漆包線、鍍錫線類檢驗(yàn)規(guī)范

漆包線、鍍錫線類檢驗(yàn)標(biāo)準(zhǔn)目的:

文件編號(hào):A版修訂:0次共6頁(yè)

第1頁(yè)范圍:權(quán)責(zé):IQC4.定義:嚴(yán)峻缺點(diǎn)(CR):有危害產(chǎn)品使用者或攜帶者的生命或安全之以及最終產(chǎn)品不能行使其功能的缺點(diǎn)謂之嚴(yán)峻缺點(diǎn).主要缺點(diǎn)(MA):超出規(guī)格致不能到達(dá)所期望的功能或顯著降低其有用性的缺點(diǎn)謂之主要缺點(diǎn).(MI):實(shí)際上不影響產(chǎn)品功能的缺點(diǎn)謂之次要缺點(diǎn).樣本:檢驗(yàn)產(chǎn)品時(shí),隨便抽取檢驗(yàn)或試驗(yàn)所需之適當(dāng)長(zhǎng)度或軸數(shù),作為判定該批產(chǎn)品品質(zhì)狀況依據(jù)之原物料.200KG3嚴(yán)峻缺點(diǎn):011223200KG1000KG5嚴(yán)峻缺點(diǎn):0112235.1.2批量大于1000KG8嚴(yán)峻缺點(diǎn):0112345.2檢驗(yàn)內(nèi)容與方法(5.2.35.2.5-5.2.7確認(rèn)產(chǎn)品料號(hào)、品名及規(guī)格之標(biāo)示是否正確,有無混裝.外箱與最小包裝RoHS0.37mm25cm10圈,用肉眼觀看,無龜裂現(xiàn)象.浸錫試驗(yàn):取長(zhǎng)10cm-20cm試料(鍍錫線烘烤后浸錫,UEW(聚胺脂)的線直接浸錫,PEW(聚脂)的線須先脫皮再浸錫),浸錫(溫度450±50℃,時(shí)間3-5S)后目視是否有氧化,吃錫不良現(xiàn)象.漆包線、鍍錫線類檢驗(yàn)標(biāo)準(zhǔn)

文件編號(hào):A版0次共6頁(yè)

發(fā)行日期:生效日期:第2頁(yè)針孔試驗(yàn):導(dǎo)體直徑在0.07mm以上取長(zhǎng)6m試料,導(dǎo)體直徑在0.06mm以下取1.5m,置于溫度為125+/-3℃的烤箱中加熱10分鐘,加熱后將導(dǎo)體直徑在0.07mm以上約5m長(zhǎng)及導(dǎo)體直徑在0.06mm以下約1m長(zhǎng),兩端口已脫漆之線材浸入已參加約3%酚酞酒精溶液,約0.2%食鹽所形成的水溶液中,以該溶液9-12V直流電壓,1分鐘后,目視產(chǎn)生針孔數(shù)量是否符合規(guī)定.5.2.6電阻測(cè)試:取長(zhǎng)1m觀看是否在最大電阻范圍內(nèi).50cm15.310-3010cm3膜后的導(dǎo)體直徑(可以以酒精燈燒的方式或浸錫的方式去掉漆包膜,錫沾附的厚度可無視不計(jì)),鍍錫線則直接量測(cè)直徑.導(dǎo)體扭合表導(dǎo)體直徑 扭合次數(shù)

破壞電壓(V) (5mA/10-30S)OPEW1PEWOPEW1PEW2PEW1.264600V3200320028000.76-1.193600V2400160014000.45-0.75123000V202314009000.30-0.45162500V160012008000.18-0.2920220012-0.17242023V12007004500.08-0.11301900V10006003500.06-0.07401000450350

OUEW、 1UEW、 、

3UEW檢驗(yàn)標(biāo)準(zhǔn)漆包線項(xiàng)次 檢驗(yàn)工程 標(biāo) 準(zhǔn) 判定 檢驗(yàn)方式

RoHS

MA 目視顏色 顏色正確,均勻,無異色. MI 目視

無裂紋、黑點(diǎn)、氣泡、氧化.外表光滑、無污物.0.37mm象.

