鋁基板生產(chǎn)作業(yè)指導(dǎo)書

...wd......wd......wd...景旺電子(深圳)KinwongElectronic(Shenzhen)Co.,ltd.文件名：DocumentTitle:鋁基板生產(chǎn)作業(yè)指導(dǎo)書WorkingInstructionofAluminousPCBProduction文件類別：DocumentType文件編號(hào)：DocumentNo.TD-ALU-01頁(yè)數(shù)：Page第5頁(yè)共18頁(yè)5of18pages作業(yè)指導(dǎo)書WorkingInstruction版本號(hào)：VersionNo.A生效日期：EffectiveDate1.0目的Purpose標(biāo)準(zhǔn)鋁基板批量生產(chǎn)的操作，提升鋁基板的品質(zhì)檔次。ToregulatemassproductionoperationofaluminousPCBandtoimprovethequalityofaluminousPCB2.0鋁基板簡(jiǎn)介IntroductionofAluminousPCB2.1性能和應(yīng)用FunctionandApplication鋁基板是一種散熱性能良好的絕緣金屬基敷銅板,其特點(diǎn)在于：AluminousPCBisakindofinsulatedmetal-basedcopperboardwithhighthermaldiffusivity.Itscharacteristicsareasbelow:2.1.1良好的導(dǎo)熱性能有助于元器件的冷卻;Goodheatconductivityhelpstocoolcomponents.2.1.2較高的絕緣強(qiáng)度能夠經(jīng)受高達(dá)6KVAC電壓；HighinsulatedcapacitycanmakealuminousPCBbear6KVACpressure.由于上述種種優(yōu)越性能，鋁基板被廣泛應(yīng)用于電源控制等方面。Duetothecharacteristicsabove,aluminousPCBiswidelyusedintheaspectofpowercontrol.2.2構(gòu)造Structure2.2.1一般的金屬基板分為三層：線路層、絕緣層和金屬基層。Generallyspeaking,aluminousPCBisdividedintothreelayers:circuitlayer,insulatedlayer&metallayer.線路層一般采用電解銅箔，常用厚度有1OZ、2OZ、3OZ、4OZ等4種；絕緣層一般為填充了陶瓷的聚合物，其常用厚度為75m、150m；金屬基層一般有鋁基、銅基、鐵基、CIC、CMC等，常用厚度為1.0mm、1.6mm、2.0mm、Circuitlayeriscommonlyusedelectrolyzedcopperfoilwiththicknessof1OZ,2OZ,3OZand4OZ.Insulatedlayerisoftenakindofpolymerfullofceramicswiththicknessof75mand150m.MetallayerusuallyincludesAl-basedboard,Cu-basedboard,Te-basedboard,CICandCMCetc.withthicknessof1.0mm,1.6mm,2.0mmand2.2.2為了保護(hù)鋁面不被擦花、氧化，也有助于生產(chǎn)過(guò)程前面工序的控制，一般的鋁基板鋁面貼有保護(hù)膜；景旺電子(深圳)KinwongElectronic(Shenzhen)Co.,ltd.文件名：DocumentTitle:鋁基板生產(chǎn)作業(yè)指導(dǎo)書WorkingInstructionofAluminousPCBProduction文件類別：DocumentType文件編號(hào)：DocumentNo.TD-ALU-01頁(yè)數(shù)：Page第6頁(yè)共18頁(yè)6of18pages作業(yè)指導(dǎo)書WorkingInstruction版本號(hào)：VersionNo.A生效日期：EffectiveDateInordertoavoidscratchesandoxidationofAlsurfaceandtocontrolpre-processduringproduction,theAlsurfaceofAluminousboardisusuallypastedwithalayerofprotectivefilm.2.2.3金屬基板有單面、雙面之分。