標準解讀
《GB/T 44560-2024 石油天然氣工業(yè)用冶金復合油管》是一項國家標準,專門針對石油和天然氣行業(yè)中使用的冶金復合油管制定了詳細的技術要求。本標準涵蓋了材料選擇、制造工藝、性能測試及檢驗方法等方面的內(nèi)容,旨在確保這些產(chǎn)品能夠滿足嚴苛的工作環(huán)境需求,保證油氣開采過程中的安全性和效率。
根據(jù)該標準,冶金復合油管主要由兩種不同材質通過特殊工藝結合而成,外層通常采用碳鋼或低合金鋼以提供足夠的強度和韌性,內(nèi)層則選用耐腐蝕性更好的材料如不銹鋼或其他特種合金,以此來抵抗井下流體對管道內(nèi)部的侵蝕作用。這樣的設計不僅提高了產(chǎn)品的使用壽命,同時也降低了維護成本。
在材料方面,《GB/T 44560-2024》規(guī)定了用于制造復合油管的具體化學成分范圍以及力學性能指標;對于制造過程,則明確了焊接、熱處理等關鍵工序的操作規(guī)范和技術參數(shù);此外,還特別強調了成品必須經(jīng)過嚴格的無損檢測(如超聲波探傷)以及水壓試驗,確保每根油管都能達到規(guī)定的質量和安全性標準。
如需獲取更多詳盡信息,請直接參考下方經(jīng)官方授權發(fā)布的權威標準文檔。
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- 即將實施
- 暫未開始實施
- 2024-09-29 頒布
- 2025-01-01 實施
文檔簡介
ICS75.180.10
CCSE92
中華人民共和國國家標準
GB/T44560—2024
石油天然氣工業(yè)用冶金復合油管
Metallurgicalbondingtubingforpetroleumandnaturalgasindustries
2024?09?29發(fā)布2025?01?01實施
國家市場監(jiān)督管理總局
國家標準化管理委員會發(fā)布
GB/T44560—2024
目次
前言··························································································································Ⅲ
1范圍·······················································································································1
2規(guī)范性引用文件········································································································1
3術語、定義、符號和縮略語····························································································2
3.1術語和定義········································································································2
3.2符號·················································································································2
3.3縮略語··············································································································3
4制造·······················································································································3
4.1購方提供信息·····································································································3
4.2原材料··············································································································3
4.3復合工藝···········································································································8
4.4熱處理··············································································································8
4.5矯直·················································································································8
4.6管端加工···········································································································8
4.7表面處理···········································································································8
4.8需要工藝確認的工序····························································································8
5技術要求·················································································································9
5.1化學成分···········································································································9
5.2拉伸性能···········································································································9
5.3沖擊韌性··········································································································10
5.4抗壓扁性能·······································································································10
5.5硬度················································································································11
5.6淬透性·············································································································12
5.7顯微組織··········································································································12
5.8層間結合強度····································································································12
5.9基層耐腐蝕性····································································································13
5.10CRA層耐腐蝕性······························································································13
5.11耐靜水壓強度··································································································13
5.12尺寸、質量及其偏差···························································································13
5.13表面狀況、缺欠和缺陷························································································15
6檢驗與試驗············································································································15
6.1通則················································································································15
6.2化學成分檢驗····································································································17
Ⅰ
GB/T44560—2024
6.3拉伸性能試驗····································································································17
6.4沖擊韌性試驗····································································································18
6.5抗壓扁性能試驗·································································································18
6.6硬度試驗··········································································································19
6.7淬透性檢驗·······································································································19
6.8顯微組織檢驗····································································································20
6.9層間結合強度試驗······························································································20
6.10基層耐腐蝕性試驗····························································································21
6.11CRA層耐腐蝕性試驗························································································21
6.12耐靜水壓強度試驗····························································································21
6.13尺寸、質量及其偏差檢驗·····················································································21
6.14外觀檢驗········································································································23
6.15無損檢測········································································································23
7標志·····················································································································25
7.1標志內(nèi)容··········································································································25
7.2標志方法··········································································································27
7.3標志位置··········································································································27
8包裝、儲存和防護·····································································································27
9文件·····················································································································28
附錄A(規(guī)范性)購方提供信息·····················································································29
附錄B(規(guī)范性)GB/T19830—2023以外的酸性環(huán)境用基層材料·········································30
附錄C(資料性)CRA層材料腐蝕試驗···········································································32
附錄D(規(guī)范性)缺欠和缺陷的處理···············································································35
參考文獻····················································································································36
Ⅱ
GB/T44560—2024
前言
本文件按照GB/T1.1—2020《標準化工作導則第1部分:標準化文件的結構和起草規(guī)則》的規(guī)
定起草。
請注意本文件的某些內(nèi)容可能涉及專利。本文件的發(fā)布機構不承擔識別專利的責任。
本文件由全國石油天然氣標準化技術委員會(SAC/TC355)提出并歸口。
本文件起草單位:中國石油集團工程材料研究院有限公司、西安三環(huán)石油管材科技有限公司、寶山
鋼鐵股份有限公司、中國石油天然氣股份有限公司長慶油田分公司、中國石油天然氣股份有限公司塔
里木油田分公司、中國石油天然氣股份有限公司西南油氣田分公司、中國石油集團渤海鉆探工程有限
公司、西安德信成科技有限責任公司、西安向陽航天材料股份有限公司、江蘇常寶鋼管股份有限公司、
河北匯中管道裝備有限公司。
本文件主要起草人:李發(fā)根、尹成先、徐婷、楊立華、李文升、方偉、付安慶、齊亞猛、劉琰、謝俊峰、
于志強、李玉飛、孫雨來、吳澤、蘇航、趙密鋒、劉君林、陳子晗、譚舒荔、李珺、馬曉峰、霍秀麗、王昱。
Ⅲ
GB/T44560—2024
石油天然氣工業(yè)用冶金復合油管
1范圍
本文件規(guī)定了石油天然氣工業(yè)用冶金復合油管(以下簡稱“復合油管”)的制造,技術要求,檢驗和
試驗,標志,包裝、儲存和防護以及文件要求。
本文件適用于石油天然氣工業(yè)領域注入或采出含有腐蝕性介質的石油、天然氣和水等流體用冶金
復合油管的制造和檢驗。
2規(guī)范性引用文件
下列文件中的內(nèi)容通過文中的規(guī)范性引用而構成本文件必不可少的條款。其中,注日期的引用文
件,僅該日期對應的版本適用于本文件;不注日期的引用文件,其最新版本(包括所有的修改單)適用于
本文件。
GB/T228.1金屬材料拉伸試驗第1部分:室溫試驗方法
GB/T228.2金屬材料拉伸試驗第2部分:高溫試驗方法
GB/T229金屬材料夏比擺錘沖擊試驗方法
GB/T230.1金屬材料洛氏硬度試驗第
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