PFMEA(中英文標準模板)_第1頁
PFMEA(中英文標準模板)_第2頁
PFMEA(中英文標準模板)_第3頁
全文預覽已結束

下載本文檔

版權說明:本文檔由用戶提供并上傳,收益歸屬內容提供方,若內容存在侵權,請進行舉報或認領

文檔簡介

,潛在失效模式及后果分析PROCESSPOTENIALFAILUREMODEANDEFFECTSANALYSIS,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,Page頁碼:1of3,,,,FMEANumber編號:HD/JS-COP2-BD010,,,,

"PartNumber型號:PHUBCAP,GREASENON-VENTED端蓋(E32629-1,E32629-3)",,,,,,,DesignorProcessResponsibility設計或過程責任:HendricksonProductDevelopmentGroup瀚瑞森產品開發(fā)小組,,,,,Preparedby編制:聶建欽,,,,Telephone#電話,,,,

ModelYear(s)/Vehicle(s)車型年/車輛類:Trailer拖車,,,,,,,KeyDate關鍵日期:2015.01.18,,,,,OriginalFMEADate編制日期:2015.01.16,,,,FMEARevisionDate/Level修訂日期/級別:2015.08.17,,,,,

CoreTeam核心小組:聶建欽,彭亮,李慶平,劉客,張守東,張棟,苗秀寶、王樹龍,,,,,,,,,,,,,,,,,,,,,

過程步驟ProcessSetp,功能Function,要求Requirements,,,潛在的失效模式PotentialFailureMode,潛在的失效后果PotentialEffect(s)ofFailure,嚴重度,級別,潛在的失效原因/機理PotentialCause(s)/Mechanism(s)ofFailure,頻度數(shù),現(xiàn)行過程預防控制CurrentProcessControlsPrevention,現(xiàn)行過程檢測控制CurrentProcessControlsDetection,探測度,風險優(yōu)先指數(shù),建議措施RecommendedAction,責任及目標完成日期Responsibility&TargetCompletionDate,措施結果ActionResults,,,,

,,序號ID,產品Product,過程Process,,,Sev,Class,,Occ,,,Det,RPN,,,采取的措施及有效日期ActionsTaken&EffectiveDate,嚴重度,頻度數(shù),探測度,風險優(yōu)先指數(shù)

,,,,,,,,,,,,,,,,,,Sev,Occ,Det,RPN

10,原材料入廠檢驗ReceivingRawmaterialandInspection,1,尺寸Size,,鋼板尺寸超差Steeldimensionoutofspec,浪費成本或無法加工Wastecostsorcan'tbemachined,7,,供應商生產尺寸超差Supplier'sdimensionoutofspec,2,供應商提供材質證書Supplierprovidematerialcertification,來料檢驗Incominginspection,3,42,N/A,,,,,,

,,2,化學成分Chemicalelement,,化學成分不符合要求ChemicalelementNG,產品報廢ProductScrap,8,

,進料缺陷Incomingdefect,2,材質證明100%/批Materialcertification100%/LOT,,6,96,N/A,,,,,,

,,3,力學性能Mechanicalproperties,,力學性能不符合要求MechanicalpropertiesNG,,8,

,,2,,,6,96,N/A,,,,,,

,,4,,存放Storage,"產品變質(例如生銹,變色等)Deterioration(Suchasrust,discoloration,etc)",產品表面缺陷或功能失效Productsurfacedentorperformancefailure,7,,儲存周期過長overstoreperiod,1,倉庫管理規(guī)定Warehousemanagementregulations,"儲存周期超過半年需再復驗

rechecktheproductwhichstoredoverhalfyear",7,49,N/A,,,,,,

20,剪板機下料ShearsCutting,1,尺寸Size,,尺寸275超差Size275rejected,浪費成本或無法加工Wastecostsorcan'tbemachined,7,,剪板機參數(shù)設置有誤,擋料板松動ShearsparameterissetincorrectlyorThestrikerplateloose,2,作業(yè)前驗證剪板機參數(shù)Shearsparametervalidationbeforethejob,"操作人員自檢,QC首件檢驗&巡檢Operatorself-inspection,QCFirstarticleinspectionandprocessinspection

