Tests (QW-160)Type and Figure No.ResultToughness Tests (QW-170)Specimen No.Notch LocationSpecimen SizeTest TemperatureImpact ValuesDrop Weight Break (Y/N)Ft-lb% ShearMils123456Comments:AcceptableFillet-Weld Test (QW-180)Resul Satisfactory: Yes N/ANo Penetration in

16、to Parent Metal: Yes No MacroResults Other TestsType of Test N/ADeposit Analysis Other -Welders NameClock No. Stamp No.Tests Conducted by Laboratory Test No. We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the req

17、uirements of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE.Preparation: atify: Manufacturer:Date Issued:2010 SECTION IXQW-484A SUGGESTED FORMAT A FOR WELDER PERFORMANCE QUALIFICATIONS (WPQ)(See QW-301, Section IX, ASME Boiler and Pressure Vessel Code)Welders nameIdentification No. Test Desc

18、riptionWelding Variables(QW-350)Actual Values Range QualifiedWelding process(es) Type (ie; manual, semi-automatic) usedBase metal (with/without)PlatePipe(enter diameter if pipe or tube) Base metal P- Number to P-Number Filler metal or electrode specification(s)(SFA) (info. Only)Filler metal or elect

19、rode classification(s)(info. Only) Filler metal F-Number(s) Consumable insert (GTAW or PAW)Filler type (Solid/ metal or flux cored/ powder) (GTAW or PAW)Deposit thickness for each process Process 1 GMAW 4 layers minimum Yes NoProcess 2 3 layers minimum Yes NoPosition qualified (2G,6G,3F, etc.) Verti

20、cal progression (uphill or downhill)Type of fuel gas (OFW) Inert gas backing (GTAW, PAW, GMAW)Transfer mode (sprey/ globular or pulse to short circuit-GMAW)GTAW current type / polarity ( AC, DCEP, DCEN) RESULTSVisual examination of completed weld (QW-302.4) eq oac(,)Bend test; Transverse root and fa

21、ce QW-462.3(a); Longitudinal root and face QW-462.3(b); eq oac(,)Side (QW-462.2); Pipe bend specimen, corrosion- resistant overlay QW-462.5c; Plate bend specimen, corrosion-resistant overlay QW-462.5d; Macro test for fusion QW-462.5(b); Macro test for fusion QW-462.5(e) TypeResultTypeResultTypeResul

22、tAlternative radiographic examination results (QW-191) eq oac(,)RT / UTFillet weld fracture test (QW-181.2) N/ALength and percent of defectsN/AMacro examination (QW-184)N/A Fillet size (mm) Concavity / convexity(mm)Other tests Film or specimens evaluated byCompanyMechanical tests conducted byLaborat

23、ory test no. Welding supervised by We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE.OrganizationDateApril 18,2013By QW-484B SUGGESTED FOR

24、MAT B FOR WELDER PERFORMANCE QUALIFICATIONS (WPQR)(See QW-301, Section IX, ASME Boiler and Pressure Vessel Code)Welders nameIdentification No. Test Description (Information only)Identification of WPS followed eq oac(,)Test couponProduction weldSpecification of base metal(s)ThicknessBase metal P Numb

25、er to P-NumberPosition (2G, 6G, 3F, etc.) eq oac(,) platePipe (enter diameter, if pipe or tube)Filler metal (SFA) specification Filler metal or electrode classification Testing Conditions and Qualification Limits When Using Automatic Welding EquipmentsWelding Variables(QW-361.1)Actual Values Range Q

26、ualifiedType of weldingWelding process Filler metal (with/without) (EBW or LBW)Type of laser for LBW ( CO2 to YAG, etc.)Continuous drive or inertial welding (FW)Vacuum or out of vacuum (EBW)Testing Conditions and Qualification Limits When Using Automatic Welding EquipmentsWelding Variables(QW-361.2)

