金石科技機(jī)器人

溫州金石機(jī)器人科技有限公司W(wǎng)ENZHOUKINGSTONEROBOT&TECHNOLOGYCO.,LTD12概要Contents企業(yè)概況Enterpriseoverview產(chǎn)品專(zhuān)利、應(yīng)用領(lǐng)域Productpatent,applicationfield客戶(hù)案例Customer

cases機(jī)器人拋光瓶頸問(wèn)題Thebottleneckofrobotpolishing

市場(chǎng)背景、行業(yè)分析Market

background,industryanalysis

機(jī)器人拋光優(yōu)勢(shì)Theadvantagesofrobotpolishing設(shè)計(jì)方案Designproposal完成方案Schemecompletion持續(xù)優(yōu)化方案Continuousoptimization離線(xiàn)編程O(píng)ff-lineprogramming3公司名稱(chēng)：溫州金石機(jī)器人科技有限公司Name：WENZHOUKINGSTONEROBOT&TECHNOLOGYCO.,LTD成立時(shí)間：2012年1月Established:January2012注冊(cè)資金：1200萬(wàn)人民幣Registeredcapital:RMB12million產(chǎn)品：機(jī)器人拋磨系統(tǒng)集成Product:robotpolishingsystemintegration團(tuán)隊(duì)：35人，其中外籍專(zhuān)家一名（西班牙）Team:35people,includingaforeignexpert(Spain)企業(yè)基本情況Overview4溫州金石機(jī)器人科技有限公司成立于2012年，母公司浙江金石家居用品有限公司是一家專(zhuān)注于不銹鋼廚房用品的制造企業(yè)，在拋磨領(lǐng)域有著幾十年的豐富經(jīng)驗(yàn)，是ABB、KUCA、FANUC、KAWASAK機(jī)器人四大巨頭在拋磨系統(tǒng)集成領(lǐng)域的首選集成商。WenzhouKingstoneRobotTechnologyCo.,Ltd.wasfoundedin2012,asubsidiarycompanyofZhejiangKingstoneHousewaresCo.,Ltd.whichisamanufacturingenterprisespecializinginstainlesssteelkitchenware.KingstoneRobothasrichexperienceinthegrindingarea,anditispreferredintegratoroffourgiantsinthepolishingrobotsystemintegrationlike

ABB,KUCA,FANUC,andKAWASAK.企業(yè)簡(jiǎn)介Companyprofile5瑞安市重大科技項(xiàng)目MajorscienceandtechnologyprojectsinRuian浙江省重大科技項(xiàng)目MajorscienceandtechnologyprojectsinZhejiangProvince國(guó)家高新技術(shù)企業(yè)Nationalhigh-techenterprise