以Bergquist公司提供的單面鋁基板為例，其構(gòu)造如下列圖，具體參數(shù)為：Metal-basedaluminousboardisdividedintosingle-sidedoneanddouble-sidedone.Takingthesingle-sidedaluminousboardsuppliedbyBergquistasanexample,itsstructureandconcreteparametersareasbelow:銅箔厚度：4OZ絕緣層厚度：75um鋁基厚度：1.0mm、1.2mm、1.6mmCopperfoilthickness:4OZInsulatedlayerthickness:75umAlbasethickness:1.0mm,1.2mm&1.6mm2.3標(biāo)準(zhǔn)尺寸StandardDimensionBergquist公司鋁基板的標(biāo)準(zhǔn)尺寸有18″X24″和16″X19″兩種，其有效利用尺寸分別為17″X23″和15″X18″；我司常用工作板尺寸為18″X24″。ThestandarddimensionsofBergquistaluminousboardsaredividedinto18″X24″and16″X19″withvaliddimensionsof17″X23″and15″X18″respectively.ThedimensionofKinwongworkingboardis18″X24″.注：其它供應(yīng)商或客戶指定之鋁基板，根據(jù)實(shí)際情況而定。Remark:Thealuminousboardofferedbyothersuppliersorappointedbycustomersisdependentonrealsituation.2.4設(shè)計(jì)要點(diǎn)MainPointsofDesign為了有效地防止或減少鋁基板使用過(guò)程中的漏電問(wèn)題，在圖形設(shè)計(jì)過(guò)程中要保證以下安全距離：Inordertoeffectivelyavoidordecreasethecreepageproblemduringaluminousboarduse,itisnecessarytokeepasafedistanceduringpatterndesignasbelow:孔邊到線路邊緣的距離最小值為T(T為板材厚度)TheminimumdistancebetweenholeandcircuitedgeisT(t=basematerialthickness).板邊到線路邊緣的距離最小值為TTheminimumdistancebetweenboardedgeandcircuitedgeisT.孔邊到板邊的最小距離為TTheminimumdistancebetweenholeandboardedgeisT.景旺電子(深圳)KinwongElectronic(Shenzhen)Co.,ltd.文件名：DocumentTitle:鋁基板生產(chǎn)作業(yè)指導(dǎo)書WorkingInstructionofAluminousPCBProduction文件類別：DocumentType文件編號(hào)：DocumentNo.TD-ALU-01頁(yè)數(shù)：Page第7頁(yè)共18頁(yè)7of18pages作業(yè)指導(dǎo)書WorkingInstruction版本號(hào)：VersionNo.A生效日期：EffectiveDate沖孔最小孔徑為TTheminimumhole-diameterforpunchingisT.倒角圓弧半徑最小值為TTheminimumsemi-diameterofroundingcirculararcisT.3.0鋁基板制程噴錫流程：來(lái)料檢查→一次沖/鉆孔→圖形轉(zhuǎn)移→圖形檢查→蝕刻→退膜→蝕檢→阻焊制作→打定位孔→字符制作→噴錫→噴錫檢查→單面磨板〔視客戶要求而定〕→V-CUT/成型→通斷測(cè)試→高壓測(cè)試→FQC、FQA→包裝入庫(kù)HALSProcess：IQC→One-timehole-punching/drilling→ImageTransfer→ImageCheck→Etching→Film-stripping→EtchingCheck→SolderMaskMaking→Orientation-holePunching→ComponentMarkMaking→HALS→HALSCheck→Single-sideScrubbing〔accordingtocustomer’srequirements〕→V-CUT/Moulding→Open/ShortTest→High-pressureTest→FQC、FQA→PackingOSP流程：來(lái)料檢查→一次沖/鉆孔→圖形轉(zhuǎn)移→圖形檢查→蝕刻→退膜→蝕檢→→阻焊制作→打定位孔→字符制作→V-CUT/成型→測(cè)試→FQC、FQA→OSP→FQC→包裝入庫(kù)OSPProcess：IQC→One-timehole-punching/drilling→ImageTransfer→ImageCheck→Etching→Film-stripping→EtchingCheck→SolderMaskMaking→Orientation-holepunching→ComponentMarkMaking→V-CUT/Moulding→Test→FQC、FQA→OSP→FQC→Packing3.1來(lái)料檢查IQCA銅面檢查：不允許有凹坑、擦花和嚴(yán)重氧化痕跡；Cusurfacecheck:Notches,scratchesandseriousoxidationarenotallowed.B保護(hù)膜檢查：保護(hù)膜不應(yīng)有破損至鋁面露出；Protectivefilmcheck:Protectivefilmmustn’tbebrokenwithCuexposure.C厚度檢查：按流程卡要求檢測(cè)板厚、銅厚。