27、 Actual Values Range QualifiedType of welding (machine)Welding processDirect or remote visual control Automatic arc voltage control (GTAW)Automatic joint tracking Position qualified (2G, G, 3F, etc) Consumable inserts (GTAW or PAW)Backing (with/without )Single or multiple passes per sideRESULTSVisua

28、l examination of completed weld (QW-302.4) Acceptable eq oac(,)Bend test; Transverse root and face QW-462.3(a); Longitudinal root and face QW-462.3(b); eq oac(,)Side (QW-462.2); Pipe bend specimen, corrosion- resistant overlay QW-462.5c; Plate bend specimen, corrosion-resistant overlay QW-462.5d; Ma

29、cro test for fusion QW-462.5(b); Macro test for fusion QW-462.5(e) TypeResultTypeResultTypeResultAlternative radiographic examination results (QW-191) eq oac(,)RT / UTFillet weld fracture test (QW-181.2) N/ALength and percent of defectsN/AMacro examination (QW-184)N/A Fillet size (mm) Concavity / co

30、nvexity(mm)Other tests Film or specimens evaluated by CompanyMechanical tests conducted by Laboratory test no. Welding supervised by We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements of Section IX

31、 of the ASME BOILER AND PRESSURE VESSEL CODE.OrganizationDate By 附錄資料：不需要的可以自行刪除干掛石材施工工藝本項(xiàng)目主要柱為干掛石材，干掛石材縫隙采用密封膠；龍骨形式主要規(guī)格型號有：石材立柱采用L50*5角鋼，立柱與結(jié)構(gòu)連接支座為14#槽鋼，所有橫梁均采用L40*4角鋼，所有鋼材表面熱浸鍍鋅；石材面板采用掛件結(jié)構(gòu)系統(tǒng)，局部采用后置背栓。主要做法如下：石材柱橫剖節(jié)點(diǎn)石材柱橫剖節(jié)點(diǎn)石材長短邊連接方式二、石材幕墻的安裝工藝流程： 石材幕墻施工流程圖開工開工基準(zhǔn)線移交復(fù)核基準(zhǔn)線移交復(fù)核放線放線檢查放線精度檢查放線精度埋件檢查埋件檢查埋件

32、校準(zhǔn)補(bǔ)埋埋件校準(zhǔn)補(bǔ)埋連接件安裝連接件安裝質(zhì)量檢查質(zhì)量檢查鋼龍骨安裝鋼龍骨安裝質(zhì)量檢查質(zhì)量檢查石材面板安裝石材面板安裝質(zhì)量檢查質(zhì)量檢查檢查清掃檢查清掃質(zhì)量檢查質(zhì)量檢查竣工交付竣工交付石材面板訂購與干掛石材施工配合流程圖放 線石材到貨提石材計劃石材驗(yàn)收隱蔽驗(yàn)收放 線石材到貨提石材計劃石材驗(yàn)收隱蔽驗(yàn)收鋼安裝龍骨（鋼材為熱鍍鋅）鋼安裝龍骨（鋼材為熱鍍鋅）龍骨焊接處二次防銹處理（三遍刷漆）龍骨焊接處二次防銹處理（三遍刷漆）石材開槽加工（倒角、磨邊）六面防護(hù)石材開槽加工（倒角、磨邊）六面防護(hù)安裝石材面板安裝石材面板檢查、注膠檢查、注膠檢查、清理、拋光、打蠟檢查、清理、拋光、打蠟補(bǔ)眼補(bǔ)眼石材幕墻清洗石材幕墻