省級(jí)高新技術(shù)產(chǎn)品Provincialhigh-techproducts浙江省裝備制造業(yè)重點(diǎn)領(lǐng)域首臺(tái)(套)產(chǎn)品Manufacturingofthefirst(sets)productsofmainequipmentmanufacturinginZhejiangProvince企業(yè)榮譽(yù)Companyhonor62015年1月，高工機(jī)器人年會(huì)暨金球獎(jiǎng)?lì)C獎(jiǎng)典禮，作為行業(yè)的品牌會(huì)議，也是機(jī)器人行業(yè)高端峰會(huì)的標(biāo)桿。“溫州金石”榮膺“拋磨應(yīng)用領(lǐng)域”金球獎(jiǎng)，行業(yè)十大最具潛力“黑馬企業(yè)”。InJanuary2015,intherobotannualGoldenGlobeAwards,whichisthefamousindustryconferenceaswellasamodelofrobotindustryhigh-endsummit.Kingstonewasawarded"polishingapplications"GoldenGlobes,andoneoftenmostpotential"darkhorse"industries.企業(yè)榮譽(yù)Companyhonor7溫州金石與ABB攜手合作5年，成為ABB拋磨系統(tǒng)集成研發(fā)戰(zhàn)略合作伙伴，被ABB授予“拋磨系統(tǒng)集成合作實(shí)驗(yàn)基地”，2015年12月，ABB機(jī)器人中國(guó)區(qū)價(jià)值提供商年度頒獎(jiǎng)典禮上榮獲“卓越成長(zhǎng)獎(jiǎng)”殊榮。企業(yè)榮譽(yù)CompanyhonorWenzhouKingstonehascooperatedwithABBfor5years,anditesastrategicpartnershipofABBgrindingsystem.Itwasawardedthe"grindingsystemintegratedcooperativeexperimentalbase“byABB.InDecember2015,Kingstonewasawarded"outstandinggrowth”intheannualawardsceremonyofChinaABBrobotvalueprovider.8KS-10000型機(jī)器人KS-20000型機(jī)器人KS-30000型機(jī)器人拋磨機(jī)器人產(chǎn)品Polishingrobotproducts9序號(hào)專(zhuān)利類(lèi)別專(zhuān)利名稱(chēng)申請(qǐng)?zhí)?實(shí)用新型一種工業(yè)機(jī)器人工件放置臺(tái)201120213493.92實(shí)用新型工業(yè)機(jī)器人拋光機(jī)砂帶脹緊糾偏機(jī)構(gòu)201120213815.X3實(shí)用新型工業(yè)機(jī)器人拋光機(jī)恒壓機(jī)構(gòu)201120212714.04實(shí)用新型工業(yè)機(jī)械人抓手201120217476.25實(shí)用新型工業(yè)機(jī)器人拋光機(jī)PLC控制系統(tǒng)201120212824.76實(shí)用新型拋光機(jī)砂糾偏機(jī)構(gòu)201120212733.37實(shí)用新型拋光機(jī)砂帶脹緊機(jī)構(gòu)201120212731.48發(fā)明工業(yè)機(jī)器人抓手201110172652.X拋磨機(jī)器人產(chǎn)品專(zhuān)利Polishingrobotproductpatent10衛(wèi)浴bathroomproducts工具tool高爾夫球桿golfclub辦公椅officechair鎖具lock汽配autoparts拋磨機(jī)器人產(chǎn)品應(yīng)用領(lǐng)域Applicationofpolishingrobot醫(yī)療器械medicaltreatment電器開(kāi)關(guān)electricalswitch11飛機(jī)葉片Aircraftblade游艇零件Yachtparts閉門(mén)器Doorcloser高壓槍Highpressuregun拋磨機(jī)器人產(chǎn)品應(yīng)用領(lǐng)域Applicationofpolishingrobot吉他Guitar門(mén)把手Doorhandle汽車(chē)雨刮器支架Wiperforautomobile寶馬裝飾條Automobiletrimstrip12臺(tái)州豐華客戶(hù)案例Customercases海霸衛(wèi)浴Haiba寧波法萊欣寧波三箭13敏實(shí)集團(tuán)九牧衛(wèi)浴客戶(hù)案例Customercase14溫州金石和

3M公司強(qiáng)強(qiáng)聯(lián)手Kingstonecooperateswith3Mcompany攜手合作雙贏；共同研發(fā)拋光新工藝；共同推進(jìn)拋光自動(dòng)化，改善工作環(huán)境；提升拋光效率，節(jié)省生產(chǎn)成本；Workingtogetherforwin-win;Todevelopnewtechnologyofpolishing;Promotingpolishingautomationtoimproveworkingenvironment;Improvingthepolishingefficiencytosaveproductioncost;15新產(chǎn)品尼龍砂帶具有良好的耐用性；高切削率和長(zhǎng)壽命，去毛刺、精加工；加強(qiáng)型的低拉伸背基提供了較好的柔韌性3M尼龍砂帶3M

Scoth-BriteNewproductsofnylonbeltarewithgooddurability;Withhighcuttingrateandlongservicelife,deburringandfinishmachining;Thestrengthenedlowtensionbackbaseprovidesgoodflexibility.16適用于機(jī)器人拋光的尼龍砂帶；

更加適合于自動(dòng)化生產(chǎn)；

適合于金屬產(chǎn)品的表面拉絲；3M尼龍砂帶3M

Scoth-BriteNylonbeltforrobotpolishing;Moresuitableforautomatedproduction;Suitableformetalproductssurfacedrawing;173M金字塔砂帶

