PFMEA(中英文標準模板)

,潛在失效模式及后果分析PROCESSPOTENIALFAILUREMODEANDEFFECTSANALYSIS,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,Page頁碼:1of3,,,,FMEANumber編號：HD/JS-COP2-BD010,,,,

"PartNumber型號:PHUBCAP,GREASENON-VENTED端蓋（E32629-1，E32629-3)",,,,,,,DesignorProcessResponsibility設計或過程責任：HendricksonProductDevelopmentGroup瀚瑞森產品開發(fā)小組,,,,,Preparedby編制：聶建欽,,,,Telephone#電話,,,,

ModelYear(s)/Vehicle(s)車型年/車輛類:Trailer拖車,,,,,,,KeyDate關鍵日期：2015.01.18,,,,,OriginalFMEADate編制日期：2015.01.16,,,,FMEARevisionDate/Level修訂日期/級別：2015.08.17,,,,,

CoreTeam核心小組：聶建欽，彭亮，李慶平，劉客，張守東，張棟，苗秀寶、王樹龍,,,,,,,,,,,,,,,,,,,,,

過程步驟ProcessSetp,功能Function,要求Requirements,,,潛在的失效模式PotentialFailureMode,潛在的失效后果PotentialEffect(s)ofFailure,嚴重度,級別,潛在的失效原因/機理PotentialCause(s)/Mechanism(s)ofFailure,頻度數(shù),現(xiàn)行過程預防控制CurrentProcessControlsPrevention,現(xiàn)行過程檢測控制CurrentProcessControlsDetection,探測度,風險優(yōu)先指數(shù),建議措施RecommendedAction,責任及目標完成日期Responsibility&TargetCompletionDate,措施結果ActionResults,,,,

,,序號ID,產品Product,過程Process,,,Sev,Class,,Occ,,,Det,RPN,,,采取的措施及有效日期ActionsTaken&EffectiveDate,嚴重度,頻度數(shù),探測度,風險優(yōu)先指數(shù)

,,,,,,,,,,,,,,,,,,Sev,Occ,Det,RPN

10,原材料入廠檢驗ReceivingRawmaterialandInspection,1,尺寸Size,,鋼板尺寸超差Steeldimensionoutofspec,浪費成本或無法加工Wastecostsorcan'tbemachined,7,,供應商生產尺寸超差Supplier'sdimensionoutofspec,2,供應商提供材質證書Supplierprovidematerialcertification,來料檢驗Incominginspection,3,42,N/A,,,,,,

,,2,化學成分Chemicalelement,,化學成分不符合要求ChemicalelementNG,產品報廢ProductScrap,8,

,進料缺陷Incomingdefect,2,材質證明100%/批Materialcertification100%/LOT,,6,96,N/A,,,,,,

,,3,力學性能Mechanicalproperties,,力學性能不符合要求MechanicalpropertiesNG,,8,

,,2,,,6,96,N/A,,,,,,

,,4,,存放Storage,"產品變質（例如生銹，變色等）Deterioration（Suchasrust,discoloration,etc)",產品表面缺陷或功能失效Productsurfacedentorperformancefailure,7,,儲存周期過長overstoreperiod,1,倉庫管理規(guī)定Warehousemanagementregulations,"儲存周期超過半年需再復驗

rechecktheproductwhichstoredoverhalfyear",7,49,N/A,,,,,,

20,剪板機下料ShearsCutting,1,尺寸Size,,尺寸275超差Size275rejected,浪費成本或無法加工Wastecostsorcan'tbemachined,7,,剪板機參數(shù)設置有誤，擋料板松動ShearsparameterissetincorrectlyorThestrikerplateloose,2,作業(yè)前驗證剪板機參數(shù)Shearsparametervalidationbeforethejob,"操作人員自檢，QC首件檢驗&巡檢Operatorself-inspection,QCFirstarticleinspectionandprocessinspection

",3,42,N/A,,,,,,

,,2,毛刺Burr,,條料表面有毛刺Burrstripsurface,影響落料模使用壽命Affectingthelifeofblankingdie,5,,"剪板機間隙有誤，剪板機刀磨損Shearsgapisincorrect,Cuttingtoolwear",3,"下料工藝卡片，驗證刀具Cuttingprocesscard,verificationcuttingtool",,4,60,N/A,,,,,,

30,沖壓落料Punch,1,尺寸Size,,尺寸φ265±0.5超差Sizeφ265±0.5rejected,影響產品拉深成形Affectproductdeepdrawing,6,,"模具制做錯誤Blankingdiemakingmistakes

",2,依《模具維護保養(yǎng)制度》對落料模進行維護及更換Accordingto《Diemaintenancesystem》forblankingdieformaintenanceandreplacement,"操作人員自檢，QC首件檢驗&巡檢Operatorself-inspection,QCFirstarticleinspectionandprocessinspection

