FlexNet制造和供應(yīng)鏈執(zhí)行系統(tǒng)

FlexNet制造和供應(yīng)鏈執(zhí)行系統(tǒng)

汽車行業(yè)運(yùn)用研討08January2024議題1Apriso公司和產(chǎn)品FlexNet汽車行業(yè)運(yùn)用23FlexNet運(yùn)用特點(diǎn)Apriso公司1992創(chuàng)建，全球領(lǐng)先的基于流程、活動(dòng)驅(qū)動(dòng)的精益執(zhí)行處理方案供應(yīng)商總部位于美國(guó)加州；美洲、歐洲和亞太地域的11個(gè)國(guó)家設(shè)立了辦事處FlexNet?——第一個(gè)世界級(jí)的企業(yè)制造/供應(yīng)鏈實(shí)時(shí)執(zhí)行系統(tǒng)全球客戶超越150個(gè)，安裝運(yùn)轉(zhuǎn)在全球350個(gè)工廠GlobalRegionsandLocationsEMEA

London

Paris

KrakowAsiaPacific

Singapore

Americas

LongBeach

MexicoCityS?oPaulo

Japan&Korea

Tokyo

AutomotiveTechnology

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ElectronicsPharmaandLifeSciencesAerospace

andDefenseEnergyandSpecialtyChemicalsMillProductsOtherTopAprisoCustomersTodayAutomotiveTechnology

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ElectronicsPharmaandLifeSciencesTransportationMill&PaperProductsOtherAprisoAsia-PacificCustomers汽車與汽車零部件行業(yè)部分客戶Apriso主要投資人對(duì)公司和產(chǎn)品充溢自信心Apriso'ssolidmanagementteamhasdemonstratedanabilitytoexecuteonaclearbusinessplanwithrealuniteconomics,andtocreatevalueintheircustomeraccounts.Weareverypleasedtotakepartintheirlatestequityround.—JeffreyNolanSAPApriso及其戰(zhàn)略協(xié)作同伴為客戶提供更多價(jià)值技術(shù)協(xié)作同伴市場(chǎng)與實(shí)施同伴Deloitte&Touche500FastGrowingCompanies500家生長(zhǎng)最快的公司ManufacturingAutomationHot100Companies制造業(yè)自動(dòng)化100強(qiáng)ManufacturingSystemsTop100SoftwareCompanies制造系統(tǒng)軟件公司100強(qiáng)MicrosoftTopWindowsISV微軟最正確獨(dú)立軟件開(kāi)發(fā)商SoftwareMagazineTop500SoftwareCompanies軟件雜志500強(qiáng)Apriso公司和產(chǎn)品獲得的廣泛好評(píng)“AprisoisthefirstvendorinthisspacetocloselycoupleitsWindows-deployedapplicationarchitecturetoMicrosoft's.NETEnterpriseServerandFramework,fullyleveragingthesuiteofcollaborativecapabilitiesavailablethroughtheplatform.