3MTrizact金字塔微復(fù)制科技，打磨效果更好，切削效率更高，散熱性好；

3MTrizact的三維結(jié)構(gòu)均勻分布在整個(gè)產(chǎn)品表面，確保了打磨的一致性；

3MTrizact是三維結(jié)構(gòu)，包含多層磨料，金字塔結(jié)構(gòu)磨損后，新的鋒利的磨粒開(kāi)始暴露；3MTrizactmicroreplicationtechnology,withbettergrinding,highercuttingefficiency,goodheatdissipation;The3Dstructureof3MTrizactisevenlydistributedovertheentireproductsurface,whichensurestheconsistencyofthegrinding;3MTrizactisof3Dstructure,containingmulti-layerabrasives,thenewsharpweardebrisbegintoexposeafterpyramidwornout;18人口紅利逐漸消失，勞動(dòng)密集型企業(yè)出現(xiàn)“招工難、用工貴、留工難”等用工荒尷尬局面。廣泛應(yīng)用于汽摩配、五金、工具、廚衛(wèi)、家俱、醫(yī)療器械、航天航空等行業(yè)的表面拋磨處理。機(jī)器人拋磨行業(yè)發(fā)展趨勢(shì)DevelopmenttrendofrobotpolishingindustryThedisappearanceofthepopulationbonuswillleadtoasituationof“l(fā)aborshortages,hightreatmentandworkerretention”forlabor-intensiveenterprises.Itwillwidelyusedinautomobileandmotorcycleparts,hardware,tools,kitchen,furniture,medicalequipment,aerospaceandotherindustries.19特別適合于惡劣環(huán)境下、多品種、大批量的柔性生產(chǎn)。對(duì)穩(wěn)定、提高產(chǎn)品質(zhì)量，提高生產(chǎn)效率，改善勞動(dòng)條件起著十分重要的作用。機(jī)器人拋磨行業(yè)發(fā)展趨勢(shì)DevelopmenttrendofrobotpolishingindustrySuitableforflexibleproductionunderharshenvironment,multi-types,largequantities.Itplaysanimportantroletoimproveproductionefficiencyandlaborconditions.20機(jī)器人拋磨行業(yè)發(fā)展趨勢(shì)Developmenttrendofrobotpolishingindustry“8.2”昆山金屬粉塵爆炸事故、“12.31”佛山爆炸事故。傳統(tǒng)的人工拋磨作業(yè)引發(fā)的職業(yè)病、粉塵、噪音、易爆等各種安全隱患，以及隨著大家對(duì)環(huán)境和安全的日益重視。"8.2"Kunshanmetaldustexplosion,"12.31"Foshanexplosion.Traditionalmanualpolishingoperationcausesoccupationaldiseases,dust,noise,explosionandothersecurityrisks.Nowadays,peoplepaymoreattentiontoenvironmentandsafety.21