Thicknesscheck:CheckboardthicknessandCuthicknessaccordingtolotcard.3.2一次沖/鉆孔One-timeHole-punching/drillingA一次沖/鉆孔主要沖管位孔和工藝孔，孔位和孔徑均要符合圖紙要求；景旺電子(深圳)KinwongElectronic(Shenzhen)Co.,ltd.文件名：DocumentTitle:鋁基板生產(chǎn)作業(yè)指導(dǎo)書WorkingInstructionofAluminousPCBProduction文件類別：DocumentType文件編號(hào)：DocumentNo.TD-ALU-01頁(yè)數(shù)：Page第8頁(yè)共18頁(yè)8of18pages作業(yè)指導(dǎo)書WorkingInstruction版本號(hào)：VersionNo.A生效日期：EffectiveDateOne-timehole-punching/drillingismainlytopunchorientation-holeandtechnicalhole.Thehole-positionandhole-diametermustbeconsistentwithdrawingrequirement.B沖/鉆板方向?yàn)閺你~面到鋁面，可有效防止鋁面擦花；Punching/drillingdirectionisfromCusurfacetoAlsurface,whichcaneffectivelyavoidscratchesofAlsurface.3.3圖形轉(zhuǎn)移ImageTransferA磨板Scrubbinga為提高干膜和保護(hù)膜面的結(jié)合力，防止保護(hù)膜面干膜脫落，可輕磨保護(hù)膜面；Inordertoimprovethecombinationofdryfilm&protectivefilmandtoavoidfallingoffdryfilmontheprotectivefilm,itisnecessarytolightlyscrubthesurfaceofprotectivefilm.b不允許有板面氧化和膠漬現(xiàn)象。Oxidationandleftgluestainsontheboardsurfacecannotbeallowed.B貼膜FilmPastinga干膜種類：AQ-5038；Dryfilmtype:AQ-5038b預(yù)烘和貼膜時(shí)間間隔要盡量短。Theintervalbetweenpre-cureandfilm-pastingtimeshouldbeasshortaspossible.C靜置冷卻PlacingandCooling為了對(duì)位的準(zhǔn)確，須將已貼膜的鋁基板靜置冷卻至室溫。Inordertoassureaccurateregistration,itisnecessarytoplacealuminousboardwithpastedfilmforawhileuntilitreachesroomtemperature.D曝光Exposinga負(fù)片黃菲林；NegativeYellowFilmb注意絲印孔對(duì)位的準(zhǔn)確性。Payattentiontotheregistrationaccuracyofsilk-screeninghole.E靜置Placing線路局部發(fā)生光聚反響,經(jīng)15min左右充分聚合。Thelight-gatheringreactionhappensatthecircuitpartandreachesfullaggregationafter15minutes.景旺電子(深圳)KinwongElectronic(Shenzhen)Co.,ltd.文件名：DocumentTitle:鋁基板生產(chǎn)作業(yè)指導(dǎo)書WorkingInstructionofAluminousPCBProduction文件類別：DocumentType文件編號(hào)：DocumentNo.TD-ALU-01頁(yè)數(shù)：Page第9頁(yè)共18頁(yè)9of18pages作業(yè)指導(dǎo)書WorkingInstruction版本號(hào)：VersionNo.A生效日期：EffectiveDateF顯影Developing3.4圖形檢查ImageCheckA檢查重點(diǎn)在于開路、短路、缺口、顯影不凈等；Mainlycheckopencircuit,shortcircuit,gapanduncleandevelopingetc.B修板時(shí)不能用黑油筆，只能用黑油補(bǔ)；Blackoil-pencannotbeusedwhenmendingboardbutblackoil.3.5蝕刻EtchingA必須在首板試驗(yàn)合格方可批量生產(chǎn)；Itisobligatorytoconductmassproductionafterthefirstbatchofboardsisconfirmedtobequalified.B蝕刻放板時(shí)，線路面向下，同時(shí)關(guān)掉機(jī)器的上噴嘴；Putthecircuitsideadownwhenplacingboardsforetchingandturnoffthesprayingheadonthemachineatthesametime.C不允許有保護(hù)膜破損現(xiàn)象，如發(fā)現(xiàn)保護(hù)膜破損，則應(yīng)先用皺紋膠貼好再過(guò)機(jī)蝕刻；Thedilapidationofprotectivefilmisnotallowedandiftheprotectivefilmisbroken,itshoulduseadhesivetapetomenditbeforeplacingboardsontheetchingmachine.D盡量控制一次蝕刻干凈；Assureone-timecleanetchingaspossibleasitcan.E圖形內(nèi)任何地方的殘銅或絕緣層上的垃圾都不允許用刀片來(lái)刮；UsingknifetoscrapeoffleftCuonanypartofthepatternorthedirtontheinsulatedlayerisnotallowed.3.6退膜/清洗Film-stripping/CleaningA退膜不能浸泡在退膜缸中，必須直接過(guò)機(jī)退膜，一次性退膜干凈；B退膜過(guò)程中殘留在板面的藥水會(huì)影響鋁基板成品的耐用程度，故需對(duì)剝膜后的鋁基板進(jìn)展有效的清洗；C退膜干凈后的鋁基板必須進(jìn)展烘干處理前方可往下流程；D所有鋁基板均不能進(jìn)展手動(dòng)蝕刻；E如有蝕刻不凈的板子，可進(jìn)展快速過(guò)機(jī)返蝕，蝕刻壓力：0.1-0.5kg/cm2，蝕刻速度：景旺電子(深圳)KinwongElectronic(Shenzhen)Co.,ltd.文件名：DocumentTitle:鋁基板生產(chǎn)作業(yè)指導(dǎo)書WorkingInstructionofAluminousPCBProduction文件類別：DocumentType文件編號(hào)：DocumentNo.TD-ALU-01頁(yè)數(shù)：Page第10頁(yè)共18頁(yè)10of18pages作業(yè)指導(dǎo)書WorkingInstruction版本號(hào)：VersionNo.A生效日期：EffectiveDate5000mm/min，但返蝕次數(shù)最多不可超過(guò)2次。3.7蝕刻檢查EtchingCheckA絕緣層上的任何地方都不允許用刀片來(lái)刮；Usingknifetoscratchanypartoftheinsulatedlayerisnotallowed.B主要檢查短路、缺口、開路，報(bào)廢單元不能鉆孔，只能用黑油筆打“╳〞；Mainlycheckshortcircuit,gap,opencircuit.Abandonedunitmustn’tbedrilledandcanonlybemarkedwith“X〞byblackoil-pen.3.8阻焊制作SolderMaskMakingA單面磨板〔線路面〕，不允許板面有氧化和膠漬現(xiàn)象；Single-sidescrubbing(circuitside).Oxidationandgluestainsontheboardsurfacearenotallowed.B待板子冷卻至室溫后印阻焊Printsoldermaskaftertheboardiscooledintoroomtemperature.C待鋁基板冷卻至室溫后，方可對(duì)位曝光；RegisterandexposealuminousPCBafteritiscooledintoroomtemperature.a對(duì)位前應(yīng)認(rèn)真檢查板面是否有感光油堆積及不均勻，如有且多則應(yīng)及時(shí)返工；Beforeregistration,itisnecessarytoseriouslycheckifthesensitizationoilaccumulatesontheboardsurfaceorisuneven.Ifthereisalotofsensitizationoilontheboardsurface,itmustre-processsuchboardsintime.b對(duì)位時(shí)應(yīng)注意菲林與板面MARK點(diǎn)的同心度；Duringregistration,itisnecessarytopayattentiontotheconcentricityofthefilmandmarkpoint.D曝光；ExposingE顯影；DevelopingF檢查：重點(diǎn)檢查顯影不凈和綠油上焊盤；Check:MainlycheckuncleandevelopingandsoldermaskonthePAD.G無(wú)特殊要求的板在顯影后須撕掉鋁面保護(hù)膜，鋁面不能有膠漬和保護(hù)膜殘留；ItmustripofftheprotectivefilmontheAlsurfaceafterdevelopingforunspecializedboards.GluestainsandprotectivefilmleftoverontheAlsurfacearenotallowed.