線束 全工序FMEA 80剝外被

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潛在的失效模式及后果分析(過程FMEA),,,,,,,,,,,,,,,,,,

,,,,,,,,,FMEA編號:L,,,,,,,,,

客戶:,,,,,,過程責(zé)任部門:工程、品保、生產(chǎn)、管制部,,,頁碼:,,,,,,,,,

產(chǎn)品卡號:共享,,,,,,關(guān)鍵日期:2022.02.02,,,編制:XXX日期(編制):2022.02.02,,,,,,,,,

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,"潛在的失效

模式",潛在的失效后果,"嚴(yán)重度數(shù)

(S)",級別,潛在的失效起因/機(jī)理,"頻度數(shù)

(O)",現(xiàn)行過程控制預(yù)防,現(xiàn)行過程控制探測,,探測數(shù)(D),RPN,建議措施,責(zé)任及目標(biāo)完成日期,措施結(jié)果,,,,

,,,,,,,,,,,,,,"采取的

措施

",S,O,D,RPN

"80

剝外被",剝外被尺寸過短,影響后續(xù)加工,3,,參數(shù)設(shè)置錯誤,2,"專人調(diào)機(jī),首件確認(rèn)ok后方可生產(chǎn)","1.首件檢驗.

2.IPQC3PCS/4H抽檢",,5,30,NONE,,,,,,

,,,,,量測儀器不良.,2,品保依CP-016CA?儀器校正程序?校驗量測儀器,"1.首件檢驗.

2.IPQC3PCS/4H抽檢",,5,30,NONE,,,,,,

,,,,,機(jī)器設(shè)備不良.,2,使用CR-011FA設(shè)備/設(shè)施每日保養(yǎng)紀(jì)錄表對機(jī)器設(shè)備進(jìn)行點(diǎn)檢,"1.首件檢驗.

2.IPQC3PCS/4H抽檢",,5,30,NONE,,,,,,

,剝外被尺寸過長,影響客戶使用,,,參數(shù)設(shè)置錯誤,2,"專人調(diào)機(jī),首件確認(rèn)ok后方可生產(chǎn)","1.首件檢驗.

2.IPQC3PCS/4H抽檢",,5,0,NONE,,,,,,

,,,,,量測儀器不良.,2,品保依CP-016CA?儀器校正程序?校驗量測儀器,"1.首件檢驗.

2.IPQC3PCS/4H抽檢",,5,0,NONE,,,,,,

,,,,,機(jī)器設(shè)備不良.,2,使用CR-011FA設(shè)備/設(shè)施每日保養(yǎng)紀(jì)錄表對機(jī)器設(shè)備進(jìn)行點(diǎn)檢,"1.首件檢驗.

2.IPQC3PCS/4H抽檢",,5,0,NONE,,,,,,

,外被未剝離,影響后續(xù)加工,3,,機(jī)器未調(diào)好,2,"專人調(diào)機(jī),首件確認(rèn)ok后方可生產(chǎn)","1.首件檢驗

2.IPQC3PCS/4H.

3.作業(yè)員100%檢驗",,5,30,NONE,,,,,,

,,,,,氣壓過小,2,"1.CR-011FA設(shè)備/設(shè)施每日保養(yǎng)紀(jì)錄表規(guī)定氣壓值

2.使用氣壓表穩(wěn)定氣壓.","1.作業(yè)員100%點(diǎn)檢

2.IPQC3PCS/4H抽檢",,7,42,NONE,,,,,,

,,,,,刀模用錯,2,在刀模上標(biāo)明刀模規(guī)格.,"1.首件檢驗.

2.IPQC3PCS/4H抽檢",,5,30,NONE,,,,,,

,,,,,刀模磨損,2,刀模每4~5萬次復(fù)檢.,QE每4~5萬次檢驗一次刀模.,,7,42,NONE,,,,,,

,外被夾傷,影響外觀,4,,機(jī)器未調(diào)好,2,"專人調(diào)機(jī),首件確認(rèn)ok后方可生產(chǎn)","1.首件檢驗

2.IPQC3PCS/4H.

3.作業(yè)員100%檢驗",,5,40,NONE,,,,,,

,,,,,氣壓過大,2,"1.CR-011FA設(shè)備/設(shè)施每日保養(yǎng)紀(jì)錄表規(guī)定氣壓值

2.使用氣壓表穩(wěn)定氣壓.","1.作業(yè)員100%點(diǎn)檢

2.IPQC3PCS/4H抽檢",,7,56,NONE,,,,,,

,,,,,刀模用錯,2,在刀模上標(biāo)明刀模規(guī)格.,"1.首件檢驗.

2.IPQC3PCS/4H抽檢",,5,40,NONE,,,,,,

,,,,,刀模磨損,2,刀模每4~5萬次復(fù)檢.,4~5每4~5萬次檢驗一次刀模.,,7,56,NONE,,,,,,

,剝傷編織,影響客戶使用,6,,機(jī)器未調(diào)好,2,"專人調(diào)機(jī),首件確認(rèn)ok后方可生產(chǎn)","1.首件檢驗

2.IPQC3PCS/4H.

3.作業(yè)員100%檢驗",,5,60,NONE,,,,,,

,,,,,氣壓過大,2,"1.CR-011FA設(shè)備/設(shè)施每日保養(yǎng)紀(jì)錄表規(guī)定氣壓值

2.使用氣壓表穩(wěn)定氣壓.","1.作業(yè)員100%點(diǎn)檢

2.IPQC3PCS/4H抽檢",,7,84,NONE,,,,,,

,,,,,刀模用錯,2,在刀模上標(biāo)明刀模規(guī)格.,"1.首件檢驗.

2.IPQC3PCS/4H抽檢",,5,60,NONE,,,,,,

,,,,,刀模磨損,2,刀模每4~5萬次復(fù)檢.,QE每4~5萬次檢驗一次刀模.,,7,84,NONE,,,,,,

,剝傷芯線,影響客戶使用,6,,機(jī)器未調(diào)好,2,"專人調(diào)機(jī),首件確認(rèn)ok后方可生產(chǎn)","1.首件檢驗

2.IPQC3PCS/4H.

3.作業(yè)員100%檢驗",,5,40,NONE,,,,,,

,,,,,氣壓過大,2,"1.CR-011FA設(shè)備/設(shè)施每日保養(yǎng)紀(jì)錄表規(guī)定氣壓值

2.使用氣壓表穩(wěn)定氣壓.","1.作業(yè)員100%點(diǎn)檢

2.IPQC3PCS/4H抽檢",,7,84,NONE,,,,,,

,,,,,刀模用錯,2,在刀模上標(biāo)明刀模規(guī)格.,"1.首件檢驗.

2.IPQC3PCS/4H抽檢",,5,60,NONE,,,,,,

,,,,,刀模磨損,2,刀模每4~5萬次復(fù)檢.,QE每4~5萬次檢驗一次刀模.,,7,84,NONE,,,,,,

,切口不平整,影響后續(xù)加工,3,,機(jī)器未調(diào)好,3,"專人調(diào)