",3,42,N/A,,,,,,

,,2,毛刺Burr,,條料表面有毛刺Burrstripsurface,影響落料模使用壽命Affectingthelifeofblankingdie,5,,"剪板機間隙有誤,剪板機刀磨損Shearsgapisincorrect,Cuttingtoolwear",3,"下料工藝卡片,驗證刀具Cuttingprocesscard,verificationcuttingtool",,4,60,N/A,,,,,,

30,沖壓落料Punch,1,尺寸Size,,尺寸φ265±0.5超差Sizeφ265±0.5rejected,影響產品拉深成形Affectproductdeepdrawing,6,,"模具制做錯誤Blankingdiemakingmistakes

",2,依《模具維護保養(yǎng)制度》對落料模進行維護及更換Accordingto《Diemaintenancesystem》forblankingdieformaintenanceandreplacement,"操作人員自檢,QC首件檢驗&巡檢Operatorself-inspection,QCFirstarticleinspectionandprocessinspection

",3,36,N/A,,,,,,

,,2,毛刺Burr,,產品表面有毛刺Burrproductsurface,加快拉深模磨損Acceleratedrawingdiewear,5,,"落料模磨損,間隙增大Blankingdiewear,thegapincreases",3,,,4,60,N/A,,,,,,

40,沖壓拉深成形Deepdrawing,1,,壓力Pressure,油壓機壓力不對Hydraulicmachinepressurewrong,產品起皺或拉裂Productwrinkleorcrack,7,

,油壓機壓力設置錯誤Hydraulicmachinepressuresettingerror,3,沖壓工藝卡片,驗證壓力參數(shù)Stampingprocesscard,Verifypressureparameters,作業(yè)前操作人員自檢Operatorself-inspectionbeforeoperational,4,84,N/A,,,,,,

,潛在失效模式及后果分析PROCESSPOTENIALFAILUREMODEANDEFFECTSANALYSIS,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,Page頁碼:2of3,,,,FMEANumber編號:HD/JS-COP2-BD010,,,,

"PartNumber型號:PHUBCAP,GREASENON-VENTED端蓋(E32629-1,E32629-3)",,,,,,,DesignorProcessResponsibility設計或過程責任:HendricksonProductDevelopmentGroup瀚瑞森產品開發(fā)小組,,,,,Preparedby編制:聶建欽,,,,Telephone#電話,,,,

ModelYear(s)/Vehicle(s)車型年/車輛類:Trailer拖車,,,,,,,KeyDate關鍵日期:2015.01.18,,,,,OriginalFMEADate編制日期:2015.01.16,,,,FMEARevisionDate/Level修訂日期/級別:2015.08.17,,,,,

CoreTeam核心小組:聶建欽,彭亮,李慶平,劉客,張守東,張棟,苗秀寶、王樹龍,,,,,,,,,,,,,,,,,,,,,

過程步驟ProcessSetp,功能Function,要求Requirements,,,潛在的失效模式PotentialFailureMode,潛在的失效后果PotentialEffect(s)ofFailure,嚴重度,級別,潛在的失效原因/機理PotentialCause(s)/Mechanism(s)ofFailure,頻度數(shù),現(xiàn)行過程預防控制CurrentProcessControlsPrevention,現(xiàn)行過程檢測控制CurrentProcessControlsDetection,探測度,風險優(yōu)先指數(shù),建議措施RecommendedAction,責任及目標完成日期Responsibility&TargetCompletionDate,措施結果ActionResults,,,,

,,序號ID,產品Product,過程Process,,,Sev,Class,,Occ,,,Det,RPN,,,采取的措施及有效日期ActionsTaken&EffectiveDate,嚴重度,頻度數(shù),探測度,風險優(yōu)先指數(shù)

,,,,,,,,,,,,,,,,,,Sev,Occ,Det,RPN

50,整形Shaping,1,,壓力Pressure,油壓機壓力不對Hydraulicmachinepressurewrong,產品起皺或拉裂Productwrinkleorcrack,7,