33、清洗終 驗(yàn)終 驗(yàn)三、各施工程序詳細(xì)說明1、連接件安裝工藝及技術(shù)方案（1）連接件的作用都是為了將石材與主體結(jié)構(gòu)連接起來，故連接件的安裝質(zhì)量將直接影響干掛的結(jié)構(gòu)安裝質(zhì)量。（2）在安裝前檢查連接件是否符合要求，是否是合格品，熱鍍鋅是否按標(biāo)準(zhǔn)進(jìn)行，開口槽是否符合產(chǎn)品標(biāo)準(zhǔn)。（3）尋準(zhǔn)埋件。預(yù)埋件的作用就是將連接件固定，使幕墻結(jié)構(gòu)與主體砼結(jié)構(gòu)連接起來。故安裝連接件時首先要尋找埋件，只有尋準(zhǔn)了埋件才能很準(zhǔn)確地安裝連接件。（4）對照豎龍骨垂線。豎龍骨的中心線也是連接件的中心線，故在安裝時要注意控制連接件的位置，其偏差小于2mm。（5）拉水平線控制水平高低及進(jìn)深尺寸。雖然埋件已控制水平高度，但由于施工誤差影響，

34、安裝連接件時仍要拉水平線控制其水平及進(jìn)深的位置以保證連接件的安裝準(zhǔn)確無誤。（6）點(diǎn)焊。在連接件三維空間定位確定準(zhǔn)確后要進(jìn)行連接件的臨時固定即點(diǎn)焊。點(diǎn)焊時每個焊接面點(diǎn)2-3點(diǎn)，要保證連接件不會脫落。點(diǎn)焊時要兩人同時進(jìn)行，一人固定位置，另一個點(diǎn)焊，這樣協(xié)調(diào)施工同時兩人都要做好各種防護(hù)；點(diǎn)焊人員必須是有焊工技術(shù)操作證者，以保證點(diǎn)焊的質(zhì)量。（7）驗(yàn)收檢查。對初步固定的連接件按層次逐個檢查施工質(zhì)量，主要檢查三維空間誤差，一定要將誤差控制在誤差范圍內(nèi)。三維空間誤差工地施工控制范圍為垂直誤差小于2mm，水平誤差小于2mm，進(jìn)深誤差小于3mm。（8）加焊正式固定。對驗(yàn)收合格的連接件進(jìn)行固定，即正式燒焊，燒焊操

35、作時要按照焊接的規(guī)格及操作規(guī)定進(jìn)行，一般情況下連接的兩邊都必須滿焊。（9）驗(yàn)收。對燒焊好的連接件，現(xiàn)場管理人員要對其進(jìn)行逐個檢查驗(yàn)收，對不合格處進(jìn)行返工改進(jìn)，直至達(dá)到要求為止。（10）防腐。連接件在車間加工時亦進(jìn)行過防腐處理（鍍鋅防腐），但由于焊接對防腐層的破壞故仍需進(jìn)行防腐處理，具體處理方法如下：1）清理焊渣2）刷三遍防銹漆。3）刷三遍保護(hù)面漆，有防火有要求時要刷三遍防火漆。（11）連接件施工質(zhì)量評定：1）三維方向的誤差控制。2）連接件本身的翹曲、扭曲質(zhì)量控制。3）焊縫的長度及焊縫質(zhì)量。3）鐵件防腐處理。2、豎龍骨安裝工藝及技術(shù)方案干掛主框架用螺栓連接于連接鐵件上，必須隨時檢查施工質(zhì)量，平整

36、度、垂直度偏差應(yīng)符合規(guī)定。（1）豎龍骨安裝精度要求高而占有極重要的地位。如果豎龍骨安裝完，則整個工程進(jìn)度都較易控制了，故此作業(yè)無論從技術(shù)上還是管理上都要分外重視。（2）豎龍骨安裝一般由下而上進(jìn)行，帶芯套的一端朝上。第一根豎龍骨按懸垂構(gòu)件先固定上端，調(diào)正后固定下端；第二根豎龍骨將下端對準(zhǔn)第一根豎龍骨上端的芯套用力將第二根豎龍骨套上，并保留15mm的伸縮縫，再吊線或?qū)ξ话惭b梁上端，依此往上安裝。（3）豎龍骨安裝后，對照上步工序測量定位線，對三維方向進(jìn)行初調(diào)，保持誤差1mm，待基本安裝完成后在下道工序再進(jìn)行全面調(diào)整。（4）關(guān)鍵問題：1）豎龍骨選擇型號、規(guī)格正確無誤。2）螺栓安裝避免出現(xiàn)死角，以保持螺

