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QualityControlMeasures

Thepeoplewhoareengagedindoingtestmusthaveenterprise,consciousnessofresponsibilityandrelevantworkcertificates,andperformtheirpositiondutieswithduediligence.Itisnecessaryforthemtostudyanddigestdrawingsandrelevantdocumentsassoonaspossible.Ifanyproblemisfound,itisnecessarytoraiseitintime.Further,beingexplicitwiththeworkscopeandtestitemsisindispensable.

Testingpersonnelmustcomplywithallvalidregulations,specifications,provisions,standards,andmethodsissuedbynationandacceptedbyindustry.

Testingpersonnelmustbefamiliarwiththeoperationandperformanceoftestingequipment,instrumentandapparatus.Andguaranteetheyareingoodworkingconditions.

Testingpersonnelmustmakeoriginalrecordswithdiscreetnessandsecuretheauthenticityandreliabilityoftestdatawithoutleave-outandmistake,sothatthedatacanserveasproofforinvestigation.Theelectronicversionoftestreportsmustbepreservedproperlytoprotectthemfrombeingdamageandtampered.

Whenthequalityisinconflictwiththeprojectperiod,insistonthequalityfirstthought.Theunqualifiedproductsarereportedtothefactoryorreplaced.

Anyaccidentduetopoorquality,regardlessofitsseriousness,occurringornotcannotbehidden,indulged,

andcompromised.

Safety,civilizedconstructionandenvironmentalmanagement.

Generalprovisions

Allworkerswhoareengagedinconstructionmustpasssafetyexaminationandhealthexamination,understandsafeoperationregulationsofdifferenttypesofwork.Beforeworkcanstart,techniciansmustgivesafetyinstructionsandsafetyinstructionstoworkersandspecifyworkingmethod,procedure,precautionsandpersonaldutiestoworkers.Afterthis,theworkersarerequiredtosignofftheinstructionrecordsforconfirmationandregistrationbeforetheyareallowedtostartworking.Anyworkerwhodoesnotundergoinstructionsisnotallowedtoworkonthesite.

Itisnotallowedtodrinkalcoholduringtheworktime.Nooneisallowedtoenterthesiteintoxicated.Itisforbiddentoworkwhenaworkerisill.

PeoplewhoenterthesitemustwearPPEcorrectly.Itisforbiddentowearslippers,highheelsorshoeswithnails;allspecialtypeofworkerssuchaspersonwhoisengagedinhighvoltagetestmusthavecertificatesandbefamiliarwiththeirownwork.

Testequipmentmustbestackedinordertidilybasedontheregulationssetupandcomplywithtransportationandfirefightingrequirements.

Setupsufficientilluminationfornightshift.

Workerswhoneedtoworkatheightmustwearharnessandhookittothesafetyropetoavoidfallingdownfromtheheight.

Testinasafemanner

Onlyelectricianisallowedtodismantleandassembleconstructionpowerconsumptionfacilities.

Electricequipmentmustbeoperatedbasedontaginstructions.Itisforbiddentouseoneswitchforseveralpowerconnections.

Itisnotallowedtohookthewiredirectlytotheswitchbladeordirectlyplugwireintopowersocket.Theswitchoftestdevicesshouldadoptdouble-poleswitchwithobviousbreakpointandreliableoverloadprotectiondevice.

Whenworksinthesite,basedonthevoltageclassoftheelectrifiedbodythetestingpersonnelmustkeepasafedistanceawayfromelectrifiedbody,whichshouldnotbelessthanthedistanceregulatedinthe‘safetyregulations'.

Themetalshellofthetesttoolsmusthavepropergrounding.Wiringbetweentestinstructionandequipmentmustbefirmandreliable.AfterinsulationresistancemeasuringandDCtestisfinished,itisnecessarydischargethetestedobjectsthoroughly.

Thetestshouldbeconductedunderthecircumstancewhentheweatherisgood.Ifstrongwindandthunderstormtakeplace,itisnecessarytostopthetest.

Afterthetestiscomplete,testingpersonnelmustdismantletemporarygroundingwireandinspectthetestedequipmentandcleanthetestingspot.