注：假設(shè)有特殊要求，則在顯影后及全制程都不可撕掉鋁面保護(hù)膜；景旺電子(深圳)KinwongElectronic(Shenzhen)Co.,ltd.文件名：DocumentTitle:鋁基板生產(chǎn)作業(yè)指導(dǎo)書WorkingInstructionofAluminousPCBProduction文件類別：DocumentType文件編號(hào)：DocumentNo.TD-ALU-01頁(yè)數(shù)：Page第11頁(yè)共18頁(yè)11of18pages作業(yè)指導(dǎo)書WorkingInstruction版本號(hào)：VersionNo.A生效日期：EffectiveDateRemark:Ifthecustomerhasspecialrequirements,theprotectivefilmmustn’tberippedoffafterdevelopingevenduringthewholeproduction.H返洗綠油板返洗綠油前不能撕掉鋁面保護(hù)膜，并檢查有無(wú)破損，如有必須用皺紋膠紙貼好。Theprotectivefilmcannotberippedoffbeforewashingoffsoldermaskforre-processandshouldbecheckedifisbroken.Iftheprotectivefilmisbroken,itmustbemendedwithadhesivetape.I如下工序?yàn)榇蚨ㄎ豢坠ば虮仨毾裙袒韬负笤谒桶逑鹿ば颉?.9打定位孔Orientation-holePunchingA用層壓打靶在做好的線路相應(yīng)靶位圖上打靶。Punchorientation-holeatcorrespondingpositionoftheboardwithfinishedcircuitsbylayer-pressingpunchingB孔位偏差≤0.075mm，孔徑3.175mm。Thehole-positiontoleranceis≤0.075mmandthehole-diametertoleranceis3.175mm.3.10字符制作(根據(jù)MI要求而定)ComponentMarkMaking(basedontherequirementofMI)A每印一塊工作板后都需認(rèn)真自檢，合格后再繼續(xù)印刷，不合格板需分開及時(shí)返工；Conductself-checkforeveryprintedworkingboardandcontinueprintingwhenthepreviousoneisconfirmedtobequalified.Unqualifiedboardsmustbeseparatedfromqualifiedonesandbere-processedintime.B字符不允許有模糊、重影、殘缺、滲油等現(xiàn)象；Componentmarkmustn’tbeambiguous,broken,oil-seepedorwithghostimage.3.11噴錫HALSA錫爐溫度控制在240~26TheTin-oventemperatureiscontrolledwithin240~26B噴錫后要充分冷卻前方可進(jìn)展后處理；Conductpost-treatingwhentheboardisfullycooledafterHALS.C后處理的熱水洗段要將板面充分清洗干凈，防止板面啞色；Completelycleantheboardsurfaceatthehot-waterwashingsectionofthepost-treatingtoavoiddimcoloroftheboardsurface.3.12噴錫檢查HALSCheck景旺電子(深圳)KinwongElectronic(Shenzhen)Co.,ltd.