標(biāo)準(zhǔn)解讀
《GB/T 44841-2024 非合金及低合金鑄鐵焊接工藝評(píng)定試驗(yàn)》是一項(xiàng)國(guó)家標(biāo)準(zhǔn),旨在為非合金及低合金鑄鐵材料的焊接過(guò)程提供一套系統(tǒng)的評(píng)價(jià)方法。該標(biāo)準(zhǔn)適用于通過(guò)不同焊接技術(shù)連接此類材料時(shí),對(duì)焊接工藝進(jìn)行評(píng)估和驗(yàn)證的情況。其主要內(nèi)容涵蓋了從試件準(zhǔn)備、焊接參數(shù)設(shè)定到最終性能測(cè)試等多個(gè)方面的要求。
在準(zhǔn)備階段,標(biāo)準(zhǔn)詳細(xì)規(guī)定了用于試驗(yàn)的母材種類及其化學(xué)成分要求,同時(shí)也指出了焊條或填充金屬的選擇依據(jù)以及預(yù)熱溫度等條件。這些前期準(zhǔn)備工作對(duì)于確保后續(xù)試驗(yàn)結(jié)果的有效性和重復(fù)性至關(guān)重要。
關(guān)于焊接過(guò)程本身,《GB/T 44841-2024》給出了詳細(xì)的指導(dǎo)原則,包括但不限于推薦使用的焊接方法(如手工電弧焊、氣體保護(hù)焊等)、焊接電流與電壓范圍、行進(jìn)速度等關(guān)鍵參數(shù)設(shè)置。此外,還特別強(qiáng)調(diào)了層間溫度控制的重要性,這對(duì)于防止裂紋產(chǎn)生及其他缺陷形成具有重要意義。
完成焊接后,根據(jù)本標(biāo)準(zhǔn)要求,需要對(duì)焊縫區(qū)域?qū)嵤┮幌盗袡z測(cè),主要包括外觀檢查、無(wú)損探傷(如射線檢測(cè)、超聲波檢測(cè))以及必要的機(jī)械性能測(cè)試(如拉伸強(qiáng)度、沖擊韌性)。所有這些測(cè)試都是為了全面評(píng)估所采用焊接工藝的質(zhì)量水平,并據(jù)此判斷是否滿足預(yù)期使用要求。
如需獲取更多詳盡信息,請(qǐng)直接參考下方經(jīng)官方授權(quán)發(fā)布的權(quán)威標(biāo)準(zhǔn)文檔。
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GB/T 44841-2024非合金及低合金鑄鐵焊接工藝評(píng)定試驗(yàn)-免費(fèi)下載試讀頁(yè)文檔簡(jiǎn)介
ICS
25.160.10
CCS
J33
中華人民共和國(guó)國(guó)家標(biāo)準(zhǔn)
GB/T44841—2024
非合金及低合金鑄鐵焊接工藝評(píng)定試驗(yàn)
Weldingprocedurequalificationtestfornon-alloyedandlow-alloyedcastirons
(ISO15614-3:2008Specificationandqualificationofweldingproceduresfor
metallicmaterials—Weldingproceduretest—Part3:Fusionweldingof
non-alloyedandlow-alloyedcastirons,MOD)
2024-10-26發(fā)布2025-05-01實(shí)施
國(guó)家市場(chǎng)監(jiān)督管理總局發(fā)布
國(guó)家標(biāo)準(zhǔn)化管理委員會(huì)
GB/T44841—2024
目次
前言
·····································································································
Ⅲ
1
范圍
··································································································
1
2
規(guī)范性引用文件
······················································································
1
3
術(shù)語(yǔ)和定義
···························································································
1
4
焊接方法
······························································································
2
5
預(yù)焊接工藝規(guī)程(pWPS)
··············································································
2
6
焊接工藝評(píng)定試驗(yàn)
····················································································
2
7
試件
··································································································
2
7.1
通則
······························································································
2
7.2
試件的形狀和尺寸
···············································································
2
7.3
試件的焊接
······················································································
3
8
試驗(yàn)和檢驗(yàn)
···························································································
3
8.1
試驗(yàn)內(nèi)容
·························································································
3
8.2
試樣的取樣位置
·················································································
4
8.3
無(wú)損檢測(cè)
·························································································
5
8.4
破壞檢驗(yàn)
·························································································
5
8.5
焊接質(zhì)量驗(yàn)收準(zhǔn)則
···············································································