機(jī)器人拋磨行業(yè)發(fā)展趨勢(shì)Developmenttrendofrobotpolishingindustry“機(jī)器換人”的推動(dòng)，經(jīng)濟(jì)結(jié)構(gòu)轉(zhuǎn)型的“推力”，將“中國(guó)制造”推上一個(gè)新的高峰-中國(guó)“智”造！Robotreplacinghumanaccelerateseconomicrestructuringchange,itpushes"MadeinChina“toanewpeak-Chinesewisdommade!22改善了工作環(huán)境，將拋光人員從惡劣的拋光環(huán)境中解放出來(lái)；機(jī)器人拋光設(shè)備功能完善，可滿(mǎn)足客戶(hù)產(chǎn)品工藝要求，可24小時(shí)連續(xù)生產(chǎn)；機(jī)器人拋光優(yōu)勢(shì)RobotpolishingadvantageItimprovestheworkingenvironment,freeingpolishingstafffromharshenvironmentofpolishing;Robotpolishingequipmentisfullyfunctional,anditcanmeetcustomerrequirements,withcontinuousproductionfor24hours;23一個(gè)普通員工可應(yīng)付4-5臺(tái)機(jī)器人放料；機(jī)器人拋光產(chǎn)品品質(zhì)可控，尺寸誤差小，生產(chǎn)效率高，品質(zhì)穩(wěn)定性和一致性強(qiáng)；機(jī)器人拋光優(yōu)勢(shì)RobotpolishingadvantageAnemployeecanhandlethe4-5robots;ProductqualityiscontrollablebyRobotpolishing,withsmallsizeerror,highproductionefficiency,stablequalityandgoodconsistency;24前期投資較大；產(chǎn)品批量要大；產(chǎn)品附加值不可太低；產(chǎn)品本身缺陷，細(xì)小氣孔，砂眼等等，機(jī)器人不能夠識(shí)別；機(jī)器人拋光瓶頸問(wèn)題分析AnalysisonthebottleneckofrobotpolishingLargepreinvestment;Largevolumeproducts;Productaddedvalueshallnotbetoolow;Thedefectsofproductitself,therobotcan’tidentifysmallpores,trachomaandsoon;25設(shè)計(jì)方案

Designscheme為客戶(hù)量身定做方案，設(shè)計(jì)最優(yōu)化的拋光工藝；分析客戶(hù)產(chǎn)品生產(chǎn)節(jié)拍，上道工序和下道工序的對(duì)接，產(chǎn)品運(yùn)輸，場(chǎng)地自動(dòng)線(xiàn)布局；Designingoptimalpolishingprocesstomeetcustomerprojects;Analysisofcustomerproductiontime,thepreviousproceduredockednextprocedure,producttransportationandsiteautomaticlinelayout;

26試拋光，基本達(dá)到客戶(hù)預(yù)期目標(biāo)，交付客戶(hù)工廠生產(chǎn)；經(jīng)過(guò)溫州金石公司和客戶(hù)公司技術(shù)精英共同的技術(shù)優(yōu)化，深度優(yōu)化機(jī)器人拋光機(jī)設(shè)備工藝，充分發(fā)揮機(jī)器拋光設(shè)備優(yōu)勢(shì)；完成方案SchemecompletionTrialpolishinghasbasicallyreachcustomer'sexpectations,factorystartsproduction;AfterthetechnologyoptimizationofKingstoneandcustomercompanies,machinetechnologyoptimized,theadvantagesofequipmentarefullyused;27經(jīng)過(guò)持續(xù)優(yōu)化，客戶(hù)公司對(duì)機(jī)器人拋光設(shè)備的認(rèn)可；溫州金石公司為客戶(hù)公司提供優(yōu)質(zhì)的售后服務(wù)，定期了解客戶(hù)生產(chǎn)狀況，及時(shí)解決客戶(hù)生產(chǎn)過(guò)程中的碰到的困難，為零投訴而努力；持續(xù)優(yōu)化方案ContinuousoptimizationschemeAftercontinuousoptimization,therobotpolishingequipmenthaswintheapprovalofcustomercompanies;Kingstoneprovidesqualityservice,learningcustomers’productionstatusregularly.Andithelpscustomerssolvedifficultiesinproductionprocesstimely,andstriveforzerocomplaint;28離線(xiàn)編程

Off-lineprogramming29離線(xiàn)編程O(píng)ff-lineprogramming采用專(zhuān)用CAM軟件，依據(jù)產(chǎn)品立體圖數(shù)據(jù)，電腦編程,導(dǎo)入機(jī)器人直接拋光；模式：機(jī)器人抓取工具，機(jī)器人抓取產(chǎn)品；Accordingtoproductdataandcomputerprogramming,directlyimportrobotpolishingwithCAMsoftware;Mode:Robotsgrasptoolsandproducts;30離線(xiàn)編程O(píng)ff-lineprogramming機(jī)器人離線(xiàn)編程適合于單個(gè)曲面的產(chǎn)品拋光；機(jī)器人離線(xiàn)編程適合于電焊、涂去毛刺等等；Robotoff-lineprogrammingissuitableforsinglesurfacepolishing;Robotoff-line