,油壓機壓力設置錯誤Hydraulicmachinepressuresettingerror,3,沖壓工藝卡片,驗證壓力參數(shù)Stampingprocesscard,Verifypressureparameters,作業(yè)前操作人員自檢Operatorself-inspectionbeforeoperational,4,84,N/A,,,,,,

,,2,尺寸Size,,尺寸47±1超差Size47±1rejected,導致產品與軸端裝配干涉Causetheproducttoshaftassemblyinterference,8,

,"模具零件制做有誤,產品拉深不到位Diepartsmakingamistake,theproductdrawingnotinplace",3,操作前依《沖壓工藝卡片》驗證模具Beforeoperatingaccordingtothe《stampingprocesscard》testdie,"操作人員自檢,QC首件檢驗&巡檢Operatorself-inspection,QCFirstarticleinspectionandprocessinspection",3,72,N/A,,,,,,

60,沖壓切邊沖孔TrimmingandPunching,1,尺寸Size,,尺寸φ214±0.5超差Sizeφ214±0.5rejected,導致后序翻邊尺寸超差Leadingtosubsequentflangingsizerejected,7,,模具制做錯誤Diemakingmistakes,2,依《模具維護保養(yǎng)制度》對切邊沖孔模進行維護及更換Accordingto《Diemaintenancesystem》forTrimmingandPunchingdieformaintenanceandreplacement,"操作人員自檢,QC首件檢驗&巡檢Operatorself-inspection,QCFirstarticleinspectionandprocessinspection",3,42,N/A,,,,,,

,,2,位置度Locationdegree,,"6×φ8.7孔相對A,B基準位置度超差6×φ8.7relativetoA,Breferencelocationdegreerejected",產品與輪轂無法裝配Productscannotbefittedwithwheels,8,

,"模具定位磨損,位置偏移Diepositioningwear,positionoffset",2,,,6,96,N/A,,,,,,

70,沖壓翻邊成形Flanging,1,平面度Flatness,,底面平面度超差Bottomsurfaceflatnessrejected,"產品與輪轂有間隙,漏油,產品功能失效Thereisagapbetweentheproductsandwheels,oilspills,productfunctionfailure",8,

,產品翻邊成形不到位Productflangingnotinplace,3,依《沖壓工藝卡片》操作Accordingtothe《stampingprocesscard》operation,"操作人員自檢,QC首件檢驗&巡檢Operatorself-inspection,QCFirstarticleinspectionandprocessinspection",4,96,N/A,,,,,,

80,沖壓壓字Pressurelogo,1,尺寸Size,,尺寸1±0.25超差Size1±0.25rejected,產品標識不清晰Logoisnotclear,6,,模具磨損Diewear,3,依《模具維護保養(yǎng)制度》對模具進行維護及更換Accordingto《Diemaintenancesystem》fordieformaintenanceandreplacement,"操作人員自檢,QC首件檢驗&巡檢Operatorself-inspection,QCFirstarticleinspectionandprocessinspection",3,54,N/A,,,,,,

90,外協(xié)鍍鋅Outsourcinggalvanized,1,外觀Appearance,,產品表面有污物Productsurfacedirt,影響產品噴塑Affectproductspray,6,,產品包裝防護不當Productpackagingprotectioninappropriate,4,供應商按《包裝規(guī)范》對產品進行防護Supplierby《packagingstandard》forproductprotection,來料全檢,目測Incomingfullinspection,Visual,3,72,N/A,,,,,,

,潛在失效模式及后果分析PROCESSPOTENIALFAILUREMODEANDEFFECTSANALYSIS,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,Page頁碼:3of3,,,,FMEANumber編號:HD/JS-COP2-BD010,,,,

"PartNumber型號:PHUBCAP,GREASENON-VENTED端蓋(E32629-1,E32629-3)",,,,,,,DesignorProcessResponsibility設計或過程責任:HendricksonProductDevelopmentGroup瀚瑞森產品開發(fā)小組,,,,,Preparedby編制:聶建欽,,,,Telephone#電話,,,,

