標準解讀

《GB/T 44685-2024 印刷機械 油墨干燥及固化裝置能效評價方法》這一標準為印刷行業(yè)中使用的油墨干燥及固化設備提供了能效評估的具體指導。它旨在通過標準化的測試程序和計算方法,幫助制造商、用戶以及相關監(jiān)管機構準確測量這些裝置在實際運行中的能源效率。該標準覆蓋了多種類型的油墨干燥與固化技術,包括但不限于熱風烘干、紅外線加熱、紫外線固化等。

標準首先定義了一系列術語,如“能效”、“基準能耗”,并詳細描述了適用于不同類型油墨干燥及固化裝置的基本原則。接著,文件中列出了進行能效測試所需遵循的一系列條件,比如環(huán)境溫度、濕度控制要求等,以確保不同地點或時間下測試結果具有可比性。

對于具體的測試流程,《GB/T 44685-2024》給出了詳細的步驟說明,從準備階段到數據收集再到最終分析報告的編寫,每一步都有明確指示。此外,還特別強調了如何正確選擇樣本量以及設置合理的測試周期來保證結果的有效性和代表性。

該標準還包含了對測試過程中可能遇到問題及其解決辦法的討論,例如如何處理異常值、怎樣校正由于外部因素導致的數據偏差等問題。同時,也提供了一份推薦格式用于記錄實驗數據和撰寫最終報告,便于各方理解和交流信息。


如需獲取更多詳盡信息,請直接參考下方經官方授權發(fā)布的權威標準文檔。

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文檔簡介

ICS

37.100.10

CCS

J87

中華人民共和國國家標準

GB/T44685—2024

印刷機械油墨干燥及固化裝置

能效評價方法

Printingmachinery—Energyefficiencyassessmentmethodfor

inkdryingandcuringdevice

2024-09-29發(fā)布2024-09-29實施

國家市場監(jiān)督管理總局發(fā)布

國家標準化管理委員會

GB/T44685—2024

目次

前言

·····································································································

引言

·····································································································

1

范圍

··································································································

1

2

規(guī)范性引用文件

······················································································

1

3

術語和定義

···························································································

1

4

縮略語

································································································

2

5

油墨干燥及固化裝置的類型

··········································································

2

6

能效評價流程

·························································································

2

7

準備階段

······························································································

3

8

試驗階段

······························································································

4

8.1

設置運行參數

····················································································

4

8.2

印刷

······························································································

4

8.3

抽樣

······························································································

4

8.4

油墨干燥(固化)效果的判定

···································································

4

8.5

能耗測量方法

····················································································

5

8.6

測量能耗

·························································································

5

8.7

收集印刷樣張

····················································································

5

8.8

數據記錄與統(tǒng)計

·················································································

5

9

評價階段

······························································································

5

9.1

綜合能耗計算

····················································································

5

9.2

單位產品綜合能耗計算

··········································································

5

9.3

能效評價報告

····················································································

6

附錄A(資料性)能效評價邊界范圍

·································································

7

附錄B(規(guī)范性)試驗條件

···········································································

8

B.1

試驗環(huán)境和場地

·················································································

8

B.2

試驗材料和印刷機

···············································································

8

B.3

測量儀器

························································································

8

附錄C(規(guī)范性)油墨干燥(固化)效果判定方法

··················································

9

C.1

油墨干燥(固化)效果判定

·····································································

9

C.2

試驗階段即時判定方法

··········································································

9

C.3

試驗后補充判定方法

············································································

9

附錄D(資料性)能耗測試數據記錄表

·····························································

10

附錄E(資料性)油墨干燥及固化裝置能效評價表

·················································

14

參考文獻

································································································

15

GB/T44685—2024

圖1油墨干燥及固化裝置能效評價流程圖

······························································

3

圖A.1油墨干燥及固化裝置能效評價邊界范圍

························································

7

表1油墨干燥及固化裝置工況穩(wěn)定狀態(tài)的判定

·························································

4

表2抽樣方法

···························································································

4

表B.1試驗油墨要求

····················································································

8

表C.1油墨干燥(固化)后印刷品的實地密度要求

····················································

9

表D.1熱風干燥裝置能耗測試數據記錄表

····························································

10

表D.2IR干燥裝置能耗測試數據記錄表

······························································

11

表D.3UV/UV?LED固化裝置能耗測試數據記錄表

·················································

12

表D.4EB固化裝置能耗測試數據記錄表

·····························································

13

表E.1油墨干燥及固化裝置能效評價表

·······························································

14

GB/T44685—2024

前言

本文件按照GB/T1.1—2020《標準化工作導則第1部分:標準化文件的結構和起草規(guī)則》的規(guī)