",3,36,N/A,,,,,,

,,2,毛刺Burr,,產品表面有毛刺Burrproductsurface,加快拉深模磨損Acceleratedrawingdiewear,5,,"落料模磨損，間隙增大Blankingdiewear,thegapincreases",3,,,4,60,N/A,,,,,,

40,沖壓拉深成形Deepdrawing,1,,壓力Pressure,油壓機壓力不對Hydraulicmachinepressurewrong,產品起皺或拉裂Productwrinkleorcrack,7,

,油壓機壓力設置錯誤Hydraulicmachinepressuresettingerror,3,沖壓工藝卡片，驗證壓力參數(shù)Stampingprocesscard，Verifypressureparameters,作業(yè)前操作人員自檢Operatorself-inspectionbeforeoperational,4,84,N/A,,,,,,

,潛在失效模式及后果分析PROCESSPOTENIALFAILUREMODEANDEFFECTSANALYSIS,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,Page頁碼:2of3,,,,FMEANumber編號：HD/JS-COP2-BD010,,,,

"PartNumber型號:PHUBCAP,GREASENON-VENTED端蓋（E32629-1，E32629-3)",,,,,,,DesignorProcessResponsibility設計或過程責任：HendricksonProductDevelopmentGroup瀚瑞森產品開發(fā)小組,,,,,Preparedby編制：聶建欽,,,,Telephone#電話,,,,

ModelYear(s)/Vehicle(s)車型年/車輛類:Trailer拖車,,,,,,,KeyDate關鍵日期：2015.01.18,,,,,OriginalFMEADate編制日期：2015.01.16,,,,FMEARevisionDate/Level修訂日期/級別：2015.08.17,,,,,

CoreTeam核心小組：聶建欽，彭亮，李慶平，劉客，張守東，張棟，苗秀寶、王樹龍,,,,,,,,,,,,,,,,,,,,,

過程步驟ProcessSetp,功能Function,要求Requirements,,,潛在的失效模式PotentialFailureMode,潛在的失效后果PotentialEffect(s)ofFailure,嚴重度,級別,潛在的失效原因/機理PotentialCause(s)/Mechanism(s)ofFailure,頻度數(shù),現(xiàn)行過程預防控制CurrentProcessControlsPrevention,現(xiàn)行過程檢測控制CurrentProcessControlsDetection,探測度,風險優(yōu)先指數(shù),建議措施RecommendedAction,責任及目標完成日期Responsibility&TargetCompletionDate,措施結果ActionResults,,,,

,,序號ID,產品Product,過程Process,,,Sev,Class,,Occ,,,Det,RPN,,,采取的措施及有效日期ActionsTaken&EffectiveDate,嚴重度,頻度數(shù),探測度,風險優(yōu)先指數(shù)

,,,,,,,,,,,,,,,,,,Sev,Occ,Det,RPN

50,整形Shaping,1,,壓力Pressure,油壓機壓力不對Hydraulicmachinepressurewrong,產品起皺或拉裂Productwrinkleorcrack,7,

,油壓機壓力設置錯誤Hydraulicmachinepressuresettingerror,3,沖壓工藝卡片，驗證壓力參數(shù)Stampingprocesscard，Verifypressureparameters,作業(yè)前操作人員自檢Operatorself-inspectionbeforeoperational,4,84,N/A,,,,,,

,,2,尺寸Size,,尺寸47±1超差Size47±1rejected,導致產品與軸端裝配干涉Causetheproducttoshaftassemblyinterference,8,

,"模具零件制做有誤，產品拉深不到位Diepartsmakingamistake,theproductdrawingnotinplace",3,操作前依《沖壓工藝卡片》驗證模具Beforeoperatingaccordingtothe《stampingprocesscard》testdie,"操作人員自檢，QC首件檢驗&巡檢Operatorself-inspection,QCFirstarticleinspectionandprocessinspection",3,72,N/A,,,,,,

60,沖壓切邊沖孔TrimmingandPunching,1,尺寸Size,,尺寸φ214±0.5超差Sizeφ214±0.5rejected,導致后序翻邊尺寸超差Leadingtosubsequentflangingsizerejected,7,,模具制做錯誤Diemakingmistakes,2,依《模具維護保養(yǎng)制度》對切邊沖孔模進行維護及更換Accordingto《Diemaintenancesystem》forTrimmingandPunchingdieformaintenanceandreplacement,"操作人員自檢，QC首件檢驗&巡檢Operatorself-inspection,QCFirstarticleinspectionandprocessinspection",3,42,N/A,,,,,,

,,2,位置度Locationdegree,,"6×φ8.7孔相對A，B基準位置度超差6×φ8.7relativetoA,Breferencelocationdegreerejected",產品與輪轂無法裝配Productscannotbefittedwithwheels,8,