ModelYear(s)/Vehicle(s)車型年/車輛類:Trailer拖車,,,,,,,KeyDate關鍵日期:2015.01.18,,,,,OriginalFMEADate編制日期:2015.01.16,,,,FMEARevisionDate/Level修訂日期/級別:2015.08.17,,,,,

CoreTeam核心小組:聶建欽,彭亮,李慶平,劉客,張守東,張棟,苗秀寶、王樹龍,,,,,,,,,,,,,,,,,,,,,

過程步驟ProcessSetp,功能Function,要求Requirements,,,潛在的失效模式PotentialFailureMode,潛在的失效后果PotentialEffect(s)ofFailure,嚴重度,級別,潛在的失效原因/機理PotentialCause(s)/Mechanism(s)ofFailure,頻度數(shù),現(xiàn)行過程預防控制CurrentProcessControlsPrevention,現(xiàn)行過程檢測控制CurrentProcessControlsDetection,探測度,風險優(yōu)先指數(shù),建議措施RecommendedAction,責任及目標完成日期Responsibility&TargetCompletionDate,措施結果ActionResults,,,,

,,序號ID,產品Product,過程Process,,,Sev,Class,,Occ,,,Det,RPN,,,采取的措施及有效日期ActionsTaken&EffectiveDate,嚴重度,頻度數(shù),探測度,風險優(yōu)先指數(shù)

,,,,,,,,,,,,,,,,,,Sev,Occ,Det,RPN

100,噴塑Spray,1,外觀Appearance,,漏噴Leakagejet,產品生銹,使用壽命縮短Rustandshortenlife,8,,操作工操作失誤Operatortooperatorerror,3,培訓操作工按《噴涂工藝卡片》操作TrainingoperativesPress《SprayProcessCard》operation,"包裝前全檢,目測Fullinspectionbeforepacking,Visual",4,96,N/A,,,,,,

110,外協(xié)絲印OutsourcingScreen,1,外觀Appearance,,絲印不全Screenincomplete,影響產品外觀Impactofproductappearance,5,,供應商操作失誤Supplierofoperationalerrors,3,供應商調整絲印工藝Supplieradjustscreenprintingprocess,來料全檢,目測Incomingfullinspection,Visual,3,45,N/A,,,,,,

120,抽檢并包裝Samplinginspectionandpackaging,1,關鍵尺寸Criticalsize,,誤判Mis-judgement,客戶索賠并退貨Customerclaimsandreturns,8,,檢驗人員能力不足Inspectorinefficient,3,對檢驗人員培訓Trainingforinspectors,員工培訓計劃Employeetrainingplan,3,72,N/A,,,

溫馨提示

  • 1. 本站所有資源如無特殊說明,都需要本地電腦安裝OFFICE2007和PDF閱讀器。圖紙軟件為CAD,CAXA,PROE,UG,SolidWorks等.壓縮文件請下載最新的WinRAR軟件解壓。
  • 2. 本站的文檔不包含任何第三方提供的附件圖紙等,如果需要附件,請聯(lián)系上傳者。文件的所有權益歸上傳用戶所有。
  • 3. 本站RAR壓縮包中若帶圖紙,網頁內容里面會有圖紙預覽,若沒有圖紙預覽就沒有圖紙。
  • 4. 未經權益所有人同意不得將文件中的內容挪作商業(yè)或盈利用途。
  • 5. 人人文庫網僅提供信息存儲空間,僅對用戶上傳內容的表現(xiàn)方式做保護處理,對用戶上傳分享的文檔內容本身不做任何修改或編輯,并不能對任何下載內容負責。
  • 6. 下載文件中如有侵權或不適當內容,請與我們聯(lián)系,我們立即糾正。
  • 7. 本站不保證下載資源的準確性、安全性和完整性, 同時也不承擔用戶因使用這些下載資源對自己和他人造成任何形式的傷害或損失。

評論

0/150

提交評論