HousekeepingMeasures

Afterthetestiscompleted,theprincipal ‘finishthework,cleanthesiteandtakeawaythematerial

beabidedby.

Thewallandbarricadingestablishedonthesitemustbestable,tidyandnice.

Testingpersonnelmustestablishawarenesstoprotectfinishedproducts.Itisforbiddentodismantle,takeawayandpaintthefinishedproductsarbitrarilywithoutpermission.

Itisnotallowedtoworkafterdrinking.

Nosmokingisallowedwithinthetestingspot.Noopenfireisallowedforkeepingwarmwithintestingspot.

Whenleavetheworkingarea,itisnecessarytoshutdownthepowersupplyandlockthewindowtoprotecttheworkingareafromtheft.

EnvironmentProtectionMeasures

Thetagsandlabelsontheconstructionsitemustbetidy,aestheticwitheye-catchingslogans.

Temporaryworkonthesitemustbestandardizedandproceedingoodorder.Keepcircumstanceinsideandoutsidethetoolsstorageroomcleanandsanitary.

Testequipmentandtestdevicesmustbestacktidilyingoodorderinthedesignatedarea.Itisnecessarytoabidebytheprincipal ‘finishthework,cleanthesiteandtakeawayallmaterials '

Testequipmentmustbecleanandtidy.Powersupplypanelsmustbestandardizedwithcompletelocks.Safetyprotectionmeasuresarecompletedandreliable.

Strictlycomplywithpublicmoralities,professionalethics,professionaldisciplines.Disposeoftheneighborrelationshipwithothercompaniesinthesiteproperly.Andtrybesttogetthesupportandunderstandingfromtherelevantcompanies.

Thecablerackoftemporaryconstructionpowersupplymustmeetsafetyrequirements,powerpanelsmustbestandardizedandtheilluminationmustbearrangedproperly.

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847Inordertopreventthetrashfromspreadingtopublicarea,roads,anditisnecessarytostoptheslagandresiduefromspilling.

EmergencyPlan

ThemanagerofHSEdepartmentisresponsibleforinitiatingtoorganizingemergencyrespondgroupandsetupclinicsbothonthesiteandnearbyofficearea.Designateconstructorsemergencymusterpointonthesite.

Firstaidforelectricshock:cutoffthepowersupplyimmediately,pulldowntheswitch,turnoffthepowersupplyswitchandunplugtheplug.Makesurethatthevictimhurtbyelectricshockisdisconnectedfromthepowersupplyandsendhim/hertothesiteclinicfortreatment.

Onceemergencyaccidenttakeplaceinthesite,therelevantpersonnelmustreportittotheemergencycommandgroupimmediately.Meanwhile,itisnecessaryforhimtoinformHSEemergencytreatmentpersonnel

onduty.ProjectdepartmentHSEneedstomarkoutthecautionareabasedonthesiteactualsituation.Andmakesuretheaccessforsalvageisaccessibleandunimpeded.Gathertheunauthorizedpersonneltotheemergencymusterpoint.Aftercountinguptheheadofthepersonnel,evacuatethembasedonthepreassignedevacuationroutes.

Medicalstaffintheclinicmustrescuetheinjuredpersonorgivetheinjuredpersonfirstaidbasedontheinjuredpersonstatus.Iftheinjuredpersonneedstobesenttohospitalforsalvage,itisnecessarytodial120immediatelyfortheambulaneeservice.

ConstructionRiskandHousekeepingForecastControlPlanTable

9.1ConstructionRiskControlPlanTable

ConstructionRiskControlPlanTable

No.:

CompilationDate:

Rev:

Project:

UnitNo.:

No.

Risk

Description

SafetyandTechnique

MeasuresProposedto

Take

Risk

Level

Control

Company/person

Responsible

Method

Opportu

nity

Team

Department

Signat

ure

1

Testequipmentbadgrounding

Theshellofthetestequipmentmusthavepropergrounding.Thewiringbetweentestinstrumentandequipmentmustbereliable.Thepowerswitchofthetestdeviceshouldhaveobviousbreakpointwithdouble-poleswitchblade.Further,liableoverloadprotectiondevicemustbeinplace.

G

A

T

2

Nobarricadingfortestarea

Testareamustbebarricadedandhangupwarningboardwith ‘

HighVoltageDangerous!anddesignatededicatedpersontosupervise.