文件名：DocumentTitle:鋁基板生產(chǎn)作業(yè)指導(dǎo)書WorkingInstructionofAluminousPCBProduction文件類別：DocumentType文件編號(hào)：DocumentNo.TD-ALU-01頁(yè)數(shù)：Page第12頁(yè)共18頁(yè)12of18pages作業(yè)指導(dǎo)書WorkingInstruction版本號(hào)：VersionNo.A生效日期：EffectiveDateA錫面平整，無(wú)錫堆、錫高等現(xiàn)象；TheTinsurfacemustbesmoothwithoutTin-pilingandhighTin.B所有焊點(diǎn)不允許有不上錫現(xiàn)象；AssureallsolderpointsarecoveredwithTin.CMARK點(diǎn)一定要平整，不允許錫面凸出或錫面不均勻；AllMARKpointsmustbesmooth.ItisnotallowedthattheTinsurfaceisprotrudedoruneven.D錫面顏色一致，光亮度要好，不允許有啞色；ThecolorofTinsurfacemustbeunifiedwithgoodbrightnessandnodimcolor.3.13單面磨板〔視客戶要求而定〕Single-sideScrubbing(accordingtocustomer’srequirements)A磨板前要徹底洗機(jī)、換水，水洗缸不能含有任何酸液；Completelycleanthemachineandchangedirtywaterbeforescrubbingandtheremustbenoacidliquidinwashingtank.B磨刷使用氈轆，前磨刷為500#，后磨刷為800#，磨痕試驗(yàn)寬度為8~15mmUsingfelttackleforscrubbing.Thetypeofformerscrubbingbrushis500#andthelatteris800#.Thetestedwidthofscrubbingtraceiswithin8~15mmC磨板前要注意清洗烘干段行轆；Payattentiontocleaningtransportingtackleatthebakingsectionbeforescrubbing.D磨板時(shí)只使用一對(duì)上磨刷，線路面向下，注意下磨刷要關(guān)閉；Useapairofupperscrubbingbrushforscrubbing.Putthecircuitsideadownandturnoffthenetherscrubbingbrush.E鋁面如有擦花，須用1000~1200#砂紙打磨平整后再磨板；IftherearescratchesontheAlsurface,itisnecessarytouse1000~1200#sandpapertosmooththeboardandthenconductscrubbing.F不能污染錫面，不能有啞色現(xiàn)象；TheTinsurfacemustn’tbepollutedandshouldn’thasdimcolor.G鋁面磨板要均勻，不能有沒(méi)磨到的地方；AllpartsoftheAlsurfacemustbescrubbedevenly.H在鋁面、錫面檢查合格后，鋁面須貼透明專用保護(hù)薄膜；PastespecialcolorlessprotectivefilmontheAlsurfaceaftertheAlandTinsurfacesareconfirmedtobequalified.景旺電子(深圳)KinwongElectronic(Shenzhen)Co.,ltd.文件名：DocumentTitle:鋁基板生產(chǎn)作業(yè)指導(dǎo)書WorkingInstructionofAluminousPCBProduction文件類別：DocumentType文件編號(hào)：DocumentNo.TD-ALU-01頁(yè)數(shù)：Page第13頁(yè)共18頁(yè)13of18pages作業(yè)指導(dǎo)書WorkingInstruction版本號(hào)：VersionNo.A生效日期：EffectiveDate3.14V-CUTA使用電腦V-CUT；Applycomputer-assistantV-CUT.B在V-CUT過(guò)程中不能撕掉或揭開膠紙，更不能用手去摸鋁面；DuringthecourseofV-CUT,itmustn’tripofforuncoverthegummedpaperandtouchtheAlsurfacebyhand3.15成型MouldingA在沖壓過(guò)程中全程都不能撕掉或揭開膠紙，更不能用手去摸鋁面；Duringthewholeproduction,itmustn’tripofforuncoverthegummedpaperandtouchtheAlsurfacebyhand.B沖壓過(guò)程要從鋁面沖到線路面；Thepunching&pressingdirectionisfromAlsurfacetocircuitside.C鋁面不能有明顯的披鋒；Theremustn’tbeobviousbursontheAlsurface.D不能被壓傷，線路面不能有任何污染；Theboardmustn’tbebrokenwhenpressingandthecircuitsidemustn’tbepolluted.E不能有絕緣層脫落現(xiàn)象；Theinsulatedlayermustn’tbefallenoff.F外形及管位要符合設(shè)計(jì)的公差要求；Thetoleranceofoutlineandcontrollingpositionshouldbeconsistentwithdesignrequirement.G在沖壓過(guò)程中要注意模具上、下模的清潔，任何的金屬屑存在都會(huì)導(dǎo)致絕緣層的破壞，從而影響其電氣性能；Payattentiontocleaningtheupperandnethermoldsduringpunching&pressingforanymetalcrumbmayresultinthedamageofinsulatedlayerandinfluencetheelectricalcapacityofPCB.3.16高壓測(cè)試High-pressureTestA為了保證鋁基板有足夠的絕緣強(qiáng)度，需按客戶要求100%作耐高壓測(cè)試；InordertoassuresufficientinsulatedintensityforthealuminousPCB,thehigh-pressuretestmustbeoperatedaccordingtocustomer’srequirements.B耐壓測(cè)試電壓為1.65KV〔DC〕，漏電電流為2mA/PCS；Thepressureofhigh-pressuretestis1.65KV〔DC〕andthecreepagecurrentis2mA/PCS.景旺電子(深圳)KinwongElectronic(Shenzhen)Co.,ltd.文件名：DocumentTitle:鋁基板生產(chǎn)作業(yè)指導(dǎo)書WorkingInstructionofAluminousPCBProduction文件類別：DocumentType文件編號(hào)：DocumentNo.TD-ALU-01頁(yè)數(shù)：Page第14頁(yè)共18頁(yè)14of18pages作業(yè)指導(dǎo)書WorkingInstruction版本號(hào)：VersionNo.A生效日期：EffectiveDateC耐壓測(cè)試時(shí)如有漏電現(xiàn)象則需逐片測(cè)試，找出漏電單元；Ifthereiscreepageofhigh-pressuretest,itmusttestboardonebyonetofindoutthecreepageunit.D測(cè)試者要穿絕緣膠鞋，戴絕緣手套，以免中電；Testersmustwearinsulatedrubberovershoesandinsulatedglovestoavoidelectricalhurt.3.17OSPAOSP膜厚在要求范圍內(nèi)；TheOSPfilmthicknessmustbeintherequiredscope.BOSP膜均勻；TheOSPfilmshouldbeeven.C鋁面不能變色及劃傷。ThecolorofAlsurfacecannotbechangedandtheAlsurfacemustn’tbescratched.3.18FQC、FQA檢查FQCandFQACheckA按以下鋁基板品質(zhì)標(biāo)準(zhǔn)結(jié)合客供標(biāo)準(zhǔn)進(jìn)展檢查ChecktheboardaccordingtothecombinationofaluminousPCBstandardbelowandcustomerstandard.B在檢查過(guò)程中將鋁面膠紙揭去，用白紙隔開存放；UncoverthegummedpaperontheAlsurfaceduringcheckingandseparatetheboardswithwhitepaper.C在檢查過(guò)程中不能污染鋁面和線路面；TheAlsurfaceandcircuitsidecannotbepollutedduringchecking.3.19包裝入庫(kù)Packing4.0品質(zhì)標(biāo)準(zhǔn)〔客戶有要求按客戶要求〕QualityStandard(inaccordancewithcustomer’srequirementifthereisnecessity)線寬、線間距、焊盤變化±20%Toleranceoflinewidth,linegapandPAD±20%蝕刻系數(shù)≥1EtchingCoefficient≥1感光油厚度線路上25~50um，拐角處最小7.6umSensitivityoilthicknessOnthecircuit:25~50umAtthecorner:7.6um(minimum)感光油顏色均勻一致,但允許一定的輕微變化景旺電子(深圳)KinwongElectronic(Shenzhen)Co.,ltd.