MI 目視MA 目視漆包線、鍍錫線類檢驗(yàn)標(biāo)準(zhǔn)

文件編號(hào):A版0次共6頁(yè)

發(fā)行日期:生效日期:第3頁(yè)6針孔試驗(yàn)6針孔試驗(yàn)OUEW21UEW:52UEW:8OPEW21PEW:32PEW:5MA目視3UEW127尺寸參考附件規(guī)格標(biāo)準(zhǔn).MA千分尺8電阻測(cè)試參考附件漆包線尺寸與電性規(guī)格表.CR卡尺電阻機(jī)9耐壓測(cè)試參考導(dǎo)體扭合表.CR高壓機(jī)5.4.2鍍錫線1包裝料號(hào)、品名、規(guī)格等標(biāo)識(shí)無誤,無混裝.外箱與RoHSMI目視2外觀顏色MI目視3尺寸(直徑)≤Φ0.50.01;0.5＜Φ＜1.00.02;≥1.00.03.MA千分尺卡尺4浸錫試驗(yàn)120±30℃1/2H,冷卻后浸錫,外觀光亮.MA目視參考文件:無使用表單:IQC附件:漆包線尺寸與電性規(guī)格表UEW、PEW0導(dǎo)體 (type0)(class0)公差 最小直徑 (2.3公差 最小直徑 (2.3(0.1種) 膜厚最大完成外徑最小膜厚最大完成外徑最小膜厚最大完成外徑最小膜厚最大完(0.1種)(2.3種) 直徑成外徑mmmmMmmmmmmmmmmmmmmmmm20℃Ωhm/KMmm0.03±0.005±0.0020.0130.0800.0060.0600.0030.0500.0020.0400.030.04±0.006±0.0020.0140.0920.0060.0700.0030.0560.0030.052156700.040.05±0.007±0.0030.0140.1030.0070.0820.0040.0690.0030.064102400.050.06±0.007±0.0030.0150.1150.0070.0950.0040.0810.0030.07569660.06

1(type1)(class1)

2(type2)(class2)

3(type3)(class3)

最大導(dǎo)體電阻導(dǎo)體(參考值)種)漆包線、鍍錫線類檢驗(yàn)標(biāo)準(zhǔn)

文件編號(hào):A版修訂:0次共6頁(yè)

發(fā)行日期:生效日期:第4頁(yè)0導(dǎo) 體 (type0)直徑mm直徑mm公差mm公差Mmmmmmmmmmmm最大mmmm最大完mm(0.1種) (2.3種)20℃Ωhm/KM直徑mm0.07±0.007±0.0030.0150.1250.0070.1050.0040.0910.0030.08549900.070.08±0.007±0.0030.0150.1350.0080.1180.0050.1030.0030.09737780.080.09±0.007±0.0030.0150.1450.0080.1280.0050.1130.0030.10729590.090.10±0.008±0.0030.0160.1560.0090.1400.0050.1250.0030.118264723810.100.11±0.008±0.0030.0160.1660.0090.1500.0050.1350.0030.128215319570.110.12±0.008±0.0030.0170.1800.0100.1620.0060.1470.0040.139178614360.120.13±0.008±0.0030.0170.1900.0100.1720.0060.1570.0040.149150513860.130.14±0.008±0.0030.0170.2000.0100.1820.0060.1670.0040.159128611930.140.15±0.008±0.0030.0170.2100.0100.1920.0060.1770.0040.169111110370.150.16±0.008±0.0030.0180.2220.0110.2040.0070.1890.0050.181969.5908.80.160.17±0.008±0.0030.0180.2320.0110.2140.0070.1990.0050.191853.5803.20.170.18±0.008±0.0030.0190.2460.0120.2260.0080.2110.0050.202757.2715.00.180.19±0.008±0.0030.0190.2560.0120.2360.0080.2210.0050.212676.2640.60.190.20±0.008±0.0030.0190.2660.0120.2460.0080.2310.0050.222607.6577.20.200.21±0.008±0.0030.0190.2760.0120.2560.0080.2410.0050.232549.0522.80.210.22±0.008±0.0050.0190.2860.0120.2660.0080.2520.0050.243498.4480.10.220.23±0.008±0.0050.0200.2980.0130.2780.0090.2640.0060.256454.5438.60.230.24±0.008±0.0050.0200.3080.0130.2880.0090.2740.0060.265416.2402.20.240.25±0.008±0.0050.0200.3180.0130.2980.0090.2840.0060.275382.5370.20.250.26±0.01±0.0050.0200.3300.0130.3100.0090.2940.0060.285358.4341.80.260.27±0.01±0.0050.0200.3400.0130.3200.0090.3040.0060.295331.4316.60.270.28±0.01±0.0050.0200.3500.0130.3300.0090.3140.0060.305307.3294.10.280.29±0.01±0.0050.0200.3600.0130.3400.0090.3240.0060.315285.7273.90.290.30±0.01±0.0050.0210.3740.0140.3520.0100.3370.0070.327262.9254.00.300.32±0.01±0.0050.0210.3940.0140.3720.0100.3570.0070.347230.0222.80.320.35±0.01±0.0050.0210.4240.0140.4020.0100.3870.0070.377191.2185.70.350.37±0.01±0.0050.0220.4460.0140.4240.0100.4070.0070.397170.6165.90.370.40±0.01±0.0050.0230.4800.0150.4560.0110.4390.0070.429145.3141.70.400.45±0.01±0.0060.0240.5320.0160.5080.0110.4900.0070.479114.2112.10.450.50±0.01 ±0.0060.0250.5860.0170.5600.0120.5420.0080.53191.4389.950.50