〞“AprisoisalsofirstoutofthegatewithacommittedapplicationWebservicesstrategy,activelyexpandingitsportfolioofapplicationWebservicestoprovideintegrationbetweengloballydistributedmanufacturingexecutiontasksandcentralizedERPapplications.〞—BillSwanton,Analyst,AMRResearch議題1Apriso公司和產(chǎn)品FlexNet汽車行業(yè)運(yùn)用23FlexNet運(yùn)用特點(diǎn)AMR:企業(yè)運(yùn)用的三個(gè)層次方案層Planning執(zhí)行層Execution控制層ControlHMILIMSCPM/AutomationMESTMSWMSEquipment建立戰(zhàn)略執(zhí)行平臺(tái)OperationsPlatformEnterprisePlatformCRMSCMFINERPAPSMMSource:ARCAdvisoryGroupFlexNet企業(yè)執(zhí)行系統(tǒng)是對(duì)ERP的進(jìn)一步完善SCM供應(yīng)鏈管理APO高級(jí)方案與優(yōu)化DeviceControlSystemsDeviceControlSystemsDeviceControlSystemsDeviceControlSystemsDeviceControlSystemsPLAN方案EXECUTE執(zhí)行CONTROL控制ERP制造資源方案依然依托大量手工、紙面任務(wù)進(jìn)展義務(wù)分派、資源協(xié)調(diào)、任務(wù)報(bào)告FlexNetEnterpriseExecutionSystemMES+SCE+MMS+WMS+QASOurFocus:Speed,QualityandEfficiencyofOperationsWithinPlantsandWarehouses…維護(hù)收貨發(fā)貨質(zhì)量消費(fèi)人力資源倉(cāng)庫(kù)作業(yè)OurFocus:Speed,QualityandEfficiencyofOperations…andAcrossExtendedSupplyNetworks供應(yīng)商供應(yīng)商供應(yīng)商工廠工廠倉(cāng)庫(kù)客戶客戶客戶執(zhí)行系統(tǒng)對(duì)可見(jiàn)度的要求Source:AMRResearch實(shí)時(shí)掌握在制品、設(shè)備、員工的情況，并且允許做到：按單消費(fèi)消費(fèi)管理和進(jìn)度消除浪費(fèi)消除缺陷縮短消費(fèi)周期對(duì)方案外事件和客戶的變化提早做出反響遵守法規(guī)和質(zhì)量管理文檔和內(nèi)容管理績(jī)效計(jì)分卡控制層方案層制造和供應(yīng)鏈的可見(jiàn)度擴(kuò)展的INTERNET更具運(yùn)用價(jià)值綠屏GreenScreen網(wǎng)絡(luò)/挪動(dòng)Network/Mobile客戶機(jī)-效力器Client-ServereXtendedInternet技術(shù)的開(kāi)展使我們進(jìn)入實(shí)時(shí)管理時(shí)代,以順應(yīng)新的經(jīng)濟(jì)節(jié)拍FlexNet的構(gòu)成RFScannerPDAPC(Touch,Tablet,Desktop)杰出運(yùn)作中心CenterofOperationalExcellenceProcessAuthoringandDefinition,WorkflowManagement,IntegrationandDataManagement績(jī)效目的任務(wù)臺(tái)MetricPanelsLean,SixSigma,CostProcessPacksEquipmentRFID流程ProcessPacksQualityManagement