6
8.6
復(fù)試
······························································································
6
9
評(píng)定范圍
······························································································
6
9.1
通則
······························································································
6
9.2
與制造商有關(guān)的條件
·············································································
6
9.3
與材料有關(guān)的條件
···············································································
6
9.4
焊接工藝通用規(guī)則
···············································································
8
9.5
不同焊接方法的具體要求
······································································
10
10
焊接工藝評(píng)定報(bào)告
·················································································
10
附錄A(資料性)本文件與ISO15614?3:2008的技術(shù)差異及其原因
································
11
附錄B(資料性)鑄鐵件的焊接工藝
································································
13
附錄C(規(guī)范性)質(zhì)量要求
··········································································
16
附錄D(資料性)焊接工藝評(píng)定報(bào)告
································································
18
參考文獻(xiàn)
································································································
22
Ⅰ
GB/T44841—2024
前言
本文件按照GB/T1.1—2020《標(biāo)準(zhǔn)化工作導(dǎo)則
第1部分:標(biāo)準(zhǔn)化文件的結(jié)構(gòu)和起草規(guī)則》的規(guī)
定起草。
本文件修改采用ISO15614?3:2008《金屬材料焊接工藝的規(guī)范和評(píng)定焊接工藝評(píng)定試驗(yàn)
第3
部分:非合金和低合金鑄鐵的熔焊》。
本文件與ISO15614?3:2008相比做了下述結(jié)構(gòu)調(diào)整:
—增加了資料性附錄A、附錄B以及規(guī)范性附錄C,將ISO15614?3:2008的附錄A調(diào)整至
附錄D。
本文件與ISO15614?3:2008相比存在技術(shù)差異,這些差異的條款已通過(guò)在其外側(cè)頁(yè)邊空白位置的
垂直單線(|)進(jìn)行了標(biāo)示,附錄A給出了相應(yīng)技術(shù)差異及其原因一覽表。
本文件做了下列編輯性修改:
—修改文件名稱為《非合金及底合金鑄鐵焊接工藝評(píng)定試驗(yàn)》
—增加了資料性附錄A、附錄B;
—修改了ISO15641?3:2008中資料性附錄A的格式,增加了報(bào)告內(nèi)容(見附錄D);
—增加了圖3的標(biāo)引符號(hào)說(shuō)明。
請(qǐng)注意本文件的某些內(nèi)容可能涉及專利。本文件的發(fā)布機(jī)構(gòu)不承擔(dān)識(shí)別專利的責(zé)任。
本文件由全國(guó)焊接標(biāo)準(zhǔn)化技術(shù)委員會(huì)(SAC/TC55)提出并歸口。
本文件起草單位:中國(guó)機(jī)械總院集團(tuán)哈爾濱焊接研究所有限公司、深圳市昊擎科技有限公司、寧波市
勞動(dòng)安全技術(shù)服務(wù)有限公司、浙江永旺焊材制造有限公司、哈爾濱工業(yè)大學(xué)、中車唐山機(jī)車車輛有限公
司、撫順市特種設(shè)備監(jiān)督檢驗(yàn)所、機(jī)械工業(yè)上海藍(lán)亞石化設(shè)備檢測(cè)所有限公司、江蘇科技大學(xué)。
本文件主要起草人:姜英龍、鈕旭晶、鐘軍平、徐玄、張赫、盛永旺、郭梟、何鵬、曹宇堃、
郭優(yōu)、付文俊、王陸釗、張鵬、張小龍、孫祥廣、蘇金花、賈雅妮、胡慶賢。
Ⅲ
GB/T44841—2024
非合金及低合金鑄鐵焊接工藝評(píng)定試驗(yàn)
1范圍
本文件規(guī)定了非合金及低合金鑄鐵熔化焊的焊接工藝評(píng)定試驗(yàn)方法和要求。
本文件適用于非合金及低合金鑄鐵與鋼,或與其他非合金及低合金鑄鐵材料的焊接工藝評(píng)定試驗(yàn)。
2規(guī)范性引用文件
下列文件中的內(nèi)容通過(guò)文中的規(guī)范性引用而構(gòu)成本文件必不可少的條款。其中,注日期的引用文
件,僅該日期對(duì)應(yīng)的版本適用于本文件;不注日期的引用文件,其最新版本(包括所有的修改單)適用
于本文件。
GB/T228.1金屬材料拉伸試驗(yàn)第1部分:室溫試驗(yàn)方法(GB/T228.2—2021,ISO6892?1:2019,
MOD)
GB/T1348球墨鑄鐵件(GB/T1348—2019,ISO1083:2018,MOD)
GB/T2651金屬材料焊縫破壞性試驗(yàn)橫向拉伸試驗(yàn)(GB/T2651—2023,ISO4136:2022,
MOD)
GB/T3375焊接術(shù)語(yǔ)
GB/T5185焊接及相關(guān)工藝方法代號(hào)(GB/T5185—2005,ISO4063:1998,IDT)
GB/T9439灰鑄鐵件(GB/T9439—2023,ISO185:2020,NEQ)
GB/T9440可鍛鑄鐵件(GB/T9440—2010,ISO5922:2005,MOD)
GB/T16672焊縫─工作位置─傾角和轉(zhuǎn)角的定義(GB/T16672—1996,idt
ISO6947:
1990)
GB/T18851.1無(wú)損檢測(cè)滲透檢測(cè)第1部分:總則(GB/T18851.1—2012,ISO3452?1:2008,
IDT)
GB/T19866焊接工藝規(guī)程及評(píng)定的一般原則(GB/T19866—2005,ISO15607:2003,IDT)
GB/T19867
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