1(type1)(class1)

2(type2)(class2)

3(type3)(class3)

最大導(dǎo)體電阻 導(dǎo)體(參考值)導(dǎo) 體直徑

0(type0)(class0)

1(type1)(class1)

文件編號(hào):A版修訂:0次共6頁(yè)2(type2)(class2)

發(fā)行日期:生效日期:第5頁(yè)3(type3) 導(dǎo)體公差公差公差公差最小最大完最小最大完最小最大最小最大完(0.1(2.3膜厚成外徑膜厚成外徑膜厚完成外徑膜厚成外徑(0.1種) (2.3種) 直徑mmmmMmmmmmmmmmmmmmmmmm20℃Ωhm/KMmm0.55±0.02±0.0060.0250.6460.0170.6200.0120.5920.0080.58178.1574.180.550.60±0.02±0.0080.0260.6980.0170.6720.0120.6440.0080.63265.2662.640.600.65±0.02±0.0080.0270.7520.0180.7240.0120.6940.0090.68255.3152.260.650.70±0.02±0.0080.0280.8040.0190.7760.0130.7460.0090.73447.4745.840.700.75±0.02±0.0080.0300.8600.0200.8300.0140.7980.0100.78641.1939.870.750.80±0.02±0.0100.0310.9140.0210.8820.0150.8520.0110.84036.0835.170.800.85±0.02±0.0100.0320.9660.0220.9340.0150.9040.0110.89231.8731.110.850.90±0.02±0.0100.0331.0200.0230.9860.0160.9560.0120.94428.3527.710.900.95±0.02±0.0100.0341.0720.0241.0380.0171.0080.0130.99625.3824.840.951.0±0.03±0.0120.0361.1380.0251.1020.0171.0620.0131.05023.3322.491.01.1±0.03±0.0120.0371.2420.0261.2040.0181.1640.0141.15219.171.11.2±0.03±0.0120.0371.3420.0261.3040.0181.2640.0141.25216.041.21.3±0.03±0.0120.0391.4480.0271.4080.0191.3680.0151.35613.611.31.4±0.03±0.0120.0391.5480.0271.5080.0191.4680.0151.45611.701.41.5±0.03±0.0120.0411.6450.0281.6120.0201.5720.0161.56010.161.51.6±0.03±0.0120.0411.7540.0281.7120.0201.6720.0161.6608.9061.61.7±0.03±0.0120.0421.8560.0291.8140.0211.7740.0171.7627.8711.71.8±0.03±0.0120.0421.9560.0291.9140.0211.8740.0171.8627.0071.81.9±0.03±0.0120.0442.0620.0302.0180.0221.9780.0181.9666.2781.92.0±0.03±0.0120.0442.1620.0302.1180.0222.0780.0182.0665.6562.02.1±0.03±0.0120.0452.2660.0312.2200.0232.1800.0192.1685.1232.12.2±0.03±0.0120.0462.3680.0322.3220.0242.2820.0202.2704.6622.22.3±0.03±0.0120.0462.4680.0322.4220.0242.3820.0202.3704.2602.32.4±0.03±0.0120.0482.5780.0332.5260.0252.5220.0212.5103.9082.42.5±0.03±0.0120.0492.6780.0342.6280.0262.6240.0222.6123.5982.52.6±0.03±0.0120.0492.7780.0342.7280.0262.7240.0222.7203.3242.62.7±0.03±0.0120.0492.8780.0342.8280.0262.8240.0222.8123.0792.72.8±0.03±0.0120.0492.9780.0342.9280.0262.9240.0222.9122.8612.82.9±0.03±0.0120.0493.0780.0343.0280.0263.0240.0223.0122.6652.93.0±0.03±0.0120.0493.1780.0343.1280.0263.1240.0223.1122.4893.03.2±0.04±0.0120.0493.3880.0343.3380.0263.3340.0223.3222.1983.2漆包線、鍍錫線類檢驗(yàn)報(bào)告

文件編號(hào):A版修訂:0次共6頁(yè)

第6頁(yè)產(chǎn)品ELEKTRISOLAProduct 產(chǎn)品鑒定Productldentification 客戶參考CustomerReferences漆包線/EnamelledCopperWire裸導(dǎo)體標(biāo)準(zhǔn)直徑 Nominal-φ

生產(chǎn)批號(hào) ：Mfg.Or.derNO

客戶物料編號(hào)：Cust.PartNO.:絕緣漆材種類 :E．客戶編號(hào)：EnamelTypeE-CustomerNO客戶訂單編號(hào)：等級(jí)/Grade1 :E．訂單編號(hào)：Cust.OrderNO顏色/clear :E-OrderNOM0101220-