37、栓孔的可調(diào)節(jié)性。3）選擇恰當(dāng)?shù)陌惭b順序。4）注意材料安全（防損傷、防丟失），操作安全。5）注意使用熱鍍鋅角碼時不得忘記豎龍骨與角碼之間的防腐處理。3、次龍骨安裝工藝（1）工藝操作流程：施工準(zhǔn)備檢查各材料質(zhì)量就位安裝檢查。主立挺安裝完畢，檢查質(zhì)量符合要求后，才可安裝次龍骨，次龍骨采用角鋼制作，采用螺栓與主龍骨連接。并應(yīng)確保水平度偏差符合設(shè)計要求，位置調(diào)整達(dá)到安裝精度要求后，方可進(jìn)行焊接固定。焊縫處經(jīng)清渣后涂刷三遍防銹漆。（2）基本操作說明：1）施工準(zhǔn)備：在次龍骨安裝前要做好的施工準(zhǔn)備有：第一，資料準(zhǔn)備。要熟悉圖紙，不能將次龍骨裝錯；第二，材料準(zhǔn)備。要準(zhǔn)備好各種材料，清查各材料的規(guī)格數(shù)量是否符合要

38、求，施工人員要有各次龍骨應(yīng)在那兒就位的觀點(diǎn)；第三，人員準(zhǔn)備；第四，施工段現(xiàn)場的清理，由于有可能出現(xiàn)因排柵等原因次龍骨不能正常安裝的情況，故在施工前要進(jìn)行清理工作。2）檢查各種材料質(zhì)量：在安裝前要對所使用的材料質(zhì)量進(jìn)行合格檢查，包括檢查次龍骨是否已被破壞，沖口是否按要求沖口，同時所有沖口邊是否有變形，是否有毛刺邊等，如發(fā)現(xiàn)類似情況要將其清理后再進(jìn)行安裝。3）就位安裝：次龍骨就位安裝先找好位置，將次龍骨角碼預(yù)置于次龍骨兩端，再將次龍骨墊圈預(yù)置于次龍骨兩端，用螺栓穿過次龍骨角碼，墊圈及豎龍骨，逐漸收緊螺栓。4）檢查：次龍骨安裝完成后要對次龍骨進(jìn)行檢查，主要查以下幾個內(nèi)容：次龍骨的就位是否有錯，次龍骨

39、與豎龍骨接口是否吻合，次龍骨墊圈是否規(guī)范整齊，次龍骨是否水平，次龍骨外側(cè)面是否與豎龍骨外側(cè)面在同一平面上。4、石材板塊安裝工藝（1）根據(jù)測量結(jié)果結(jié)合板材加工圖（倒角、磨邊、六面防護(hù)）、施工圖，對合格的石材進(jìn)行安裝前復(fù)查。（2）依據(jù)石材編號-檢查板材的色澤度，使同面的板材不要產(chǎn)生明顯色差，最低限度要求，顏色逐漸過渡。將花崗巖放在陽光充足處，人在2米外觀察，基本調(diào)和。天然花崗巖的色差級一般分為A、B、C三種，同一立面只能存在A、B兩種或B、C兩種，A與C絕不能在同一立面出現(xiàn)。（3）按圖紙要求，用經(jīng)緯儀打出大角兩個面的豎向控制線，在大角上下兩端固定掛線的角鋼，用鋼絲掛豎向控制線，并在控制線的上、下作出標(biāo)記。（4）支底層板材托架，放置底層板板，調(diào)節(jié)并暫時固定。（5）固定螺栓，鑲鋁合