MaterialManagementProductionManagementMaintenanceManagementFulfillmentManagementReceivingManagementLaborManagement數(shù)據(jù)采集和發(fā)布實(shí)時(shí)數(shù)據(jù)采集在選定的事務(wù)處置點(diǎn)采集信息消除紙面任務(wù)和手工流程直接與機(jī)器和設(shè)備銜接減少錯(cuò)誤減少不增值活動(dòng)與流程的集成嵌入質(zhì)量流程確保法規(guī)符合性〔召回，GMP等等〕消除紙面任務(wù)多級(jí)跟蹤FlexNet功能架構(gòu)CostMetricPanel成本指標(biāo)體系Six-SigmaMetricPanel6西格瑪指標(biāo)體系LeanMetricPanel精益指標(biāo)體系ProductionProcessPack生產(chǎn)QualityProcessPack質(zhì)量MaintenanceProcessPack維護(hù)MaterialProcessPack材料ReceivingProcessPack接收FulfillmentProcessPack定單執(zhí)行LaborProcessPack人工/工時(shí)ProcessExecution–PlantsandWarehouses工廠和物流執(zhí)行流程WorkflowManager,MachineIntegrator,XMLManager工作流，設(shè)備集成，XML管理ProcessConfiguration–CenterofOperationalExcellence流程配置---卓越運(yùn)作中心ProcessBuilder,ProcessDataConnector流程創(chuàng)建，流程數(shù)據(jù)采集FlexNetPortal門戶FlexNet流程配置平臺(tái)CostMetricPanelSix-SigmaMetricPanelLeanMetricPanelProductionProcessPackQualityProcessPackMaintenanceProcessPackMaterialProcessPackReceivingProcessPackFulfillmentProcessPackLaborProcessPackProcessExecution–PlantsandWarehousesWorkflowManager,MachineIntegrator,XMLManagerProcessConfiguration–CenterofOperationalExcellence流程配置---卓越運(yùn)作中心ProcessBuilder,ProcessDataConnector流程創(chuàng)建，流程數(shù)據(jù)采集流程編輯和部署FlexNetPortalProcessBuilderOverview:OperationFlexNet實(shí)時(shí)、事件驅(qū)動(dòng)的執(zhí)行流程包CostMetricPanelSix-SigmaMetricPanelLeanMetricPanelProductionProcessPackQualityProcessPackMaintenanceProcessPackMaterialProcessPackReceivingProcessPackFulfillmentProcessPackLaborProcessPackProcessExecution–PlantsandWarehousesWorkflowManager,MachineIntegrator,XMLManagerProcessConfiguration–CenterofOperationalExcellenceProcessBuilder,ProcessDataConnector執(zhí)行流程包FlexNetPortal端到端的流程功能包人工/工時(shí)流程包定單執(zhí)行流程包收貨流程包物料流程包維護(hù)流程包質(zhì)量流程包消費(fèi)流程包ProcessPackSolutionMap生產(chǎn)維護(hù)質(zhì)量收貨材料定單執(zhí)行人工離散制造故障檢修易損庫(kù)存復(fù)測(cè)供應(yīng)商發(fā)貨儲(chǔ)存申請(qǐng)客戶定單執(zhí)行考勤自助服務(wù)流程制造預(yù)防性維護(hù)進(jìn)貨檢驗(yàn)供應(yīng)商看板材料轉(zhuǎn)移管理定單執(zhí)行排程人工自助服務(wù)重復(fù)混流制造預(yù)測(cè)性維護(hù)出貨檢驗(yàn)供應(yīng)商采購(gòu)材料上架管理對(duì)外發(fā)貨考勤與人工監(jiān)督排序混流制造校驗(yàn)測(cè)試穩(wěn)定性試驗(yàn)資源申請(qǐng)材料揀選管理倉(cāng)庫(kù)補(bǔ)貨考勤與人工報(bào)告重復(fù)批量制造服務(wù)和修理預(yù)防和控制措施ASN收貨發(fā)料按單裝配召回活動(dòng)管理采購(gòu)定單接收材料反沖按單設(shè)計(jì)對(duì)內(nèi)發(fā)運(yùn)重新分派材料外包產(chǎn)品接收庫(kù)存掛起和釋放合同制造客戶退貨物料重新包裝項