定起草。

請注意本文件的某些內容可能涉及專利。本文件的發(fā)布機構不承擔識別專利的責任。

本文件由中國機械工業(yè)聯(lián)合會提出。

本文件由全國印刷機械標準化技術委員會(SAC/TC192)歸口。

本文件起草單位:浙江美格機械股份有限公司、陜西北人印刷機械有限責任公司、浙江煒岡科技股

份有限公司、湖北京華彩印有限公司、北人智能裝備科技有限公司、北京夢之墨科技有限公司、西安航

天華陽機電裝備有限公司、杭華油墨股份有限公司、北京黎馬敦太平洋包裝有限公司、中廣核達勝加速

器技術有限公司、浙江亞欣包裝材料有限公司、北京印刷學院、蘇州科德教育科技股份有限公司、上海

出版印刷高等??茖W校、深圳市潤天智數字設備股份有限公司、河北萬杰機械科技股份有限公司、杭州

數創(chuàng)自動化控制技術有限公司、北京至一中和科技有限公司、廣州錦創(chuàng)環(huán)境科技有限公司、天津市職業(yè)

大學、浙江帝龍新材料有限公司、山東布瑞特油墨有限公司、東莞市浩彩油墨科技有限公司、北京中科

印刷有限公司、溫州格洛博電子有限公司、北京新華印刷有限公司、浙江正偉印刷有限公司、珠海市墨

庫新材料有限公司、深圳市永成光電子股份有限公司、溫州鳴旭機械科技有限公司、唐山元創(chuàng)自動化科

技有限公司、北京天宇星印刷廠、大陽(蘇州)智能裝備科技有限公司、西安理工大學、中國印刷科學

技術研究院有限公司。

本文件主要起草人:劉國方、吳欽偉、李征、李引鋒、郭辰翔、車文春、於金華、熊爾重、

吳貫華、彭明、孫鐵軍、梁娟利、陳柏煒、于洋、高云升、李瑜、馬志強、沈劍彬、成鵬、許森飛、

汪名海、王曉磊、王儀明、武淑琴、沙濟洪、喬俊偉、江洪、徐星、胡永杰、屈瑤、梁勇軍、倪建宇、

付洪標、蔡君丞、田靜、吳瓊、夏可進、孟婕、張海峰、申茁、張慶華、徐桂榮、龐秋德、方小丹、

曾建軍、方欽爽、黃星波、張晉、李良、王本洪、明亞強、朱志斌、王萬宇、韓宏得、謝守麗、

楊東波、林兆江、韋濤、孫中才、劉善慧、侯和平、寧文雄。

GB/T44685—2024

引言

油墨干燥及固化裝置是印刷機的主要耗能部分,對其進行能效評價將有助于引導印刷企業(yè)選擇節(jié)能

高效產品,激發(fā)印刷設備制造企業(yè)在節(jié)能技術開發(fā)與研究等方面的創(chuàng)新動力,對印刷行業(yè)實現節(jié)能低碳

生產意義重大。

油墨干燥(固化)是一個包含熱量、質量和動量交互影響的復雜過程。本文件在研究油墨干燥(固

化)理論的基礎上,充分考慮到印刷生產過程中涉及的各種理化因素,建立起一套包括能效評價流程、

印刷品油墨干燥及固化狀態(tài)的合格判定條件、針對不同油墨干燥及固化裝置類型的能耗測試方法以及能

效數據記錄表和能效評價報告在內的能效評價內容體系。本文件將指導油墨干燥及固化裝置乃至印刷機

進行能效等級劃分,同時為第三方機構進行節(jié)能效果評判提供方法和依據。

GB/T44685—2024

印刷機械油墨干燥及固化裝置

能效評價方法

1范圍

本文件規(guī)定了油墨干燥及固化裝置的縮略語和類型,描述了油墨干燥及固化裝置的能效評價流程和

方法。

本文件適用于各類印刷機中的熱風干燥裝置、紅外線干燥裝置、紫外線固化裝置和電子束固化裝置

的能效評價。

2規(guī)范性引用文件

下列文件中的內容通過文中的規(guī)范性引用而構成本文件必不可少的條款。其中,注日期的引用文

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