Unauthorizedpersonisnotallowedtoenterthetestarea.

Stop!

G

W

T

No.: CompilationDate: Rev:

Project: UnitNo.:

No.

Risk

Description

SafetyandTechnique

MeasuresProposedto

Take

Risk

Level

Control

Company/person

Responsible

Method

Opportu

nity

Team

Department

Signat

ure

3

Nosupervisionduringvoltageboosting

Beforeteststarts,personinchargeshouldspecifythesafetymattersthatrequirecloseattentiontoalltestingpersonnel.Clarifytheworkdivisionanddesignatededicatedpersonforsupervision.

J

S

T

4

Not

implementingloudlyverbalinstruction

Duringthetest,itisnecessarytodesignatesomeonetosuperviseandgiveverbalinstructionloudly.Duringthetest,thetestingpersonnelmustbeconcentrated.Whenabnormalcasetakesplace,itisnecessarytoinvestigatethereasonbeforecontinuethetest.

Y

A

T

No.: CompilationDate: Rev:

Project: UnitNo.:

No.

Risk

Description

SafetyandTechnique

MeasuresProposedto

Take

Risk

Level

Control

Company/person

Responsible

Method

Opportu

nity

Team

Department

Signat

ure

5

Fallingfrom

height

Ifspecialtoolsforworkingatheightarerequired,itisnecessarytotakemeasurestoprotecttheceramicparticlesfrombeingdamagedandprotectworkersfromfallingdown.

J

S

T

6

AfterinsulationresistaneemeasurementandDCtestarefinished,donotthoroughlydischargethetesteditems.

Inordertoprotecttheequipmentandsecurepersonalsafety,itisnecessarytodischargethetesteditemsthoroughlyafterDCtestandinsulationresistaneemeasurementarecompleted.

G

A

T

7

Workersblunderintowrongroomanddonot

Workpermitsystem,worklicensesystem,worksupervisionsystem,workcease,transferand

J

S

T

No.:

CompilationDate: Rev:

Project: UnitNo.:

No.

Risk

Description

SafetyandTechnique

MeasuresProposedto

Take

Risk

Level

Control

Company/person

Responsible

Method

Opportu

nity

Team

Department

Signat

ure

keepsafedistaneeawayfromtheelectrifiedbody

terminationmustbecarriedout.Thetestingpersonnelmustkeepasafedistaneewhichcannotbelessthanthevaluewritteninthe ‘safet

regulations'awayfromtheelectrifiedbodybasedonthevoltagelevels.

No.: CompilationDate: Rev:

Project: UnitNo.:

No.

Risk

Description

SafetyandTechnique

MeasuresProposedto

Take

Risk

Level

Control

Company/person

Responsible

Method

Opportu

nity

Team

Department

Signat

ure

8

Changetestwiringwithoutcuttingoffthepowersupply

Itisnecessarytosetthevoltageregulatortozerofirstifchangeswiring,andthenbreakthepowerswitchsideblade.

Dischargethetesteditemsandvoltageboostingequipmentatitsoutputendbygrounding.Afterthetestisfinished,itisnecessarytodismantlethetemporarygroundingwire,checkthetestequipmentandthencleanthetestsite.

G

A

T

Note:1.Risklevel:J-extreme,G-high,X-significant,Y-common,S-slight

Controlmethod:W-witness,H-haltforinspection,S-successivesupervision,A-alert

TimingControl:P-prejob,D-oncedaily,W-onceweekly,T-everytimebeforeworkstarts

9.2HousekeepingForecastControlPlanTable

HousekeepingForecastControlPlanTable

No.: CompilationDate: Rev:

Project: UnitNo.:

ConstructionItem:synchronousgeneratortest

No.

Descriptionofmisconduct

SafetyandTechniqueMeasures

ProposedtoTake

Control

Company/personresponsible

Method

Timing

Team

Department

Personin

charge

1

Filthysite,disorderandmessystackoftools

Assignadedicatedpersontoberesponsible for the site

housekeeping.Constitute site

cleaningstandard,andsupervisionandcheckitems.Supervisionandcheckcanbearrangedatanytime.

To

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