(xiàng)目制造空容器接收產(chǎn)品分拆材料退庫(kù)材料處置內(nèi)部看板周期盤點(diǎn)實(shí)地盤點(diǎn)FlexNet實(shí)時(shí)績(jī)效管理板CostMetricPanelSix-SigmaMetricPanelLeanMetricPanelProductionProcessPackQualityProcessPackMaintenanceProcessPackMaterialProcessPackReceivingProcessPackFulfillmentProcessPackLaborProcessPackProcessExecution–PlantsandWarehousesWorkflowManager,MachineIntegrator,XMLManagerProcessConfiguration–CenterofOperationalExcellenceProcessBuilder,ProcessDataConnector績(jī)效管理板FlexNetPortal實(shí)時(shí)的統(tǒng)計(jì)圖表樣例FlexNet門戶CostMetricPanelSix-SigmaMetricPanelLeanMetricPanelProductionProcessPackQualityProcessPackMaintenanceProcessPackMaterialProcessPackReceivingProcessPackFulfillmentProcessPackLaborProcessPackProcessExecution–PlantsandWarehousesWorkflowManager,MachineIntegrator,XMLManagerProcessConfiguration–CenterofOperationalExcellenceProcessBuilder,ProcessDataConnector門戶FlexNetPortal不同角色運(yùn)用者經(jīng)過(guò)門戶進(jìn)入不同的功能協(xié)助客戶實(shí)現(xiàn)杰出運(yùn)作D定義I改善同意生效部署執(zhí)行C控制執(zhí)行C控制執(zhí)行C控制工廠倉(cāng)庫(kù)供應(yīng)商M丈量A分析FlexNet的集成運(yùn)用RFScannerPDA杰出運(yùn)作中心CenterofOperationalExcellence績(jī)效目的任務(wù)臺(tái)MetricPanelsLean,SixSigma,CostEquipmentRFIDProcess分派義務(wù)過(guò)程控制資源支持執(zhí)行監(jiān)控可見(jiàn)性Equipment流程改良例外處置部署議題1Apriso公司和產(chǎn)品FlexNet汽車行業(yè)運(yùn)用23FlexNet運(yùn)用特點(diǎn)FlexNet運(yùn)用關(guān)鍵概念Bottom-out關(guān)注執(zhí)行Global全球架構(gòu)多言語(yǔ)多媒體多時(shí)區(qū)事件驅(qū)動(dòng)實(shí)時(shí)任務(wù)流預(yù)警和報(bào)警ＪＩＴ(Just-In-Time)?JIS(Just-In-Sequence)JIC〔Just-In-Case〕拉動(dòng)方式LeadingＫＰＩProcessstandardizationTotaloptimizationGlobalroll-outReal-TimeLeanEnterpriseIntegration集成QAProductionLogisticsMaintenance上層方案系統(tǒng)底層消費(fèi)管控終端安裝ERPSCPPLMCRMAutomaticWHPLCOPCSCADARFID〔ICtag〕PDARFTerminal多工廠/多消費(fèi)線外包/協(xié)作同伴流程同步同步KPI,真實(shí)數(shù)據(jù)共享Collaboration協(xié)同運(yùn)用精益企業(yè)全球化的多工廠協(xié)同中國(guó)工廠南美工廠北美工廠歐洲工廠物流中心運(yùn)作中心集中管理監(jiān)控KPI、精益、6希格瑪、繼續(xù)改良FlexNetERPSCMPLMCRMXMLInternetIntranet全球化的多工廠協(xié)同對(duì)SAP模塊的支持曾經(jīng)經(jīng)過(guò)認(rèn)證CA-ADCAdvancedDataCollection高級(jí)數(shù)據(jù)采集CA-XMLXMLCommunicationXML通訊CA-EDISales&PurchaseOrderIntegration銷售/采購(gòu)訂單集成MM-MOBRadioFrequencyDataCollectionRF數(shù)據(jù)采集WM-LSRWarehouseControlSystems倉(cāng)庫(kù)管理系統(tǒng)PP-PDCPlantDataCollection車間數(shù)據(jù)采集PP-PDCCC2PlantDataCollectionCC2車間數(shù)據(jù)采集PP-PDCCC1Time&AttendanceCC1車間數(shù)據(jù)采集PM-PCSPlantMaintenanceProcessControl車間維護(hù)管理QM-IDIQualityInspectionProcessing質(zhì)量檢查過(guò)程管理FlexNet集成運(yùn)用方案ERP?SCP以汽車零部件供應(yīng)商為例：ReceivingArea接納區(qū)StorageLocation存放地PickingArea分揀區(qū)WIPAssemblyline半廢品裝配線FGAssemblyline廢品裝配線QAArea質(zhì)檢區(qū)ShipPoint裝載點(diǎn)Execution供應(yīng)商按照才干確定需求方案長(zhǎng)期預(yù)測(cè)沒(méi)有BOM數(shù)據(jù)掃描Real-timeactual打印請(qǐng)單優(yōu)化分揀看板補(bǔ)貨任務(wù)指令分派抽樣及測(cè)試結(jié)果記錄發(fā)運(yùn)標(biāo)簽,載貨賬單BOL工單分揀作業(yè)指點(diǎn)書(shū)實(shí)時(shí)交付指令周發(fā)運(yùn)方案發(fā)運(yùn)次序闡明召回OEM實(shí)時(shí)存貨分派(基于BOM)ASN任務(wù)指令分派FlexNet執(zhí)行過(guò)程組織和人員產(chǎn)品多級(jí)跟蹤得到廣泛運(yùn)用供應(yīng)商執(zhí)行部門人員客戶接納檢查備料裝配測(cè)試包裝抽檢發(fā)運(yùn)…物料半廢品廢品商品召回管理緣由分析質(zhì)量追溯/索賠責(zé)任追溯客戶效力消費(fèi)線任務(wù)中心單元設(shè)備檢測(cè)設(shè)備運(yùn)輸設(shè)備廠房設(shè)備多級(jí)跟蹤TimeResourcesEquipmentMaterialsReducescostofrecallsProvidesaccuratecostofproductionCompletegenealogy時(shí)間資源設(shè)備資料降低召回本錢提供準(zhǔn)確的消費(fèi)過(guò)程本錢信息多級(jí)跟蹤功能記錄制造歷史工人、主管和經(jīng)理可以實(shí)時(shí)查看設(shè)備、過(guò)程控制數(shù)據(jù)等消費(fèi)過(guò)程信息，查看某個(gè)特定批號(hào)或者序列號(hào)的產(chǎn)品及其父/子系產(chǎn)品與FlexNetPQM建立關(guān)聯(lián)多級(jí)跟蹤從供應(yīng)鏈擴(kuò)展到制造執(zhí)行環(huán)節(jié)，出現(xiàn)艱苦問(wèn)題時(shí)返查序列號(hào)和批號(hào)，從流程、工單、供應(yīng)商或其他方面查找根本緣由采集設(shè)備和過(guò)程控制數(shù)據(jù)與AprisoMachineIntegrator集成，監(jiān)控設(shè)備形狀統(tǒng)計(jì)結(jié)果，監(jiān)控設(shè)備產(chǎn)生的過(guò)程特性數(shù)據(jù)父/子產(chǎn)品跟蹤父子序列號(hào)實(shí)現(xiàn)邏輯關(guān)聯(lián)，記錄一切批號(hào)的產(chǎn)品或組件在消費(fèi)過(guò)程的運(yùn)用情況；或者反過(guò)來(lái)，跟蹤批號(hào)控制的零件。序列號(hào)和批號(hào)歷史紀(jì)錄保管一切批號(hào)和序列號(hào)控制的歷史記錄供以后查詢，可以準(zhǔn)確到某個(gè)批號(hào)、序列號(hào)、答應(yīng)證、集裝箱、托盤、或者用戶定義的其他工程方便、開(kāi)放的查詢和報(bào)告按照預(yù)先設(shè)定的數(shù)據(jù)模型運(yùn)用跟蹤數(shù)據(jù)，用戶可以方便地定義、查詢和報(bào)告，但要按照系統(tǒng)設(shè)定嚴(yán)密規(guī)那么進(jìn)展數(shù)據(jù)運(yùn)用授權(quán)。訪問(wèn)界面友好由于產(chǎn)品多級(jí)跟蹤功能曾經(jīng)嵌入FlexNet門戶，經(jīng)過(guò)簡(jiǎn)單界面引導(dǎo)用戶創(chuàng)建流程、進(jìn)展產(chǎn)品的多級(jí)跟蹤根據(jù)需求生成批號(hào)和序列號(hào)按照設(shè)定的規(guī)那么在需求時(shí)自動(dòng)產(chǎn)生并打印序列號(hào)、批號(hào)，不用在車間分發(fā)預(yù)先印制的條碼標(biāo)簽完美的可追溯性得到完好的消費(fèi)力是記錄，包括產(chǎn)品構(gòu)成、作業(yè)過(guò)程、任務(wù)員工等等，可以完全追溯到整個(gè)裝配過(guò)程中的全部零件、部件需求拉動(dòng)系統(tǒng)〔叫料/看板〕生產(chǎn)線中轉(zhuǎn)庫(kù)立體庫(kù)供應(yīng)商B開(kāi)場(chǎng)消費(fèi)時(shí)按照排序方案?jìng)淞涎膊?輸入拉料指令按照指令送料觸發(fā):補(bǔ)足戰(zhàn)略緩沖觸發(fā):補(bǔ)足戰(zhàn)略緩沖按觸發(fā)信號(hào)送料按觸發(fā)信號(hào)送貨物流信息流最新的進(jìn)展——JustInSequence運(yùn)用于汽車行業(yè)