文件名：DocumentTitle:鋁基板生產(chǎn)作業(yè)指導(dǎo)書WorkingInstructionofAluminousPCBProduction文件類別：DocumentType文件編號(hào)：DocumentNo.TD-ALU-01頁(yè)數(shù)：Page第15頁(yè)共18頁(yè)15of18pages作業(yè)指導(dǎo)書WorkingInstruction版本號(hào)：VersionNo.A生效日期：EffectiveDateSensitivityoilcolorUnifiedbutslightdifferenceisallowed鉛錫焊劑厚度0.8~5umPb-Snsolderthickness0.8~5umOSP膜厚度0.3~0.6umOSPfilmthickness0.3~0.6um耐高壓測(cè)試1.65KV〔DC〕High-pressuretest1.65KV〔DC〕翹曲度1.5%Twistingdegree1.5%圖形面毛刺高度±0.13mmHeightofburonthepatternside±0.13mm孔徑公差±0.08mmHole-diametertolerance±0.08mm外形公差±0.10mmCosmetictolerance±0.10mm錫面平整、無(wú)啞色、無(wú)錫高、錫堆現(xiàn)象，MARK點(diǎn)要平整、光亮;TheTinsurfaceshouldbesmoothwithnodimcolor,highTinorTinpiling.Markpointshouldbeevenandbright.鋁面應(yīng)平整、無(wú)殘膠、氧化、水跡；TheAlsurfaceshouldbesmoothwithongluestains,oxidationorwaterstains.允許直徑小于0.5mm，深0.1mm的凹坑2個(gè)；2notchesatmostwithdiameter<0.5mmanddepth<0.1mmcanbeaccepted.允許有短的劃傷存在(未傷及基體)，長(zhǎng)度小于40mm者數(shù)量少于5條；Shortnickscanbeaccepted(thenickhasn’thurtbasematerial).Thenumberofnickthatisshorterthan40mmisnomorethan5.劃傷(傷及基體)數(shù)量不超過(guò)1條，長(zhǎng)度不超過(guò)20mm，深度不超過(guò)0.001mm。Thenumberofnickthathurtsbasematerialisnomorethan1anditslengthisnomorethan20mm景旺電子(深圳)KinwongElectronic(Shenzhen)Co.,ltd.文件名：DocumentTitle:鋁基板生產(chǎn)作業(yè)指導(dǎo)書WorkingInstructionofAluminousPCBProduction文件類別：DocumentType文件編號(hào)：DocumentNo.TD-ALU-01頁(yè)數(shù)：Page第16頁(yè)共18頁(yè)16of18pages作業(yè)指導(dǎo)書WorkingInstruction版本號(hào)：VersionNo.A生效日期：EffectiveDateanditsdepthisnomorethan0.001mm.5.0本卷須知Notice5.1各工序必須生產(chǎn)嚴(yán)格按要求操作；Allprocessesmustbestrictlyoperatedinaccordancewithrequirements.5.2生產(chǎn)全程中的運(yùn)輸，必須插豬籠架，或者墊紙或膠片隔開，防止擦花；Putboardsinthecage-shelforseparatethemwithpaperorplasticsheettoavoidscratchesduringtransportationofthewholeproduction.5.3噴錫后的鋁基板不能接觸任何酸液和水；ThealuminousboardcannottouchacidliquidorwaterafterHALS.5.4生產(chǎn)全程中，任何工序都不能用刀片刮絕緣層；Usingknifetoscratchinsulatedlayerinanyprocessisnotallowedduringthewholeproduction.5.5對(duì)于報(bào)廢板，不能在基材上鉆孔，只能用黑油筆打“╳〞；Forabandonedboards,thebasematerialcannotbedrilledbutisonlymarkedwith“╳〞byoil-pen.5.6圖形檢查要做到全檢，任何圖形問(wèn)題在蝕刻后都無(wú)法返工；5.7外發(fā)工序要嚴(yán)格按照我公司標(biāo)準(zhǔn)進(jìn)展來(lái)料全檢；Conduct100%IQCcheckforallout-sourcingboardsaccordingtoourcompany’sstandard.5.8成品錫面啞色、鋁面擦花等缺陷板集中起來(lái)，統(tǒng)一返工；Gatheralldefectiveboardstogether(suchasdimcolor&scratchesoftheAlsurface)tobere-processed.5.9生產(chǎn)中如有問(wèn)題，要及時(shí)反響給相關(guān)工藝人員來(lái)解決。Foranyproblemduringproduction,itmustbeinformedtorelatedtechnicalstaffintimetobe