,"模具定位磨損，位置偏移Diepositioningwear,positionoffset",2,,,6,96,N/A,,,,,,

70,沖壓翻邊成形Flanging,1,平面度Flatness,,底面平面度超差Bottomsurfaceflatnessrejected,"產品與輪轂有間隙，漏油，產品功能失效Thereisagapbetweentheproductsandwheels,oilspills,productfunctionfailure",8,

,產品翻邊成形不到位Productflangingnotinplace,3,依《沖壓工藝卡片》操作Accordingtothe《stampingprocesscard》operation,"操作人員自檢，QC首件檢驗&巡檢Operatorself-inspection,QCFirstarticleinspectionandprocessinspection",4,96,N/A,,,,,,

80,沖壓壓字Pressurelogo,1,尺寸Size,,尺寸1±0.25超差Size1±0.25rejected,產品標識不清晰Logoisnotclear,6,,模具磨損Diewear,3,依《模具維護保養(yǎng)制度》對模具進行維護及更換Accordingto《Diemaintenancesystem》fordieformaintenanceandreplacement,"操作人員自檢，QC首件檢驗&巡檢Operatorself-inspection,QCFirstarticleinspectionandprocessinspection",3,54,N/A,,,,,,

90,外協(xié)鍍鋅Outsourcinggalvanized,1,外觀Appearance,,產品表面有污物Productsurfacedirt,影響產品噴塑Affectproductspray,6,,產品包裝防護不當Productpackagingprotectioninappropriate,4,供應商按《包裝規(guī)范》對產品進行防護Supplierby《packagingstandard》forproductprotection,來料全檢，目測Incomingfullinspection，Visual,3,72,N/A,,,,,,

,潛在失效模式及后果分析PROCESSPOTENIALFAILUREMODEANDEFFECTSANALYSIS,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,Page頁碼:3of3,,,,FMEANumber編號：HD/JS-COP2-BD010,,,,

"PartNumber型號:PHUBCAP,GREASENON-VENTED端蓋（E32629-1，E32629-3)",,,,,,,DesignorProcessResponsibility設計或過程責任：HendricksonProductDevelopmentGroup瀚瑞森產品開發(fā)小組,,,,,Preparedby編制：聶建欽,,,,Telephone#電話,,,,

ModelYear(s)/Vehicle(s)車型年/車輛類:Trailer拖車,,,,,,,KeyDate關鍵日期：2015.01.18,,,,,OriginalFMEADate編制日期：2015.01.16,,,,FMEARevisionDate/Level修訂日期/級別：2015.08.17,,,,,

CoreTeam核心小組：聶建欽，彭亮，李慶平，劉客，張守東，張棟，苗秀寶、王樹龍,,,,,,,,,,,,,,,,,,,,,

過程步驟ProcessSetp,功能Function,要求Requirements,,,潛在的失效模式PotentialFailureMode,潛在的失效后果PotentialEffect(s)ofFailure,嚴重度,級別,潛在的失效原因/機理PotentialCause(s)/Mechanism(s)ofFailure,頻度數(shù),現(xiàn)行過程預防控制CurrentProcessControlsPrevention,現(xiàn)行過程檢測控制CurrentProcessControlsDetection,探測度,風險優(yōu)先指數(shù),建議措施RecommendedAction,責任及目標完成日期Responsibility&TargetCompletionDate,措施結果ActionResults,,,,

,,序號ID,產品Product,過程Process,,,Sev,Class,,Occ,,,Det,RPN,,,采取的措施及有效日期ActionsTaken&EffectiveDate,嚴重度,頻度數(shù),探測度,風險優(yōu)先指數(shù)

,,,,,,,,,,,,,,,,,,Sev,Occ,Det,RPN

100,噴塑Spray,1,外觀Appearance,,漏噴Leakagejet,產品生銹，使用壽命縮短Rustandshortenlife,8,,操作工操作失誤Operatortooperatorerror,3,培訓操作工按《噴涂工藝卡片》操作TrainingoperativesPress《SprayProcessCard》operation,"包裝前全檢，目測Fullinspectionbeforepacking,Visual",4,96,N/A,,,,,,

110,外協(xié)絲印OutsourcingScreen,1,外觀Appearance,,絲印不全Screenincomplete,影響產品外觀Impactofproductappearance,5,,供應商操作失誤Supplierofoperationalerrors,3,供應商調整絲印工藝Supplieradjustscreenprintingprocess,來料全檢，目測Incomingfullinspection，Visual,3,45,N/A,,,,,,

120,抽檢并包裝Samplinginspectionandpackaging,1,關鍵尺寸Criticalsize,,誤判Mis-judgement,客戶索賠并退貨Customerclaimsandreturns,8,,檢驗人員能力不足Inspectorinefficient,3,對檢驗人員培訓Trainingforinspectors,員工培訓計劃Employeetrainingplan,3,72,N/A,,,