Theessenceofautomotivesequencingisthatsuppliersnotonlydeliverpartstothemanufacturersjust-in-time,butalsointheproperbuildsequenceasrequestedbythecustomers.Source:Interviewsandpresentationsfromsoftwarecompanies,industrypersonnelandtheAIAG.FlexNet運(yùn)用系統(tǒng)f(x)流程配置器功能解釋器XML管理器設(shè)備集成Cockpit任務(wù)流績(jī)效管理板XMLXML駕駛艙門戶流程數(shù)據(jù)銜接/復(fù)制AuthorExecuteEnginesMONITOR警報(bào)流程包報(bào)表管理員打印管理器編輯執(zhí)行引擎監(jiān)控典型運(yùn)用架構(gòu)FlexNetFacility1FlexNetFacility1FlexNetFacility1FlexNetFacility1FlexNetFacility1FlexNetFacility1EDI/接口InterfacebrokerPartner1協(xié)作同伴ERPFlexNetProcessPacksFacility1FlexNetCOEEDIorders/Schedules訂單/工單及排程Schedules排程Orders工單OrdersandconfirmationInternet訂單/工單下達(dá)及確認(rèn)Confirmation確認(rèn)Confirmation確認(rèn)Confirmation確認(rèn)consolidatedIndicators規(guī)范KPIsMasterdataandconfiguration主數(shù)據(jù)和流程配置議題1Apriso公司和產(chǎn)品FlexNet汽車行業(yè)運(yùn)用23FlexNet運(yùn)用特點(diǎn)復(fù)雜多變的商業(yè)環(huán)境帶來(lái)更大的挑戰(zhàn)IncreasingCustomerExpectations顧客期望提高RegulatoryCompliance法規(guī)約束CostContainment本錢制約GlobalPlayingField全球化LeanManufacturing精益制造RapidlyChangingMarketConditions市場(chǎng)迅速變化RapidlyevolvingTechnology技術(shù)快速開(kāi)展DownEconomy經(jīng)濟(jì)衰退SixSigmaQuality6σ質(zhì)量管理不同行業(yè)的業(yè)務(wù)驅(qū)動(dòng)力離散制造電子反復(fù)消費(fèi)流程制造食品醫(yī)藥能源造紙汽車市場(chǎng)劃分業(yè)務(wù)驅(qū)動(dòng)力產(chǎn)品控制產(chǎn)量/質(zhì)量排程/利用率配方能源/效率/平安/環(huán)境精益精益/供應(yīng)鏈ISO-9000,精益制造外包責(zé)任責(zé)任外包Source:AMRResearch需求變化/矯捷汽車與汽車零部件行業(yè)部分客戶…世界上最大的汽車制造商GeneralMotorsGM選擇Apriso交換全球舊系統(tǒng)，同時(shí)保證工廠和倉(cāng)庫(kù)的延續(xù)運(yùn)作，新系統(tǒng)成為其全球主張權(quán)益和召回的新的質(zhì)量斷定規(guī)范，Apriso系統(tǒng)運(yùn)用于GM在美國(guó)、墨西哥、加拿大的14個(gè)廠，跟蹤消費(fèi)過(guò)程，識(shí)別并隔離可疑產(chǎn)品，跟蹤托盤上物品在倉(cāng)庫(kù)內(nèi)的挪動(dòng)，管理廢品的揀選和發(fā)運(yùn)14套Apriso產(chǎn)品顯著降低了GE質(zhì)量本錢，在產(chǎn)品分開(kāi)工廠前鑒別并隔離產(chǎn)品；假設(shè)曾經(jīng)發(fā)運(yùn)，那么跟蹤修繕或者召回其它效益：產(chǎn)品、消費(fèi)過(guò)程、受控物料做到真實(shí)情況的實(shí)時(shí)可見(jiàn)更有效的控制庫(kù)存改善物料spills、campaigns的管理Volkswagen為了提高效率改善客戶效力，VW選用了Apriso的FlexNet，協(xié)助Mexico的3個(gè)工廠的倉(cāng)庫(kù)管理更加順暢新系統(tǒng)與SAP系統(tǒng)集成，采用RF技術(shù)，自動(dòng)條碼技術(shù)，實(shí)現(xiàn)規(guī)范化的追溯功能、實(shí)時(shí)可見(jiàn)性、訂單和存貨跟蹤，等等效益：提高客戶稱心度提高效率存貨準(zhǔn)確度提高改善物料追溯性提高物料利用率…歐洲最大的汽車制造上，世界最大的運(yùn)輸工具制造商之一Honeywell汽車行業(yè)召回政策越來(lái)越嚴(yán)厲，Honeywell必需在工廠一級(jí)實(shí)現(xiàn)可追溯。有些要求SAP系統(tǒng)很難滿足他們選擇FlexNet實(shí)現(xiàn)完好的MES，實(shí)時(shí)數(shù)據(jù)采集〔包括設(shè)備接口〕，全球8個(gè)工廠的流程規(guī)范化效益：工廠級(jí)的實(shí)時(shí)信息